Creator CRT-531 Series Owner's manual

SPECIFICATION Model No. CRT-531
Date 2010-2-1
Card Dispenser Ver. 3.0
Page 2/13
CONTENTS
1. OVERVIEW……………………………………………………………………. 3
2. ENERAL SPECIFICATIONS…………………………………………………. 3
3. FUNCTION………………………………………………………………….. .3
4. RS232 COMMUNICATION PROTOCOL………………………………… 4
5. ADJUST THE THICKNESS OF CARD DISPENSIN ………………… .10
6. MAINTENANCE AND CAUTIONS……………………………………… 11
6. 1 MAINTENANCE………………………………………………… 11
6. 2 CAUTIONS FOR USE SAFETY ……………………………. ….11
6. 3 CAUTIONS FOR PRO RAMME………………………………11
7. WARRANTY………………………………………………………………... 12
8. STRUCTURE AND DIMENSION DRAWIN …………………………. ..12

SPECIFICATION Model No. CRT-531
Date 2010-2-1
Card Dispenser Ver. 3.0
Page 3/13
1. OVERVIEW
CRT-531 ser es are card d spens ng module equ pment w th RS232 and TTL nterface to
d spense all k nds of cards. Card can be captured when the user doesn’t take the card or there
s any error dur ng operat on.
CRT- 531-( ) -
NOTE:CRT-531 Series fittings:
Extra long stacker: CRT-500-TCZ
ong stacker: CRT-500-CKZ
Short stacker: CRT-500-DKZ
Iron-block: CRT-500-MKK(for transformatived card)
2. ENERAL SPECIFICATIONS
1) Power supply : DC 24 V ± 10%
2) Current consumpt on : Stat c current 0.1A
Peak current dur ng operat on 1.5A
(700mA n normal cond t on)
3) Card feed ng-out speed : 0.1m/s OR 0.3m/s approx.
4) Commun cat on : RS-232C
5) Card standard : S ze : 55×86 mm
Th ckness: 0.20~1.2mm
(ex-work sett ng: 0.8mm)
6) We ght : 2.5 Kg Approx.
7) D mens ons : Refer to the enclosed mechan cal draw ng
8) Card stack ng capab l ty : 185pcs n case of 0.76 mm card
(can be set to 1000pcs max)
Stacker add ng f tt ng: Short: 60PCS;
Cl ent Code
001:CRT standard Ver 1.0
(Only d spense card)
002:CRT standard Ver 2.0
(d spense card&capture card to
the error card b n)
003:CRT standard Ver 3.0
(d spense card&capture card to
the error card b n and card read/wr te
pos t on)
XXX :Client shorten form
Commun cat on
R: RS232(standard)
W:Custom zed
Card capture
B: w th card capture b n
R: w th card capture channel
Bezel
N:No bezel
J:”J” bezel
Speed of d spens ng
card
H: 0.3M/S
L: 0.1M/S
Baffle at the bezel pos t on
N: No
S: S ngle d rect on (Only d spense card
from stacker)
D:B -d rect on (reserved)

SPECIFICATION Model No. CRT-531
Date 2010-2-1
Card Dispenser Ver. 3.0
Page 4/13
Long: 170PCS
Extra Long:285PCS
9) Card pre-empty detect on : 20~80pcs±2pcs
10) Env ronmental cond t ons :
Operat on: 0~50℃ 0~90% RH ( W thout Condens ng)
Storage:-10~75℃ 0~90% RH ( W thout Condens ng)
3. FUNCTIONS
1) Detect on funct on
To detect the card empty, card pre-empty or be ng full of error card b n
2) Doubled card d spens ng prevent on funct on
Mechan cal des gn, one motor forward, the other motor backward operat on, to
fundamentally prevent 2 cards d spens ng at the same t me
3) It can capture unl m ted cards f you choose the funct on of “card capture channel”
4) Easy card th ckness adjust ng dev ce
Patent technology, easy to adjust card th ckness by revolv ng graduat on of knob.
5) Eyew nkers prevent on funct on
Reflected opt cal sens ng locat on card s not effected by dust or other eyew nkers.
Profess onal des gned shutter to guard aga nst eyew nkers,eyew nkers cannot be nserted
from the d spenser ex t. Sav ng the ma nta n cost
6) Sensor c rcu t ntegrat on and photoelectr c ty to ensure the mach ne’s stab l ty and ma nta n
after sale
7) Pre-d spense funct on accelerate the speed of d spens ng, to keep d spense cont nuously
8) Download on l ne: support ISP download on l ne
9). Opt on for the speed of d spens ng card.
4. RS232 COMMUNICATION
4.1 RS232 Communication protocol
Baud rate (BPS) : Can be set by the host (Default: 9600 bps)
Commun cat on type : Asynchronous commun cat on
Transm t type : Half duplex
B t deta ls
Start b t : 1 b t

