Cornelius Nueva Tower Manual

Installation and service manual
Tower
Nueva

Legal notice
Installation and service manual (Original)
Document no. TD0003100
Tower
Unit ID no. 220096999
Nueva
Version
Date of issue: 18/03/2019
Revision status: Index 0
www.cornelius-emea.com Cornelius Deutschland GmbH
Carl-Leverkus-Str. 15
40764 Langenfeld
Germany
Tel.: [phone] / 79 3 – 0
Fax: [phone] / 77 4 – 38
E-Mail: [e-mail]
Protection notices (in accordance with DIN ISO 16016:2017-08)
The reproduction, distribution and utilisation of this document as well as the communication of its contents is prohibited, unless
expressly permitted. Violations shall result in an obligation to pay damages. All rights reserved with regard to filing for/registering
patents, utility models or design patents.
NOTICE!
This unit comes with a complete installation and service manual for the dispensing valves used in the unit. The
manual may also be downloaded from the website below or requested as a printed copy from the address be-
low.

Cornelius Deutschland GmbH
Document no. TD0003100
Version 18/03/2019, Index 0
Installation and service manual Tower
Nueva
1
Installation and service manual
Tower
Table of contents
1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Improper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Staff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Presentation of warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5.1 Safety information to prevent personal injury and equipment damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5.2 Safety information for using electrical assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Transport and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Tower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Dispensing valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 Functions within the dispensing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.4 Functions of the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.5 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.5.1 Tower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.5.2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Preparing the unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 Disconnecting the unit from power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Installation/removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1 Installation location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2 Preparing the installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 Installing the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.4 Removing the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.5 Still water option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.1 Maintenance table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.2 Cleaning the tubes and valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7Repairs
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.1 Replacing the drip tray and the grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.2 Replacing the dispensing valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.3 Replacing the taxi cab hood and the promotional sign. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.4 Replacing the moonlight disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.5 Replacing the Plexiglas sheet for the product labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.6 Replacing the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.7 Replacing the lighting kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.8 Replacing the LED strip and the voltage transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.9 Replacing the key switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.10 Replacing the soda dispenser (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.11 Replacing the dispensing valve support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.12 Replacing the counter mounting kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8 Commissioning/shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.2 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9 Errors and malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.1 Troubleshooting table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Cornelius Deutschland GmbH
Document no. TD0003100
Version 18/03/2019, Index 0
Installation and service manual Tower
Nueva
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10 Configuration options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10.1 Hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10.2 Dispensing valve support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
11 Applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
11.1 Tower cable diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Safety
Cornelius Deutschland GmbH
Document no. TD0003100
Version 18/03/2019, Index 0
Installation and service manual Tower
Nueva
3
1Safety
1.1 Intended use
By using the unit as intended you will not only protect yourself, but also prevent damage occurring to the unit and its components!
You can find further information about the intended use of the unit in the tower operator manual, document no. TD0003000.
1.2 Improper use
Improper use of the unit and unauthorised modifications to the unit and its components may cause personal injury and equipment
damage for which Cornelius Deutschland GmbH shall assume no liability. Improper use of the unit is prohibited.
You can find further information about the improper use of the unit – and the meaning of improper use – in the tower operator
manual, document no. TD0003000.
1.3 Staff
There is a clear definition as to what group of people is permitted to carry out what type of work on the unit. You can find further
information about who is authorised to carry out what type of work on the unit in the tower operator manual, document no.
TD0003000.
1.4 Presentation of warnings
The documents supplied with the unit provide warnings regarding any dangers or hazards that might exist. You can find more in-
formation about the design and presentation of warnings in the tower operator manual, document no. TD0003000.
1.5 Safety information
1.5.1 Safety information to prevent personal injury and equipment damage
Any work on the unit and its components which goes beyond operation and beyond the servicing and maintenance tasks that the
operator is authorised for, may only be performed by experts (for a definition of experts, see the tower operator manual, document
no. TD0003000). Furthermore, it is crucial that when performing work on the unit all safety information is observed; this information
is set out in the following sections. Some of the tasks may have additional safety information which highlights the specific dangers
or hazards associated with such work.
1.5.2 Safety information for using electrical assemblies
DANGER!
To prevent risks to health and safety, please always observe the following five safety rules:
These five safety rules are to be applied before carrying out work on the electrical system and in the order stated
below. Once work is completed, the safety rules are to be undone again in reverse order.
• 1. Disconnect from power.
• 2. Secure against reconnection.
• 3. Check that the system is disconnected from power.
• 4. Ground and short-circuit the system.
• 5. Cover or separate adjacent live parts.
WARNING!
Risk of burns when touching hot parts of the unit!
Touching parts of the unit after it has been in continuous use over an extended period of time will result in a risk
of burns.
• Take appropriate safeguard measures, such as by wearing heat-resistant protective gloves.
NOTICE!
• Make sure that the cable markers are not removed from the cables and/or mark or label the cables such
that they can be correctly assigned during installation.
ATTENTION!
Cables must be fixed in place using cable ties.
When fixing cables in place using cable ties, observe the following points:
• Once work on the unit is completed, return the area to the same state that you found it in.
• Using cable ties, combines cables in a meaningful way.
• When installing cables, be mindful of any bending radiuses that the manufacturer may have specified.
• To fix cables in place using cable ties, use the mounting bases provided.

