Craftsman 580.768210 User manual

5.5 HORSEPOWER
2,000 PSI
2.0 GPM
HIGH PRESSURE WASHER
PRESSURE WASHER
CUSTOMER HELPLINE
1-800-222-3136
Model No. 580.768210
CAUTION: Before using this product,
read this manual and follow all Safety
Rules and Operating Instructions.
HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CT)
Part No. B5655 Draft 3 (6/2/2000)
SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
Owner’s Manual
• Safety
• Assembly
• Operation
• Maintenance
• Parts
• Español

CAUTION! When setting up, transporting,
adjusting or making repairs to your high
pressure washer, always disconnect the spark
plug wire from the spark plug and place the wire
where it cannot contact spark plug.
DANGER! Engine exhaust gases contain
DEADLY carbon monoxide gas. This dangerous
gas, if breathed in sufficient concentrations, can
cause unconsciousness or even death. Operate
this equipment only in the open air where
adequate ventilation is available.
DANGER! Gasoline is highly FLAMMABLE
and its vapors are EXPLOSIVE. Do Not permit
smoking, open flames, sparks or heat in the
vicinity while handling gasoline. Avoid spilling
gasoline on a hot engine. Allow unit to cool
before refueling. Comply with all laws regulating
storage and handling of gasoline.
Read this manual carefully and become familiar
with your pressure washer. Know its applications,
its limitations, and any hazards involved.
• Locate this pressure washer in areas away from
combustible materials, combustible fumes or dust.
• The high pressure equipment is designed to be
used with Sears authorized parts ONLY. If you use
this equipment with parts that do not comply with
minimum specifications, the user assumes all risks
and liabilities.
2
TABLE OF CONTENTS
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other
reproductive harm.
WARNING:
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . 14
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . 16-23
EMISSION CONTROL WARRANTY. . . . . . . . . . . . . . . . 24
ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-39
HOW TO ORDER PARTS . . . . . . . . . . . . . . . BACK PAGE
WARRANTY
LIMITED WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER
For one year from the date of purchase, when this Craftsman pressure washer is maintained and operated
according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and
workmanship.
If this washer is used for commercial purposes, this warranty applies for only 90 days from the date of purchase.
If this high pressure washer is used for rental purposes, this warranty applies for only 30 days after date of
purchase.
This warranty does not cover:
• Expendable items such as spark plugs or air filters, which become worn during normal use.
• Repairs necessary because of operator abuse or negligence, including damage resulting from no water being
supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's
manual.
Warranty service is available by returning the high pressure washer to the nearest Sears service center or dealer
in the United States.
This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
SAFETY RULES

3
• Some chemicals or detergents may be harmful if
inhaled or ingested, causing severe nausea,
fainting or poisoning. The harmful elements may
cause property damage or severe injury.
•Do Not allow CHILDREN to operate the pressure
washer at any time.
• Operate engine only at governed speed. Running
the engine at excessive speeds increases the
hazard of personal injury. Do Not tamper with parts
which may increase or decrease the governed
speed.
•Do Not wear loose clothing, jewelry or anything
that may be caught in the starter or other rotating
parts.
• Before starting the pressure washer in cold
weather, check all parts of the equipment and be
sure ice has not formed there.
•Never use a spray gun which does not have a
trigger lock or trigger guard in place and in working
order.
• Keep the hose connected to machine or the spray
gun while the system is pressurized. Disconnecting
the hose while the unit is pressurized is dangerous.
• Units with broken or missing parts, or without
protective housing or covers, should Never be
operated.
• Check the fuel system for leaks or signs of
deterioration, such as chafed or spongy hose,
loose or missing clamps, or damaged tank or cap.
Correct all defects before operating the pressure
washer.
•Do Not spray flammable liquids.
• Use a respirator or mask whenever there is a
chance that vapors may be inhaled. Read all
instructions with mask so you are certain the mask
will provide the necessary protection against
inhaling harmful vapors.
•Never aim the spray gun at people, animals or
plants. The high pressure stream of water that this
equipment produces can pierce skin and its
underlying tissues, leading to serious injury and
possible amputation.
•Never allow any part of the body to come in
contact with the fluid stream. Do Not come in
contact with a fluid stream created by a leak in the
high pressure hose.
• Always wear eye protection when you use this
equipment or when you are in the vicinity where
the equipment is in use.
• High pressure spray can cause paint chips or other
particles to become airborne.
•Do Not operate the pressure washer above the
rated pressure.
•Never move the machine by pulling on the high
pressure hose. Use the handle provided on the
unit.
• Always be certain the spray gun, nozzles and
accessories are correctly attached.
•Do Not secure the spray gun in the (open)
position.
• High pressure spray may damage fragile items
including glass. Do Not point spray gun at glass
when in the jet spray mode.
• Hold the spray gun firmly in your hand before you
start the unit. Failure to do so could result in an
injury from a whipping spray gun. Do Not leave the
spray gun unattended while the machine is
running.
• The cleaning area should have adequate slopes
and drainage to reduce the possibility of a fall due
to slippery surfaces.
• Keep water spray away from electric wiring or fatal
electric shock may result.
•Do Not by–pass any safety device on this
machine.
• The muffler and engine heat up during operation
and remain hot immediately after shutting it down.
Avoid contact with a hot muffler or engine as you
could be severely burned.
• Operate and store this unit on a stable surface.
• High pressure hose can develop leaks from wear,
kinking, abuse, etc. Water spraying from a leak is
capable of injecting material into skin. Inspect hose
each time before using it. Check all hoses for cuts,
leaks, abrasions or bulging of cover, or damage or
movement of couplings. If any of these conditions
exist, replace hose immediately. Never repair high
pressure hose. Replace it with another hose that
meets maximum pressure rating of your unit.
• The muffler and air cleaner must be installed and in
good condition before operating the pressure
washer. These components act as spark arresters
if the engine backfires.
In the State of California a spark arrester is required
by law (Section 4442 of the California Public
Resources Code). Other states may have similar laws.
Federal laws apply on federal lands.
NOTE: If you equip the muffler with a spark arrester, it
must be maintained in effective working order. You
can order a spark arrester through your authorized
Sears service dealer.
THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL
PERSONAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS
SYMBOL TO AVOID POSSIBLE INJURY OR DEATH.