SPECIFICATION Model No. CRT-531
Date 2010-2-1
Card Dispenser Ver. 3.0
Page 5/13
Data b t : 8 b ts
Par ty b t : None
Stop b t : 1 b t
“1”
D0 D1 D2 D3 D4 D5 D6 D7
“0”
Data b t
Start b t
4.2 Command structure
4.2.1 Send command
〈STX〉 O O X 〈ETX〉 〈BCC〉
Command
〈STX〉 :02H, frame start
〈ETX〉 :03H, frame stop
〈BCC〉 :〈STX〉 0 ⊕ 0 ⊕〈ETX〉,block par ty
‘O’ : ASCLL of one b t
‘X’ : ASCLL of one b t, parameter of extend ng command(Poss ble to be
w thout the bas c command)
4.2.2 RF Status checking return
<STX> S F ○ ○ ○ <ETX><BCC>
Flag Code
Command (Send Flag)
<STX> : 0 2 (HEX) , Frame start
<ETX> : 0 3 (HEX) , Frame end
<BCC>: <STX> ⊕ ‘S’ ⊕ ‘F’ ⊕ 0 ⊕ 0 ⊕ 0 ⊕ <ETX>, Block Check Code
Definition of Flag Code
HEX BIN STATUS

SPECIFICATION Model No. CRT-531
Date 2010-2-1
Card Dispenser Ver. 3.0
Page 6/13
800
400
200
100
080
040
020
010
008
004
002
001
1 0 0 0 0 0 0 0 0 0 0 0
0 1 0 0 0 0 0 0 0 0 0 0
0 0 1 0 0 0 0 0 0 0 0 0
0 0 0 1 0 0 0 0 0 0 0 0
0 0 0 0 1 0 0 0 0 0 0 0
0 0 0 0 0 1 0 0 0 0 0 0
0 0 0 0 0 0 1 0 0 0 0 0
0 0 0 0 0 0 0 1 0 0 0 0
0 0 0 0 0 0 0 0 1 0 0 0
0 0 0 0 0 0 0 0 0 1 0 0
0 0 0 0 0 0 0 0 0 0 1 0
0 0 0 0 0 0 0 0 0 0 0 1
Dispensing card
Capturing card
Card Dispense error
Card Capture error
No Capture card
Overlapping cards
Jamming Card
Card pre-empty Status
Card empty Status
Disp-Sensor Status
Capt-Sensor 2 Status
Capt-Sensor 1 Status
4.2.3 AP status checking return
<STX> S F ○○○○ <ETX><BCC>
Flag Code
Command (Send Flag)
<STX> : 0 2 (HEX) , Frame start
<ETX> : 0 3 (HEX) , Frame end
<BCC>: <STX> ⊕ ‘S’ ⊕ ‘F’ ⊕ 0 ⊕ 0 ⊕ 0 ⊕ 0 ⊕ <ETX>, Block Check
Code
Definition of Flag Code
HEX BIN STATUS

SPECIFICATION Model No. CRT-531
Date 2010-2-1
Card Dispenser Ver. 3.0
Page 7/13
8000
4000
2000
1000
0800
0400
0200
0100
0080
0040
0020
0010
0008
0004
0002
0001
0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
(Reserve)
(Reserve)
Failure alarm (sensor
invalid)
Error card bin is full
Card Is Dispensing
Card Is Capturing
Card Dispense error
Card Capture error
No capture
Card overlapped
Card jam
Card pre-empty
Card empty-Sensor Status
Disp-Sensor Status
Capt-Sensor 2 Status
Capt-Sensor 1 Status
4.3 Basic command code(Compatible with KDE-1500)
Command(ASCL
L)
Content Return message
DC D spense card to ex t < 06H>
CP Card capture < 06H>
RF Status check ng Ref: RF status check ng return
AP H gh-class status check ng Ref: AP status check ng return
RS Reset < 06H>