Transport and packaging
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Document no. TD0003100
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2 Transport and packaging
Choose a suitable packaging when returning the unit itself or one of its components to Cornelius Deutschland GmbH, e.g. for re-
pairs. In particular, make sure that the unit and any components are protected from shock/impact, moisture, dirt and electrostatic
discharge (ESD). This will prevent transport damage to the unit and to the components, for which the manufacturer shall assume
no liability.
ATTENTION!
Component damage due to freezing liquids!
Ambient temperatures that are below freezing will lead to the freezing of any water or cleaning agent residue
remaining inside the unit. This will lead to damage to internal components.
• Before shipment, storage or relocation of the unit, the unit is to be cleaned and the cleaning solution is to
be fully drained from the unit.
2.1 Storage
Avoid excessive temperature fluctuations as condensate may form, which in turn may cause damage to the unit or to the compo-
nents.
The permissible storage temperature is -10 °C to +50 °C.
The acclimatisation period is 6 hours.
ATTENTION!
Damage due to improper storage!
Dirt or moisture entering a unit, as well as certain weather conditions (e.g. condensate forming in the unit, sun-
light) will cause damage to the unit and its components.
• Protect the unit and its components by storing the unit in a clean and dry place, and by ensuring stable
ambient conditions.
• If possible, store the unit in its original packaging. Unpacked units must be covered with a dustproof cover.
No condensate must form under the cover.
ATTENTION!
Risk of electrostatic charge!
Improper handling or storage may result in electrostatic charges.
• If possible, store units and/or any electronic components in their original packaging.
• Keep units and/or electronic components away from charged objects, fields and insulators.
• Avoid electrostatic charges when removing packaging and/or handling electronic assemblies and compo-
nents by working at an ESD-protected workstation or work area.
• When working at the unit or its components, wear a grounding (antistatic) wrist strap at the very least and
wear antistatic gloves if necessary.
ATTENTION!
Component damage due to material ageing!
Material can age due to long storage periods, thereby affecting the material’s properties (e.g. plastics and seals
may become brittle). The properties of lubricants may change due to long storage periods.
• Check the assemblies and components for damage before each use/before installing them. Do not install
assemblies or components that show visible signs of ageing.
2.2 Disposal
Disposal of the units must be carried out in compliance with the applicable local and/or national and international regulations. Units
must not be disposed of with household waste.
If the unit contains fuels or lubricants in liquid, paste-like or gaseous form, such as oil, grease, cooling agents etc., such fuels or
lubricants are to be collected using appropriate measures and disposed of in compliance with the applicable local and/or national
and international regulations. Such fuels or lubricants must always be prevented from seeping into the ground, the sewage system
and any bodies of water, and must always be prevented from entering the atmosphere.