4
Your pressure washer requires some assembly and is
ready for use only after it has been properly serviced
with the recommended oil and fuel.
If you have any problems with the assembly of
your pressure washer, please call the pressure
washer helpline at 1-800-222-3136.
IMPORTANT: Any attempt to run the engine before it
has been serviced with the recommended oil will result
in an engine failure.
REMOVE PRESSURE WASHER
FROM CARTON
• Open carton and slice two corners opposite guide
handle from top to bottom so the panel can be
folded down flat.
• Remove fillers and parts box shipped with your
pressure washer.
• Roll the pressure washer out the open end of the
carton.
• Raise guide handle, secure in place.
• Check carton for additional loose parts.
CARTON CONTENTS
Check all contents. If any parts are missing or
damaged, call the pressure washer helpline at
1-800-222-3136.
• The main unit
• High pressure hose
• Parts box (which includes items listed below)
Spray gun
Nozzle extension with adjustable nozzle
Engine oil
Owner’s manual
Nozzle cleaning kit
O-Ring kit
Become familiar with each piece before assembling
the pressure washer. Check all contents against the
illustration on page 6. If any parts are missing or
damaged, call the pressure washer helpline at
1-800-222-3136.
ASSEMBLING YOUR PRESSURE
WASHER
Your Craftsman high pressure washer was mostly
assembled at the factory. However, you will need to
perform these tasks before you can operate your
pressure washer:
• Add oil to engine crankcase.
• Add fuel to fuel tank.
• Connect high pressure hose to the spray gun and
the pump.
• Connect water supply to the pump.
Add Engine Oil
IMPORTANT: Any attempt to crank or start the engine
before it has been properly serviced with the
recommended oil may result in an engine failure.
NOTE: When adding oil to the engine crankcase, use
only high quality detergent oil rated with API service
classification SF, SH, SG, or SH/CD rated SAE 30
weight.
• Place pressure washer on a level surface.
• Clean area around oil fill.
• Remove oil fill cap and dipstick.
• Wipe dipstick clean, insert it into oil fill hole and
tighten securely, remove dipstick. Add
recommended oil up to “Full” mark on dipstick.
Pour slowly. Wipe dipstick clean each time oil level
is checked. Do Not overfill.
• Install oil fill plug and dipstick, tighten securely.
NOTE: Check oil often during engine break–in.
ASSEMBLY
Lift the handle to upright
position and slide the
locking caps into place.

5
Add Gasoline
DANGER! Never fill fuel tank indoors. Never
fill fuel tank when engine is running or hot. Do
Not smoke when filling fuel tank.
WARNING! Never fill fuel tank completely full.
Provide space for fuel expansion. Wipe away
any fuel spillage from engine and equipment
before starting.
• Use fresh, clean unleaded automotive gasoline and
store in approved, clean, covered containers. Use
clean fill funnels. Never use “stale” gasoline left
over from last season or gasoline stored for long
periods.
• Clean area around fuel fill cap, remove cap.
• Slowly add “UNLEADED” regular gasoline to fuel
tank. Use a funnel to prevent spillage. Slowly fill
tank to about 1/2” below the bottom of the filler
neck.
• Install fuel cap and wipe up any spilled gasoline.
Connect Hose and Water Supply to Pump
IMPORTANT: You must attach all hoses before you
start engine. Starting engine without all hoses
connected and water supplied will damage pump.
• Uncoil high pressure hose and attach one end of
hose to the base of the spray gun. Tighten by
hand.
• Attach other end of high pressure hose to the high
pressure outlet on the pump. Tighten by hand.
• Before you connect your garden hose to the water
inlet, inspect the inlet screen. Clean the screen if it
contains debris or have it replaced if damaged. Do
Not run the pressure washer if the inlet screen
is damaged.
• Connect garden hose to water inlet. Tighten by
hand.
WARNING! There MUST be at least ten feet of
unrestricted garden hose between the pressure
washer inlet and any flow shut off device, such
as a ‘Y’ shut-off connector or other
convenience-type water shut-off valve. Damage
to pressure washer resulting from disregarding
this warning will not be covered by the warranty.
• Turn ON the water (open supply valve completely).
CAUTION! Before starting the pressure
washer, be sure you are wearing adequate
eye protection.
CHECKLIST BEFORE STARTING
ENGINE
Review the unit to ensure you have performed all of
the following:
• Check that oil has been added to proper level in
engine crankcase.
• Add proper gasoline to fuel tank.
• Check for properly tightened hose connections
(high pressure and water supply) and that there are
no kinks, cuts, or damage to the high pressure
hose.
• Provide proper water supply (not to exceed 140°F).
• Be sure to read “Safety Rules” and “Operation”
sections before using the pressure washer.