SPECIFICATION Model No. CRT-531
Date 2010-2-1
Card Dispenser Ver. 3.0
Page 8/13
4.4 Extend CRT Command
Command +
Parameter
Return Comment
“FC”+ Position <06H> Card stop on the spec f ed pos t on ,
,1,2,3,4,5,6} parameter:
0x30,0x34,0x33,0x32,0x31,0x36,0x37}
“CS”+ Position <06H> Set up Baud rate.(0-5,
indicate 1200BPS-38400BPS)
“IN”+ Parameter <06H> Setting of card inserted from
dispenser mouth:
Parameter
=0x30 Prohibit cards in
=0x31 Allow cards into error card bin
=0x32 Allow cards into card
read/write position (I.e. card stop
location 2)
“SI” SI +Parameter(similar
to RF command returned)
Check the setting status of card
inserted from the dispenser mouth
Note : ( 1) “4”s the pos t on for card pre-d spense, program w ll execute “pre-d spense”
automat cally(Except press “Reset” keystoke on the d spenser by hand); Execute “FC+4”, no any
react on for th s command, and th s w ll cause unpred ctable damage, so please don’t use th s
command n a hurry.
(2)The operat on of check ng status for “SI” nsert ng card from d spenser mouth s s m lar to
“RF” and “AP”. The parameter of command returned w th 1byte s same as the “IN”parameter.
(3) “IN” s a operat on command for EEPRON. The sett ng status w ll not be affected even f
t s power on or reset, that means the last sett ng s st ll val d when power on. And It s defaulted
that the card s captured to the error card b n when ex-work.
4.5 Specification of photoelectricity sensor and card stop location
4.3.1 Definition of graph
Card Stop Locat on
photoelectr c ty sensor photoelectr c ty sensor preserved
4.5.2 Sketch map of card stop location and photoelectricity sensor
n n

SPECIFICATION Model No. CRT-531
Date 2010-2-1
Card Dispenser Ver. 3.0
Page 9/13
4.6 Communication sample:
4.6.1 Card dispensing
Ma n controller :〈STX〉 DC 〈ETX〉〈BCC〉
Card d spenser : Send ACK,respons ble for card d spens ng and
mod f cat on of status of reg ster
Ma n controller
Card d spenser
there nto: 〈ACK〉:06H
〈NAK〉:15H
〈ENQ〉:05H
DC
ACK/NA
K
ENQ Enqu ry constantly
Card d spens ng and mod f cat on
of status reg ster
3 2 1
1112323212
6 4
No.3 card stop
leave Sensor 3
No.6 Card stop
Sensor 1
3 2 1
5
6 4
6
No.4 card stop,
Pre-dispense
card, sensor 3.
No.2 card stop
Card reading,
leave sensor
2.
No.1 card stop,
Dispense card to exit.
1112323212
No.0 card stop
Outside of dispenser.
No.5 card stop,
Sensor2

SPECIFICATION Model No. CRT-531
Date 2010-2-1
Card Dispenser Ver. 3.0
Page 10/13
Procedure as follow::
Ma n controller :〈STX〉DC〈ETX〉〈BCC〉
Card d spenser : Send ACK/NAK
4.6.2 Card capture(the procedure is similar to card dispensing)
Ma n controller :〈STX〉 CP 〈ETX〉〈BCC〉
Card d spens ng :Send ACK,respons ble for card d spens ng and mod f cat on of
status of reg ster
Controller “CP” ENQ
D spenser ACK/NAK
4.6.3 Status require
Ma n controller :〈STX〉 RF 〈ETX〉〈BCC〉
Card d spenser :Send ACK, rece ve ENQ, then send〈STX〉 SF OOO〈ETX〉
Ma n controller “RF”ENQ
Card d spenser ACK/NAK
5. ADJUST THE THICKNESS OF CARD DISPENSIN
CRT-531 makes t more accurate and conven ent to d spense cards n d fferent th ckness v a
rotat ng the turn-knob to d fferent gear pos t on so as to adjust the gap between the upper and
lower transm t ng wheels, wh ch can el m nate the nconven ent and naccurate gap adjustment
defects. W th th s feature, CRT-531 s qu te su table for the unattended vend ng dev ces to
d spense var ous cards of d st nct th ckness.
Ma n controller : ENQ
Ma n controller :
Send‘RF’ constantly
unt l card d spens ng
completely
Card d spenser :Card
d spens ng and mod f cat on
of status reg ster
Enqu ry constantly
Card d spens ng and
mod f cat on of status reg ster
Card d spenser sends
code to host

SPECIFICATION Model No. CRT-531
Date 2010-2-1
Card Dispenser Ver. 3.0
Page 11/13
There are several steps to adjust the th ckness of cards:
1. Conf rm the th ckness of cards ( Ra sed type character are not nvolved n)
2. Push the turn-knob and turn around to the graducat on po nted by the red arrow.
See ng p ctures below.
3. Make sure the adjustment on the r ght pos t on by nsert cards from stacker. (Insert ng
one card from stacker w ll be smooth and two cards s multaneously from beh nd can
be mposs ble)
挡门
调节钮
标记
Adjustment Button
Mark
baffle
6. MAINTENANCE AND CAUTIONS
6.1 Maintenance
After us ng for some t me or d spens ng amount of cards, the d spenser w ll be ser ous
wear ng because of every part s runn ng, so we need to do some ma ntenance to the
mach ne. The steps as follows:
1)Check the parts of the d spenser. If they become flex ble or abnormal, re nforce them.
2)Check the straps of dr ve wheels. If they become flex ble, regulate the pos t on of the
elast c ty wheel.
3) Use clean ng card or soft cloth w th alcohol to clean the d spenser wheel n the
bottom of the hopper and the dr ve wheel.