Description
Cornelius Deutschland GmbH
Document no. TD0003100
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Installation and service manual Tower
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3 Description
3.1 Tower
The unit comprises the following assemblies:
Fig. 1
3.2 Dispensing valves
NOTICE!
Information on the dispensing valves installed on your unit can be found in the binding documentation for the
respective dispensing valve.
12
3
4
9
10
11
8
7
13
12
5
6
1 Taxi cab hood with promotional sign
2 Moonlight disc
3 Plexiglas sheet for the product labels
4 Hood for the product labels
5 Hood for the moonlight disc
6 Hood for the taxi cab hood with promotional sign
7 Dispensing valve support
8 Soda dispenser (optional)
9 Lighting kit
10 Stand
11 Counter mounting kit
12 Drip tray
13 Grill

Description
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3.3 Functions within the dispensing system
NOTICE!
The description of how the unit works within the dispensing system is included in the relevant operator manual
for this unit; see the document “Tower operator manual”, document no. TD0003000.
3.4 Functions of the unit
Each individual beverage type is dispensed by opening the valve assigned to the respective beverage component in each respec-
tive dispensing valve.
The valves are controlled in accordance with the buttons on the control panels, which are pressed on the respective dispensing
valve, or the dispensing lever.
NOTICE!
Information on the dispensing valves installed on your unit can be found in the binding documentation for the
respective dispensing valve.
3.5 Technical data
3.5.1 Tower
Description Parameter Value Unit
Dimensions Height 375 – 510 (14.8 – 20.1) mm (inches)
Width 452 – 587 (17.8 – 23.1) mm (inches)
Depth incl. drip tray 346 (13.6) mm (inches)
Ambient temperature -10 to +50 °C
Power supply Supply voltage 24 V AC
Frequency 50 – 60 Hz
Power input1max. 100 W
Current consumption1max. 4 A
Supply requirements Max. pressure 0.35 (water)
0.49 (syrup, sugar)
0.25 (syrup, diet)
MPa
Min. pressure 0.17 (water)
0.42 (syrup, sugar)
0.21 (syrup, diet)
MPa
Protection class III / IP 21
Flow rate Depending on dispensing valve design
Python length2max. 50 m
Postmix Depending on unit type 5 – 8 pcs.
Still water Depending on unit type 1 – 4 pcs.
Key switch I/O
1. Dispensing to four dispensing valves simultaneously
2. Depending on the refrigerating unit

Preparing the unit
Cornelius Deutschland GmbH
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3.5.2 Connections
4 Preparing the unit
DANGER!
Risk of personal injury and equipment damage due to non-compliance with safety information!
Failure to observe the safety information will result in a risk of bringing about operating conditions at the unit,
which may cause personal injury or equipment damage.
• Please always strictly observe all safety measures and information/instructions; see chapter 1.
This chapter describes the tasks that may be required before carrying out any actual maintenance or repair work.
DANGER!
You may only continue working on the unit if the unit carries no voltage.
If the unit still carries a voltage after you have disconnected it from power, this indicates a defect. Resolve this
defect before continuing the checks/inspections or any work.
4.1 Disconnecting the unit from power
Connection Type/connection assignment
with soda dispenser without soda dispenser
Carbonated water inlet 3/8 inch ID1,
1/2 inch OD2
10 mm ID,
15 mm OD
3/8 inch ID,
1/2 inch OD
Carbonated water return 3/8 inch ID,
1/2 inch OD
10 mm ID,
15 mm OD
3/8 inch ID,
1/2 inch OD
Still water inlet 1/4 inch ID,
3/8 inch OD
6 mm ID,
9.5 mm OD
1/4 inch ID,
3/8 inch OD
Postmix inlets 1/4 inch ID,
3/8 inch OD
6 mm ID,
9.5 mm OD
1/4 inch ID,
3/8 inch OD
Cable 220097434 Power supply to the tower
Cable 220046597 Power supply to the voltage transformer for the lighting kit
1. ID = inside diameter
2. OD = outside diameter
Required tools/materials ID/reference Qty/
amount
Comment
Tower cable diagram 220046720 1 see chapter 11.1
Undercounter cooler cable diagram Various 1
1. Turn the key switch (Fig. 2/1) to position “0”.
2. Disconnect the electrical cable (Fig. 2/3) (cable no. 220097434) on the transformer (Fig. 2/2)
in the undercounter cooler.
3. Wait 1 minute before continuing your work on the unit.
Fig. 2
2
3
1