6
KNOW YOUR PRESSURE WASHER
Read the owner’s manual and safety rules before operating your pressure washer.
Compare the illustrations with your pressure washer to familiarize yourself with the locations of various controls
and adjustments. Save this manual for future reference.
Adjustable Nozzle – Always attached to nozzle
extension. Adjust for high or low pressure; narrow or
fan spray.
Air Filter – Dry type filter element limits the amount of
dirt and dust that gets in the engine.
Detergent Pick–Up Tube and Filter – Used to siphon
detergent from chemical bottle to the low pressure
water stream.
Gas Cap – Fill fuel tank with regular unleaded
gasoline here.
High Pressure Hose – Connect one end to the spray
gun and other end to the high pressure outlet.
High Pressure Outlet – Connection for high pressure
hose.
Nozzle Extension - Attach to spray gun to use
adjustable nozzle.
Oil Fill Cap and Dipstick – Check and fill engine with
oil here. See page 4 for oil recommendations and
filling instructions.
Primer Bulb - Used to help start a cold engine.
Pump – Develops high water pressure.
Recoil Starter – Used for starting the engine.
Spray Gun – Controls the application of water onto
cleaning surface with trigger device. Includes safety
latch.
Throttle/Choke Control Lever – Sets engine in
starting mode for recoil starter and stops running
engine.
Water Inlet – Connection for garden hose.
OPERATION
Spray Gun
High Pressure Hose
Detergent Pick–Up
Tube and Filter
Recoil Starter
Oil Fill Cap and Dipstick
Air Filter
Adjustable Nozzle
Gas Cap
High Pressure Outlet
Water Inlet Pump
Primer Bulb
Nozzle Extension
Throttle/Choke
Control Lever

7
HOW TO USE YOUR PRESSURE
WASHER
If you have any problems operating your pressure
washer, please call the pressure washer helpline at
1-800-222-3136.
To Start Your Pressure Washer
To start your engine-powered pressure washer for the
first time, follow these instructions step-by-step. This
starting information also applies whenever you start
the engine after you have let the pressure washer sit
idle for at least a day.
• Place the pressure washer in an area close
enough to an outside water source capable of
supplying water at a flow rate greater than
2.2 gallons per minute.
• Check that the high pressure hose is tightly
connected to the spray gun and to the pump. See
“Assembling Your Pressure Washer” for
illustrations.
• Make sure unit is in a level position.
• Connect the garden hose to the water inlet on the
pressure washer pump. Turn ON the water.
CAUTION: Do Not run the pump without the
water supply connected and turned on. You
must follow this caution or the pump will be
damaged.
• Move engine control lever to the “Start/Choke”
position.
NOTE: For a warm engine, be sure the control lever is
in the “Run” position.
• As shown in the illustration to the right, ensure the
nozzle extension is NOT attached to the spray gun.
The spray gun should be placed on the handle
storage hook as shown.
• Place your left foot on the unit’s lower frame.
• Grasp the spray gun with your left hand and
squeeze the trigger on the spray gun. Water will
flow out of the spray gun in a thin stream. Continue
to squeeze the trigger. Your left hand will also
serve to steady the unit.
• Grasp the recoil starter handle with your right hand,
as shown. Pull the starter handle lightly until you
feel some resistance, then pull briskly.
• Return the starter grip handle slowly. Do Not let
rope “snap back” against starter.
• When engine starts, release the spray gun trigger
and slowly move control lever to the “Run”
position. If engine falters, move control lever to the
“Start/Choke” position, then to the “Run” position.
• If engine fails to start after six pulls, move control
lever to the “Run” position. If engine fires, but does
not continue to run, move control lever to the
“Start/Choke” position, then to the “Run” position.
NOTE: The engine is equipped with a primer, which
may be required to aid engine start up below 40°. To
use primer, press the prime button 3 times, waiting
2 seconds between each press.
• With engine running, engage the safety latch to the
spray gun trigger.
• Attach nozzle extension to spray gun. Tighten by
hand.
Safety Latch
Control Lever
Stop
Run
Start/Choke
Left Hand
squeezes
trigger and
steadies
unit
Safety Glasses
Do Not attach
nozzle extension
Right Hand
pulls recoil
starter handle
Left Foot holds base