SPECIFICATION Model No. CRT-531
Date 2010-2-1
Card Dispenser Ver. 3.0
Page 12/13
4)Use soft cloth w th alcohol to clean the d rty cards and replace the d stort on cards
5) Check the graduat on of knob to see whether they are correspond ng.
6.2 Cautions for safe use
1) Ensure the power connected w th card d spenser s off wh le repa r ng the whole
mach ne.
2) Not ce the cathode and anode of the mach ne power wh le power on for the f rst t me.
3) Not ce the Spec f cat on of JUMP when us ng for the f rst t me, because mproper
JUMP w ll cause work off or unpred ctable status.
4) If you do not use nsulat on power, external power must not be connected to nsulat on
power, otherw se, PCB w ll be broken.
5) Proh b t to nset or pull out the receptacle of the port. Otherw se, the c rcu t of the
controller may be spo led.
6) Ensure the d spenser out of smear. The smear w ll affect the capab l ty of the d spenser.
7) On the back of d spenser s de board, there s a red soft manual “Reset ” keystoke. When
error or abnormal s tuat on occurs on spot, then eng neer can press th s keystoke for reset.
It s not used n general s tuat on.
8) Red soft “RESET” keystoke funct on s looked as card coord nat ng and card return to
pre-d spense or capture pos t on when error occurs. Once use “RESET”, Pre-d spense
w ll be nval d, unt l use “DC” and “FC”.
9) “RESET” has overt me protect on funct on, when the keystoke s pressed for a long
t me, then motor w ll stop automat cally to protect tself.
6.3 Caution for program
1)“4” s pre-d spense pos t on, FC command w ll not has the funct on of th s pos t on.
2)In order to mprove the commun cat on speed of the program, cond t on nspect on
w ll just be execute one t me when “RESET”; User can “Reset” to check f the
cond t on s correct. (Reset by three ways: press “RESET” on PCB of d spenser
bottom, press red soft “RESET” on back of d spenser s de board, or by power on/off)
3) Under RS232 mode ,send ng enqu ry command w ll cause program enter
commun cat on nterrupt on process ng, wh ch w ll affect card d spens ng and other
execut on, the t me alternat on for next enqu ry command should be over 200ms.
7.WARRANTY
1) One year guarantee free of charge. Count ng from the day that users rece ve the goods.
2) User sends the goods to us for repa r ng.
3) Prov de after-sale serv ce after exceed ng guarantee per od. We w ll take some mater al
fee f need to replace f tt ngs. And we w ll take some upkeep n the follows s tuat ons
although t s n guarantee per od:
a) Damage and trouble caused art f c ally;
b) Damage and trouble caused by non-profess onal operat on;
c) Damage and trouble caused by nstab l ty of user’s power supply;
d) Damage and trouble caused by force majeure, such as earthquake, natural weather etc.

SPECIFICATION Model No. CRT-531
Date 2010-2-1
Card Dispenser Ver. 3.0
Page 13/13
8.STRUCTURE AND DIMENSION DRAWIN
41.5
50
RF PCB
105
55
295.82
281.82
96.596.5
242
34.1
92
82
19
4
64.6
225.5
83
57
78.5
22.9
41.5
150
64.6
16
97
47.95
深 圳 市 创 自 技 术 有 限 公 司
CREATOR (CHINA) TECH CO., LTD
校 对 审 核
设 计
共 页 , 第 页 单 位 mm
图样标记 数 量
日 期
零件代码
工 艺
产品名称
版 本
>
120~250
A.0
>
50~120
比 例
零件名称 0755-26710345
0755-26710105
材 料
传 真
电 话
QR - 066/A.1
>
18~50
>
3~6 ±0.05
标 记 更改文件 号
处 数 日 期
字签
2
3
1
4
5
>
6~18 ±0.07
±0.10
±0.15
±0.21
±0.15
±0.18
±0.25
±0.30
±0.40
±0.35
±0.52
±0.62
±0.74
±1.00
≤
3±0.02 ±0.10 ±0 .25
>
250~500
±0.25 ±0.50 ±2.00
范围 1 级 2 级 3 级
一般公差
无特殊说明尺寸公差执行方法:
1.一般孔径、轴的尺寸按1级公
差带执行
2.一股线性公 差、圆角、倒角
按2级公差带执行
3.装配尺寸 、角度尺寸公差按
3级公差带执行
文件编号
11:1
CRT-531 系列
CRT-531 系列
RF-PCB 安装位置
Standard volume(0.76mm):180PCS
装载标准卡(0.76mm):180PCS
41.5
10
20
30
40
50
60
70
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