Installation/removal
Cornelius Deutschland GmbH
Document no. TD0003100
Version 18/03/2019, Index 0
Installation and service manual Tower
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5 Installation/removal
DANGER!
Risk of personal injury and equipment damage due to non-compliance with safety information!
Failure to observe the safety information will result in a risk of bringing about operating conditions at the unit,
which may cause personal injury or equipment damage.
• Please always strictly observe all safety measures and information/instructions; see chapter 1.
NOTICE!
All installation, maintenance and repair work at the unit is to be carried out by an expert only.
WARNING!
Risk of personal injury and equipment damage due to operation by non-qualified staff!
It is dangerous for non-qualified staff to operate the unit!
• Service operations on this unit may only be carried out by trained and certified experts who have been
trained in carrying out service operations on this unit.
• All wiring and plumbing must be carried out in compliance with national and local laws, regulations and
guidelines. Non-compliance with these laws, regulations and guidelines may result in death, serious injury
or equipment damage.
5.1 Installation location
NOTICE!
Observe all rules and regulations regarding installation rooms and electric connections as applicable in the in-
dividual countries, as well as accident prevention regulations.
WARNING!
Risk of death due to insufficient load capacity!
If the unit is installed in a location with insufficient load capacity, this can result in serious injuries and damages!
• Install the unit at or on an installation location that offers a load capacity of min. 100 lbs (approx. 45 kg)
remaining for this unit.
NOTICE!
Many units include additional equipment, such as an ice maker. When using additional equipment, it is manda-
tory to check with the equipment manufacturer as to how much additional weight the product can accommodate
while still ensuring safe installation.
The unit must be set up and installed close to an earthed mains socket. The electric circuit must be fuse-protected, and no addi-
tional units or devices must be connected to the electric circuit.
All connections and outlets/drains must comply with the applicable local and/or national and international regulations.

Installation/removal
Cornelius Deutschland GmbH
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5.2 Preparing the installation location
1. Use drill templates only in their original size.
2. Draw the drill template onto the supporting structure.
3. Drill the holes for the threaded bolts into the supporting structure as indicated on the drill template.
4. Saw the opening for the tubes and cables into the supporting structure as indicated on the drill template.
5. Remove any dirt or dust from the supporting structure.
5.3 Installing the unit
DANGER!
Risk of personal injury and equipment damage due to non-compliance with rules and regulations!
Risk of death in the case of non-compliance with rules and regulations regarding connection of the water sup-
ply!
• In accordance with the current state of the art, install the water supply on the product using an air gap pro-
tection back flow system, a vacuum control valve or some other method that has proved effective during
tests. Installation must be carried out in compliance with all federal, state and local laws.
• Water pipe connections and fixtures that are directly connected to the drinking water supply must be in-
stalled and serviced in compliance with federal, state and local laws.
Prerequisites References
The load capacity of the supporting structure must be at least
that of the weight of the unit.
There must be no objects at the installation location that might
get in the way.
The installation location must offer easy access to the unit, as-
semblies and components.
Required tools/materials ID/reference Qty/
amount
Comment
Drill template 143532168 1
Pen/pencil 1
Scissors or knife 1
Hole punch 1
Compass saw 1
Power drill 1
Drill bit Ø 10 mm 1
Hole saw Ø 85 mm 1
Socket spanner 1
Silicone RTV 1
Prerequisites References
The unit has been unpacked. See the document “Tower operator manual”, document no.
TD0003000
Preparation of the installation location is complete. see chapter 5.2
Required tools/materials ID/reference Qty/
amount
Comment
Counter mounting kit 139403528 1
Tower cable diagram 220046720 1 see chapter 11.1
Undercounter cooler cable diagram Various 1
Operator manual
Towe r
Document no.
TD0003000
1
Undercounter cooler installation and
service manual
Document no.
Various
1

Installation/removal
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3. Feed the tubes and cables through the opening into the supporting structure in a downward motion.
1. Attach the threaded bolts (Fig. 3/1), on the stand (Fig. 3/3) of the unit, by screwing the threaded
bolts into the stand (Fig. 3/3).
Fig. 3
1
1
2
2. Position the gasket (Fig. 4/1) on the stand (Fig. 4/2) of the unit.
Fig. 4
1
2
4. Place the unit onto the prepared supporting structure.
Fig. 5
5. Position the sealing plate (Fig. 6/1) against the supporting structure.
Fig. 6
1
6. Attach the unit to the supporting structure using threaded bolts (Fig. 7/3), wing nuts (Fig. 7/1)
or nuts and washers (Fig. 7/2), and tighten the wing nuts or nuts evenly.
Check that the unit is properly attached. After attachment, the unit must not tilt or overturn.
Fig. 7
1
3
2