8
How to Stop Your Pressure Washer
• Move control lever to “Stop” position.
•Squeeze trigger on the spray gun to relieve
pressure in the hose.
NOTE: A small amount of water will squirt out when
you release the pressure.
How To Use the Adjustable Nozzle
You now should know how to START your pressure
washer and how to STOP it. The information in this
section will tell you how to adjust the spray pattern
and apply detergent or other cleaning chemicals.
DANGER! Never adjust spray pattern when
spraying. Never put hands in front of nozzle to
adjust spray pattern.
Your spray gun is equipped with an adjustable nozzle
that permits you to change the spray pressure and the
spray pattern, as follows:
• Pushing the nozzle forward changes the spray
pressure from high to low pressure. Pulling the
nozzle back changes the pressure from low to high.
• Twisting the nozzle adjusts the spray pattern from
a narrow pattern to a fan pattern.
• Point the nozzle toward the ground, disengage the
safety latch, and press the trigger to test the
pattern.
• For most effective cleaning, keep the spray nozzle
between 8 to 24 inches away from cleaning
surface.
• If you get the spray nozzle too close, especially
using high pressure mode, you may damage the
surface being cleaned.
•Do Not get closer than 8 inches when cleaning
tires.
Applying Detergent with the Adjustable
Nozzle
IMPORTANT: Use chemicals designed specifically for
pressure washers. Household detergents could
damage the pump.
IMPORTANT: You must attach all hoses before you
start the engine. Starting the engine without all the
hoses connected and without the water turned ON will
damage the pump.
To apply detergent, follow these steps:
• Review the use of the adjustable nozzle.
• Prepare detergent solution as required by the job.
• Hang the detergent solution container on the hook
attached to the handle.
• Place the filter end of the detergent siphoning tube
into the detergent container.
CAUTION! When inserting the filter into the
detergent container, route the tube so as to
keep it from inadvertently contacting the hot
muffler.
• Make sure the garden hose is connected to the
water inlet. Check that the high pressure hose is
connected to the spray gun and the pump. Start
the engine.
• Attach the nozzle extension to the spray gun. Slide
the adjustable nozzle forward to low pressure
mode. Detergent cannot be applied with the nozzle
in high pressure position.
• Apply detergent to a dry surface, starting from the
bottom and working up.
• Allow the detergent to “soak in” for 3-5 minutes
before rinsing. Reapply as needed to prevent
surface from drying.
• Start at lower portion of area to be washed and
work upward, using even overlapping strokes.
IMPORTANT: You must flush the chemical injection
system after each use by placing the filter into a clean
bucket of water and running the pressure washer in
low pressure for 1-2 minutes.
Twist nozzle counter-
clockwise for fan pattern. Twist nozzle clockwise for
narrow spray pattern.
Slide nozzle backward for
high pressure mode. Slide nozzle forward for
low pressure mode and
detergent application.

9
MAINTENANCE
OWNER’S RESPONSIBILITIES
Follow the hourly or calendar intervals, whichever occurs first.
More frequent service is required when operating in adverse conditions noted below.
PRESSURE WASHER
Check/clean water inlet screen
on quick-connect. X†
Check high pressure hose. X
Check detergent hose. X
Check spray gun and assembly for leaks. X
Purge pump of air and contaminants. X
ENGINE
Check oil level. X
Change engine oil. X**
Service air cleaner. X**
Service spark plug. X
Prepare for storage.
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE
REGULAR SERVICE
MAINTENANCE TASK
Before Each
Use
HOURLY OPERATING
INTERVAL
Every 25
Hours or
Yearly
Every 100
Hours or
Yearly
SERVICE DATES
Prepare unit for storage if it is to
remain idle for longer than 30 days.
† Clean if clogged. Replace if perforated or torn.
* Change oil after the first (2) operating hours and every 25 hours or yearly thereafter. Change sooner when operating under dirty or dusty
conditions.
** Replace more often under dirty or dusty conditions.
Pressure Washer Rinsing
WARNING! Be extremely careful if you use the
pressure washer from a ladder, scaffolding or
any other relatively unstable location. Pressure
in a running washer builds as you climb. When
you press the trigger, the recoil from the initial
spray could cause you to fall. The high pressure
spray could also cause you to fall if you are too
close to the cleaning surface.
For Rinsing:
• Slide the nozzle backward to high pressure, press
the trigger and wait for the detergent to clear.
NOTE: You can also stop detergent flow by removing
detergent siphoning tube from container.
• Keep the spray gun a safe distance from the area
you plan to spray.
• Apply a high pressure spray to a small area, then
check the surface for damage. If no damage is
found, it is okay to continue cleaning.
• Start at the top of the area to be rinsed, working
down with same overlapping strokes as you used
for washing and applying detergent.
Automatic Cool Down System
(Thermal Relief)
If you run the engine on your pressure washer for
3-5 minutes without pressing the trigger on the spray gun,
circulating water in the pump can reach temperatures
between 140–145°F. The automatic cool down system
cools the pump by discharging the warm water onto the
ground, preventing internal pump damage.