Installation/removal
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5.4 Removing the unit
7. Remove the caps from all tubes.
8. Connect all tubes (Fig. 8/1) to the python (Fig. 8/2).
Observe the labels on each individual tube as you connect the tubes.
9. Properly insulate the tubes.
Fig. 8
1
2
10. Position the drip tray (Fig. 9/3) with grill on the unit; see chapter 7.1.
11. Connect the electrical cable (Fig. 9/2) (cable no. 220097434) to the transformer (Fig. 9/1) in
the undercounter cooler.
12. Put the unit into service (“commissioning”); see chapter 8.1.
Fig. 9
1
3
2
Prerequisites References
The undercounter cooler has been shut down. See the document “Undercounter cooler installation and ser-
vice manual”
The unit has been shut down. see chapter 4.1
The drip tray has been removed. see chapter 7.1
Required tools/materials ID/reference Qty/
amount
Comment
Tower cable diagram 220046720 1 see chapter 11.1
Undercounter cooler installation and
service manual
Document no.
Various
1
1. Disconnect the electrical cable (Fig. 10/2) (cable no. 220097434) on the transformer (Fig. 10/
1) in the undercounter cooler.
Fig. 10
1
2
2. Disconnect all tubes (Fig. 11/1) from the python (Fig. 11/2).
3. Attach a cap to each tube.
Fig. 11
1
2

Installation/removal
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4. Remove the wing nuts (Fig. 12/2) or nuts, washers (Fig. 12/3) and sealing plate (Fig. 12/1)
from the threaded bolts (Fig. 12/4) used to attach the unit to the supporting structure.
Fig. 12
21
4
3
5. Lift and remove the unit from the supporting structure.
6. Pull out the tubes and cables through the opening of the supporting structure in an upward mo-
tion.
Fig. 13
7. Remove the gasket (Fig. 14/1) on the stand (Fig. 14/2) of the unit.
Fig. 14
1
2
8. Remove the threaded bolts (Fig. 15/1), on the stand (Fig. 15/3) of the unit, by unscrewing the
threaded bolts from the stand (Fig. 15/3).
9. Pack the unit as described in chapter 2.
Fig. 15
1
1
2

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5.5 Still water option
For units with built-in soda dispensers, there is an option of converting the soda dispensers to still water in order to dispense non-
carbonated beverages at individual dispensing valves.
The procedure is described here using the connection of a soda dispenser as an example.
NOTICE!
• For units with 5 or 6 dispensing valves, the still water option is only available on the last three dispensing
valves on the right.
• For units with 8 dispensing valves, the still water option is only available on the last four dispensing valves
on the right.
Prerequisites References
The hood has been removed. see chapter 7.6
The dispensing valve to be assigned the still water option has
been removed.
See dispensing valve documentation
Spare parts ID/reference Qty/
amount
Comment
Locking screw 220094713 a. n.1
Nozzle 149837500 a. n. Metric connections
Nozzle 318971000 a. n. Inch-based connections
Tubing clamp 440000306 a. n.
Seal for locking screw 317015000 a. n. 6.07 x 1.78
1. a. n. = as needed
1. Remove the connection (Fig. 16/1) from the soda dispenser (Fig. 16/2).
Fig. 16
12
2. Place the seal (Fig. 17/3) over the locking screw (Fig. 17/4) and close the connection (Fig. 17/
2) of the soda dispenser (Fig. 17/1) using the locking screw (Fig. 17/4).
Fig. 17
24 3 1
3. If available, attach to an unused tube (Fig. 18/3) of the python a nozzle (Fig. 18/1) and attach
the tube (Fig. 18/3) using a clamp (Fig. 18/2) to the nozzle (Fig. 18/1).
Otherwise, install a new tube (Fig. 18/3) in the python.
4. Position the still water tube within the dispensing valve support.
5. Insulate the soda dispenser and the still water tube.
6. If applicable, connect the still water tube to the undercounter cooler; see the document “Un-
dercounter cooler installation and service manual”.
Finishing tasks
1. Install the hood; see chapter 7.6.
2. Mount the dispensing valve; see the dispensing valve documentation. Fig. 18
3
2
1

Maintenance
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14
6 Maintenance
DANGER!
Risk of personal injury and equipment damage due to non-compliance with safety information!
Failure to observe the safety information will result in a risk of bringing about operating conditions at the unit,
which may cause personal injury or equipment damage.
• Please always strictly observe all safety measures and information/instructions; see chapter 1.
NOTICE!
All installation, maintenance and repair work at the unit is to be carried out by an expert only.
WARNING!
Risk of personal injury and equipment damage due to operation by non-qualified staff!
It is dangerous for non-qualified staff to operate the unit!
• Service operations on this unit may only be carried out by trained and certified experts who have been
trained in carrying out service operations on this unit.
• All wiring and plumbing must be carried out in compliance with national and local laws, regulations and
guidelines. Non-compliance with these laws, regulations and guidelines may result in death, serious injury
or equipment damage.
6.1 Maintenance table
NOTICE!
The following table provides information on recommended maintenance intervals to be adapted to the relevant
installation situation.
Interval Components Action
Daily Tower, outside Perform a visual inspection. See the document
“Tower operator manual”, document no.
TD0003000
Daily Tower, outside Clean. See the document “Tower operator manu-
al”, document no. TD0003000
Every 3 months Tower, inside Clean the tubes/valves; see chapter 6.2

Maintenance
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6.2 Cleaning the tubes and valves
5. Fill the cleaning container with a suitable disinfectant solution.
- For syrup tubes: TM DesanaMax fp.
- For water lines: either TM Desanacid fp or hydrogen peroxide.
6. Vent the carbonator tank; see the document “Undercounter cooler installation and service manual”.
7. Rinse all tubes with the disinfectant solution, one after the other, by requesting a beverage from the respective dispensing
valve; see dispensing valve documentation.
- Continue requesting a beverage for the syrup tubes until you can see the disinfectant solution, recognisable by its dye,
coming out of the dispensing valve.
- Using TM Desanacid fp as a disinfectant for the water lines, continue requesting a beverage until you can see the disin-
fectant solution, recognisable by its dye, coming out of the dispensing valve.
- Using hydrogen peroxide as a disinfectant for the water lines, continue requesting a beverage until you can determine
hydrogen peroxide levels using a test strip.
Make sure that the tubes remain exposed to the disinfectant solution for a minimum of 15 minutes.
You can only continue to the next step if and when all tubes have been rinsed with the disinfectant solution.
In the next step, the tubes will be rinsed with clear water.
8. Depressurise the cleaning container and the tubes by using the pressure relief valve on the cleaning container.
Step 9
Prerequisites References
The outside of the unit has been cleaned. See the document “Tower operator manual”, document no.
TD0003000
Required tools/materials ID/reference Qty/
amount
Comment
Disinfectant 103050300 a. n.1TM DesanaMay fp
– Alkaline (syrup) - active oxygen - chlorine-free
– Powder 45 g (1 sachet) per 4.5 litres of water
–Dyed
Disinfectant 220112962 a. n. TM Desanacid fp
– Acid (water) - active oxygen - chlorine-free
– Powder 45 g (1 sachet) per 4.5 litres of water
–Dyed
Disinfectant Hydrogen peroxide a. n. – Acid (water)
– Max. 3% solution
– 135 ml per 4.5 litres of water
– Colourless
Test strips 220100192 a. n. For testing the content of hydrogen peroxide
Clear water
Cleaning container 1
Tower operator manual Document no.
TD0003000
1
Undercounter cooler installation and
service manual
Document no.
Various
1
Dispensing valve documentation Document no.
Various
1
1. a. n. = as needed
1. Fill the cleaning container (Fig. 19) with water.
2. Disconnect all basic ingredient tubes/beverage tubes from the input of the undercounter cool-
er; see the document “Undercounter cooler installation and service manual”.
3. Connect all basic ingredient tubes/beverage tubes to the cleaning container (Fig. 19).
4. Rinse all tubes with water, one after the other, by requesting a beverage from the respective
dispensing valve; see dispensing valve documentation.
- Continue requesting a beverage until the water coming out of the dispensing valve runs
clear.
You can only continue to the next step if and when all tubes have been rinsed with water.
In the next step, the tubes will be rinsed with a disinfectant solution.
Fig. 19