10
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
Pressure . . . . . . . . . . . . . . . . . . . 2,000 PSI
Flow Rate . . . . . . . . . . . . . . . . . . 2.0 GPM
Chemical Mix . . . . . . . . . . . . . . . Use as directed
Water Supply Temperature . . . . . Not to Exceed 140°F
Engine Specifications
Rated Horsepower . . . . . . . . . . . 5.5 HP
Spark Plug
Type: . . . . . . . . . . . . . . . . Champion RJ-19LM
Set Gap To: . . . . . . . . . . . 0.030inch (0.76mm)
Gasoline Capacity . . . . . . . . . . . . 1.5 Quarts
Oil General Purpose . . . . . . SAE 30
GENERAL RECOMMENDATIONS
The pressure washers warranty does not cover items
that have been subjected to operator abuse or
negligence. To receive full value from the warranty,
the operator must maintain pressure washer as
instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your pressure washer.
All service and adjustments should be made at least
once each season. Follow the requirements in the
“Maintenance Schedule” chart above.
NOTE: Once a year you should clean or replace the
spark plug and replace the air filter. A new spark plug
and clean air filter assure proper fuel-air mixture and
help your engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check water inlet screen for damage.
• Check in-line filter for damage.
• Check high pressure hose for leaks.
• Check chemical filters for damage.
• Check spray gun and nozzle extension assembly
for leaks.
• Purge pump of air and contaminants.
PRESSURE WASHER
MAINTENANCE
Check and Clean Inlet Screen
Examine garden hose inlet screen. Clean if it is
clogged or replace if it is torn.
Check High Pressure Hose
High pressure hoses can develop leaks from wear,
kinking, or abuse. Inspect hose before each use.
Check for cuts, leaks, abrasions, bulging of cover, or
damage or movement of couplings. If any of these
conditions exist, replace hose immediately.
DANGER! Never repair a high pressure hose.
Replace with hose that exceeds the maximum
pressure rating of your pressure washer.
Check Spray Gun and Nozzle Extension
Examine hose connection to spray gun and make sure
it is secure. Test trigger by pressing it and making
sure it springs back into place when you release it.
Engage safety latch and test trigger. You should not
be able to press trigger. Replace spray gun
immediately if it fails any of these tests.
Check In-Line Filter
Refer to the illustration and service the in-line filter if it
becomes clogged, as follows:
1. Detach spray gun and nozzle extension from high
pressure hose. Detach nozzle extension from spray
gun and remove o-ring and screen from nozzle
extension. Flush the screen, spray gun, and nozzle
extension with clean water to clear debris.
2. If the screen is damaged, the o-ring kit contains a
replacement in-line filter screen and an o-ring. If
undamaged, reuse screen.
3. Place the in-line filter screen into the threaded end
of the nozzle extension. Direction does not matter.
Push the screen in with the eraser end of a pencil
until it rests flat at the bottom of the opening. Take
care to not bend the screen.
4. Place the o-ring into the recess. Push the o-ring
snugly against the in-line filter screen.
5. Assemble the nozzle extension to the spray gun,
as described earlier in this manual.
Purge Pump of Air and Contaminants
To remove air from the pump, follow these steps:
• Set up the pressure washer as described in the
ASSEMBLY section and connect the water supply.
• Pull the trigger on the spray gun and hold until a
steady stream of water appears.
To remove contaminants from the pump:
• Set up the pressure washer as described in the
ASSEMBLY section, and connect the water supply.
• Remove the nozzle extension from the spray gun.
• Start the engine according to instructions in
OPERATION section.
• Pull the trigger on the spray gun and hold.
• When the water supply is steady and constant,
engage the safety latch and reattach the nozzle
extension.
Nozzle Extension
In-line Filter
O-ring

11
Nozzle Maintenance
If the nozzle becomes restricted or clogged with
foreign materials such as dirt, excessive pump
pressure may develop. A partially clogged nozzle can
cause a pulsing condition during use. This generally is
not a pump related problem, but rather a clogged or
partially restricted nozzle.
If the nozzle becomes clogged or partially restricted,
immediately clean the nozzle with the kit included with
your pressure washer by following these instructions:
• Shut off the engine and turn off the water supply.
• Separate the nozzle extension from the spray gun.
• Rotate to stream setting.
• Remove nozzle from the end of the nozzle
extension using a 2 mm or 5/64 allen wrench.
• Use the wire included in the kit or a small paper
clip to free the foreign materials clogging or
restricting the nozzle.
• Remove additional debris by back flushing water
supply through nozzle extension. Back flush
between 30 to 60 seconds. Turn nozzle extension
to stream spray and move nozzle from low to high
pressure while flushing.
• Reinstall nozzle into nozzle extension. Do Not
overtighten.
• Reconnect nozzle extension to spray gun.
• Reconnect the water supply, turn ON the water,
and start the engine.
• Test the pressure washer by operating with nozzle
in the high and the low pressure positions.
O–Ring Maintenance
Your pressure washer uses o-rings to keep hose and
spray gun connections tight and leak-free. Through
the normal operation of your unit, these o-rings may
become worn or damaged.
Provided with your pressure washer is an O–Ring
Maintenance Kit which includes replacement o-rings,
rubber washer and water inlet filter. Refer to the
instruction sheet provided in the kit to service your
unit’s o-rings. Note that not all of the parts in the kit
will be used on your unit.
Parts in the O–Ring Kit include:
• 1 o–ring, red, (p/n B2726) for the end of the spray
gun connection between gun and nozzle extension.
• 1 o–ring, yellow, (p/n B2264) for the end of the
high pressure hose.
NOTE: The above two o–rings are close in size.
Please match carefully to assure proper o–ring usage.
• 1 rubber washer, (p/n B2385) for the inside of the
garden hose connector.
• 1 water inlet screen (p/n B2384) for the garden
hose connector.
To remove a worn or damaged O–Ring:
• Use a small flathead screwdriver to get underneath
the o–ring and pry it off.
Insert wire into nozzle and turn back
and forth to clear obstruction.

12
ENGINE MAINTENANCE
Checking Oil Level
Oil level should be checked prior to each use or at
least every 5 hours of operation. Keep oil level
maintained.
Changing Oil
Change engine oil after the first 2 hours and every 25
hours thereafter. If you are using your pressure
washer under extremely dirty or dusty conditions, or in
extremely hot weather, change oil more often.
Change oil while engine is still warm from running, as
follows:
• Drain fuel tank by running pressure washer until
fuel tank is empty.
• Clean area around oil fill, remove oil fill
cap/dipstick. Wipe dipstick clean.
• Tip your pressure washer to drain oil from the oil fill
into a suitable container making sure you tip your
unit away from the spark plug. When crankcase is
empty, return the pressure washer to upright
position.
• Wipe dipstick clean, insert it into oil fill hole and
tighten securely, remove dipstick. Add
recommended oil up to “Full” mark on dipstick.
Pour slowly. Wipe dipstick clean each time oil level
is checked. Do Not overfill.
• Install oil fill plug and dipstick, tighten securely.
• Wipe up any remaining oil.
Service Air Cleaner
Your engine will not run properly and may be
damaged if you run it with a dirty air cleaner.
Replace the air cleaner once every 100 hours of
operation or once each year, whichever comes first.
Replace more often if operating under dirty or dusty
conditions. Replacements are available at your local
Sears service center.
To replace the air cleaner, follow these steps:
• Remove cover by pulling tab away from body while
lifting cover upward.
• Remove dirty air filter element carefully to prevent
debris from falling into carburetor. Discard.
• Clean inside of cover and body thoroughly.
• Install new air filter elements in body. You can
purchase new air filter elements by calling
1-800-366-PART.
• Install cover by hooking slot of cover over tab on
body. Push cover down, snapping cover onto body.
Service Spark Plug
Service the spark plug every 100 hours of operation or
yearly, whichever occurs first.
CAUTION! Disconnect spark plug wire from
spark plug and keep wire away from spark plug
while servicing engine.
• Clean area around spark plug.
• Remove and inspect spark plug.
• Replace spark plug if the electrodes are worn, or if
the insulator is cracked or chipped. For
replacement use Champion RJ-19LM.
• Check electrode gap with wire feeler gauge and set
gap at 0.030 inches (0.76mm), if necessary.
• Install spark plug, tighten securely.
Carburetor
If you think your carburetor needs adjusting, see your
nearest Sears service center. Engine performance
may be affected at attitudes above 7000 feet. For
operation at higher elevations, contact your nearest
Sears service center.

13
STORAGE
AFTER EACH USE
Water should not remain in the unit for long periods of
time. Sediments or minerals can deposit on pump
parts and “freeze” pump action. Follow these
procedures after every use:
• Flush detergent siphoning tube by placing the filter
into a pail of clean water while running pressure
washer in low pressure mode (adjustable nozzle in
the forward position). Flush for one to two minutes.
• Shut off the engine and let it cool, then remove all
hoses.
• Disconnect spark plug wire from spark plug.
• Empty the pump of all liquids by pulling recoil
handle about 6 times. This should remove most of
the liquid in the pump.
• Inspect the high pressure hose for damage. Cuts in
the hose or fraying could result in leaks and loss of
pressure. Should any damage be found, replace
the hose. Do Not attempt to repair a damaged
hose. Replace the hose with the genuine
Craftsman part.
• Drain water from hose and properly coil it on the
attached wireform.
• Reconnect spark plug wire to spark plug.
• Store unit in a clean, dry area.
DANGER! Never store the engine with fuel in
the gas tank indoors or in enclosed, poorly
ventilated areas where fumes may reach an
open flame, a spark, or pilot light.
WINTER STORAGE
CAUTION! You must protect your unit from
freezing temperatures. Failure to do so will
permanently damage your pump and render
your unit inoperable.
To protect the unit from freezing temperatures:
• Flush detergent siphoning tube by placing the filter
into a pail of clean water while running pressure
washer in low pressure mode (adjustable nozzle in
the forward position). Flush for one to two minutes.
• Disconnect hose connected to chemical inject
fitting on the pump.
• Empty the pump of all pumped liquids by pulling
recoil handle about 6 times. This should remove
most of the liquid in the pump.
• Connect a 3-foot section of garden hose to the
water inlet adapter. Pour RV–antifreeze (antifreeze
without alcohol) into the hose. Pull the recoil handle
twice. Disconnect 3-foot hose.
LONG TERM STORAGE
If you Do Not plan to use the pressure washer for
more than 30 days, you must prepare the engine for
long term storage.
It is important to prevent gum deposits from forming in
essential fuel system parts such as the carburetor, fuel
filter, fuel hose or tank during storage. Also,
experience indicates that alcohol-blended fuels (called
gasohol, ethanol or methanol) can attract moisture,
which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel
system of an engine while in storage.
Protect Fuel System
Draining Fuel Tank:
DANGER! Drain fuel, using a funnel, into
approved container outdoors, away from open
flame. Be sure engine is cool. Do Not smoke.
• Remove all gasoline from carburetor and fuel tank
to prevent gum deposits from forming on these
parts and causing possible malfunction of engine.
• Run engine until fuel tank is empty and engine
stops due to lack of fuel.
Change Oil
While engine is still warm, drain oil from crankcase.
Refill with recommended grade. See “Changing Oil” on
page 12.
Oil Cylinder Bore
• Remove spark plug. Squirt about 1 ounce of clean
engine oil into the cylinder. Cover spark plug hole
with rag. Pull recoil handle slowly to distribute oil.
Avoid spray from spark plug hole.
• Install spark plug. Do Not connect spark plug wire.
OTHER
•Do Not store gasoline from one season to another.
• If possible, store your unit indoors and cover it to
give protection from dust and dirt. BE SURE TO
EMPTY THE FUEL TANK.
IMPORTANT: Never cover your pressure washer
while engine and exhaust area are warm.

14
TROUBLESHOOTING
Problem
Cause
Correction
Pump has following
problems: failure to produce
pressure, erratic pressure,
chattering, loss of pressure,
low water volume.
1. Nozzle in low pressure mode.
2. Water inlet is blocked.
3. Inadequate water supply.
4. Inlet hose is kinked or leaking.
5. Clogged inlet hose strainer.
6. Water supply is over 140°F.
7. High pressure hose is blocked or
leaks.
8. Gun leaks.
9. Nozzle is obstructed.
10. Pump is faulty.
1. Pull nozzle backward for high
pressure mode.
2. Clear inlet.
3. Provide adequate water flow.
4. Straighten inlet hose, patch leak.
5. Check and clean inlet hose
strainer.
6. Provide cooler water supply.
7. Clear blocks in outlet hose.
8. Replace gun.
9. Clean nozzle.
10. Contact Sears service facility.
Detergent fails to mix with
spray.
1. Detergent siphoning tube is not
submerged.
2. Chemical filter is clogged.
3. Nozzle is in high pressure mode.
1. Insert detergent siphoning tube
into detergent.
2. Clean or replace filter/detergent
siphoning tube.
3. Push nozzle forward for low
pressure mode.
Engine runs good at no-load
but “bogs” when load is
added.
Engine speed is too slow.
Move throttle control to FAST
position. If engine still “bogs down”,
contact Sears service facility.
Engine will not start; or
starts and runs rough.
1. Low oil level.
2. Dirty air cleaner.
3. Out of gasoline.
4. Stale gasoline.
5. Spark plug wire not connected to
spark plug.
6. Bad spark plug.
7. Water in gasoline.
8. Overchoking.
9. Excessively rich fuel mixture.
10. Intake valve stuck open or
closed.
11. Engine has lost compression.
1. Fill crankcase to proper level.
2. Clean or replace air cleaner.
3. Fill fuel tank.
4. Drain gas tank; fill with fresh
fuel.
5. Connect wire to spark plug.
6. Replace spark plug.
7. Drain gas tank; fill with fresh
fuel.
8. Open choke fully and crank
engine.
9. Contact Sears service facility.
10. Contact Sears service facility.
11. Contact Sears service facility.
Engine shuts down during
operation.
1. Out of gasoline.
2. Low oil level.
1. Fill fuel tank.
2. Fill crankcase to proper level.
Engine lacks power.
Dirty air filter.
Replace air filter.
Engine “hunts” or falters.
Choke is opened too soon.
Move choke to halfway position until
engine runs smoothly.

15
NOTES

16
CRAFTSMAN 2000 PSI Pressure Washer 580.768210
Main Unit — Exploded View
PARTS
900

17
CRAFTSMAN 2000 PSI Pressure Washer 580.768210
Main Unit — Parts List
Item Part # Qty. Description
2 B5673 1 DECAL, Start Instructions
3 96307 1 DECAL, 1-800 Number
4 EB3307 1 BASE, Polo Green
5 B3085 1 CARRIAGE BOLT, 1/4"-20 x 1 1/2"
6 B5667 1 DECAL, Unit
7 30809 1 GROMMET, Chemical Hose
8 B1786A 1 BILLBOARD
9 21206 2 TIRE, 2" x 8" Black Mag
10 75402 2 PUSHNUT, 1/2"
11 52858 2 NUT, M8 Locking Flange
12 27007 2 MOUNT, Vibration
13 57821 2 HHCS, M8 - 1.25 x 40
14 B1735 3 STUD, Double Ended
15 B1880 3 NUT, with Washer
16 A1040B 1 HOSE, Chemical
17 A1041 1 FILTER, Chemical Hose
18 98300 1 SEAL, Engine Donut
19 B1797 4 FASTENER, Clip
20 48031G 1 CLAMP, Hose 3/8"
21 B3468A 1 ASSY., Pump (See pages 18-19)
23 B4224 1 SCREEN, Gun Inlet
24 97837 1 O-RING, Hi Pressure Trns
25 EB3330 1 HANDLE, Polo Green
26 B2791 2 COVER, Hinge
27 B2790 2 CAP, End
28 B2759A 1 HOOK, Chemical Bottle
29 B2071 2 NUT, 1/4"-20 Locking Flange
30 81895 2 CAP, Plug
31 B2516 3 CAP, Vinyl
32 21424 1 CONNECTOR, Garden Hose
34 B5693 1 HOSE, 1/4" x 25'
35 97566 1 TAG, Nozzle Instructions
36 B3335A 1 EXTENSION, Adjustable Nozzle
37 B3263 1 SPRAY GUN, High Pressure
38 B5830 1 KIT, Maintenance
39 B3708 1 KIT, Nozzle, Cleaning
40 B5655 1 MANUAL, Owners
41 NSP 1 OIL, Engine
42 50190 2 WASHER, .34" x 1" Flat
43 B1460 1 CAP, Vinyl
44 49808 2 WASHER, M12 Flat
46 94804 1 NOZZLE, Replacement
900 NSP 1 ENGINE, Tec, Lev120, 5.5 HP

18
CRAFTSMAN 2000 PSI Pressure Washer 580.768210
Pump — Exploded View

19
CRAFTSMAN 2000 PSI Pressure Washer 580.768210
Pump — Parts List
Item Part # Qty. Description
1 98300 1 SEAL, Engine Donut
2 97962 3 SHCS, M6 - 1 x 25
3 96795 3 SLEEVE, Grommet Spacer
4 21429 6 BUSHING, Rubber Mount
5 97835 1 O-RING, Housing Seal
6 21783 1 THERMAL RELIEF, GPW-EG
7 93680 3 SEAL, Oil Piston 15 TC4
8 97831 3 SPACER, Pilot
9 B2702 1 HOUSING, Piston
10 98227 1 ADAPTER, Engine
11 B2310 0 KIT, AXIAL CAM SERV
1 . . . . . . 1 SEAL, Engine Donut
2 . . . . . . 3 SHCS, M6 - 1 x 25
5 . . . . . . 1 O-RING, Housing Seal
12 . . . . . . 1 WASHER, Brg. 36 x 65 x 6Thk
13 . . . . . . 1 ASSY., Brg. Cage 45 x 65
14 . . . . . . 1 WASHER, Brg. 45 x 65 x 1
15 . . . . . . 1 CAM, Axial 5.6 VS
16 . . . . . . 1 BALL BEARING, 35 x 72 x 17
17 185287 0 KIT, CHEM INJECT
18 . . . . . . 1 FITTING, Chem Inject
19 . . . . . . 1 BALL, Chem Inject
20 . . . . . . 1 SPRING, Chem Inject
21 . . . . . . 1 O-RING, Venturi & Seat, Black
22 . . . . . . 1 VENTURI, Chem Inject
28 . . . . . . 1 O-RING, Venturi, Yellow
23 185711 0 KIT, UNLOADER
21 . . . . . . 1 O-RING, Venturi & Seat, Black
24 . . . . . . 1 CAP, Unloader
25 . . . . . . 1 O-RING, Unloader Cap
26 . . . . . . 1 SPRING, 2000 Unloader
27 . . . . . . 1 PISTON, Unloader
29 . . . . . . 1 SEAT, 2000 Unloader
46 . . . . . . 1 WASHER, 1.5mm Shim
30 B3513 0 KIT, CHECK VALVES
31 . . . . . . 6 O-RING, Check Valve
32 . . . . . . 6 ASSY., Check Valve
37 . . . . . . 4 SHCS, M6-1.0 x 35
Item Part # Qty. Description
33 B3286 3 SEAL, Double-Lip
34 97837 1 O-RING, Hi-Pressure
Transfer
35 97841 3 CAP, Outlet Check Valve
36 97840 3 O-RING, Outlet CV Cap
37 40946 4 SHCS, M6-1.0 x 35
38 B4186 0 KIT, HEAD CASTING SFG
37 . . . . . . 4 SHCS, M6-1.0 x 35
39 . . . . . . 1 HEAD, Pump
40 . . . . . . 1 PLUG, 1/8-28 W/VIBR
41 B2312 0 KIT, PISTON & SPRING
1 . . . . . . 1 SEAL, Engine Donut
2 . . . . . . 3 SHCS, M6 - 1 x 25
5 . . . . . . 1 O-RING, Housing Seal
42 . . . . . . 3 RETAINER, Piston Spring
43 . . . . . . 3 PISTON, Dia. 15 x 65
44 . . . . . . 3 SPRING, Piston Return
45 B1933 0 KIT, O-RING/SEAL SERV
1 . . . . . . 1 SEAL, Engine Donut
2 . . . . . . 3 SHCS, M6 - 1 x 25
5 . . . . . . 1 O-RING, Housing Seal
7 . . . . . . 3 SEAL, Oil Piston 15 TC4
21 . . . . . . 2 O-RING, Venturi & Seat, Black
25 . . . . . . 1 O-RING, Unloader Cap
28 . . . . . . 1 O-RING, Venturi, Yellow
31 . . . . . . 6 O-RING, Check Valve
33 . . . . . . 3 SEAL, Double-Lip
34 . . . . . . 1 O-RING, High Pressure
Transfer
36 . . . . . . 3 O-RING, Outlet CV Cap
37 . . . . . . 4 SHCS, M6-1.0 x 35
Item numbers 11, 17, 23, 30, 38, 41, and 45 are
service kits and include all parts shown within the box.
Certain parts may only be available as components of
a kit.

20
ENGINE, 5.5 HP, Tecumseh, LEV120 – Exploded View - Engine