Repairs
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9. Fill the cleaning container with clear water.
10. Rinse all tubes with water, one after the other, by requesting a beverage from the respective dispensing valve; see dispensing
valve documentation.
- Continue requesting a beverage for the syrup tubes until the water coming out of the dispensing valve runs clear.
- Using TM Desanacid fp as a disinfectant for the water lines, continue requesting a beverage until the water coming out
of the dispensing valve runs clear.
- Using hydrogen peroxide as a disinfectant for the water lines, continue requesting a beverage until you can no longer
detect any hydrogen peroxide levels using test strips.
You can only continue to the next step if and when all tubes have been rinsed with water.
In the next step, the tubes of the unit will either be filled, see Step 11, or the unit will be shut down, see 8.2.
Step 11
11. Depressurise the cleaning container and the tubes by using the pressure relief valve on the cleaning container.
12. Disconnect all basic ingredient/beverage tubes of the undercounter cooler from the cleaning container.
13. Connect all basic ingredient/beverage tubes to the undercounter cooler; see the document “Undercounter cooler installation
and service manual”.
14. Fill the tubes by requesting a beverage from the respective dispensing valve until the beverage is being dispensed; see dis-
pensing valve documentation.
7Repairs
DANGER!
Risk of personal injury and equipment damage due to non-compliance with safety information!
Failure to observe the safety information will result in a risk of bringing about operating conditions at the unit,
which may cause personal injury or equipment damage.
• Please always strictly observe all safety measures and information/instructions; see chapter 1.
NOTICE!
All installation, maintenance and repair work at the unit is to be carried out by an expert only.
WARNING!
Risk of personal injury and equipment damage due to operation by non-qualified staff!
It is dangerous for non-qualified staff to operate the unit!
• Service operations on this unit may only be carried out by trained and certified experts who have been
trained in carrying out service operations on this unit.
• All wiring and plumbing must be carried out in compliance with national and local laws, regulations and
guidelines. Non-compliance with these laws, regulations and guidelines may result in death, serious injury
or equipment damage.

Repairs
Cornelius Deutschland GmbH
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7.1 Replacing the drip tray and the grill
7.2 Replacing the dispensing valves
NOTICE!
Information regarding the replacement of the dispensing valves installed on your unit can be found in the bind-
ing documentation for the respective dispensing valve.
7.3 Replacing the taxi cab hood and the promotional sign
Spare parts ID/reference Qty/
amount
Comment
Drip tray incl. grill 149854401 1 Dimensions (L x W x H) 400 mm x 220 mm x 28 mm
149854601 1 Dimensions (L x W x H) 600 mm x 220 mm x 28 mm
1. Remove the grill from the drip tray.
2. Remove the drip tray from the unit.
Fig. 20
3. Position the new drip tray.
4. Insert the new grill in the drip tray.
Fig. 21
Prerequisites References
The unit has been disconnected from the power supply. see chapter 4.1
Spare parts ID/reference Qty/
amount
Comment
Taxi promotional sign 220097166S002 2 Neutral
Taxi cab hood 220097356 1 Smoothed
220097357 1 Polished
Double-sided tape Various
1. Remove the fastening bolts (Fig. 22/3) from the hood (Fig. 22/2).
2. Lift and remove the hood (Fig. 22/2) with taxi cab hood (Fig. 22/1) from the unit.
Fig. 22
2
1
33

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11. Attach the taxi cab hood (Fig. 23/1) using the fastening bolts (Fig. 23/1).
12. Position the hood (Fig. 22/2) with taxi cab hood (Fig. 22/2) on the unit.
13. Attach the hood (Fig. 22/2) using the fastening bolts (Fig. 22/3).
7.4 Replacing the moonlight disc
3. Remove the fastening bolts (Fig. 23/1) from the taxi cab hood (Fig. 23/2).
Fig. 23
2
11
4. Lift and remove the taxi cab hood (Fig. 24/1) from the hood (Fig. 24/2).
Fig. 24
1
2
5. Remove the promotional sign (Fig. 25/1) from the taxi cab hood (Fig. 25/2).
6. Remove any adhesive residue from the taxi cab hood (Fig. 25/2).
7. Apply fresh double-sided tape along the adhesive area (Fig. 25/3) inside the taxi cab hood
(Fig. 25/2).
8. Position the promotional sign (Fig. 25/1) within the taxi cab hood (Fig. 25/2).
9. Press the promotional sign (Fig. 25/1) into the taxi cab hood (Fig. 25/2).
10. Position the new taxi cab hood (Fig. 24/1) on the hood (Fig. 24/2). Fig. 25
1
23
Prerequisites References
The unit has been disconnected from the power supply. see chapter 4.1
Spare parts ID/reference Qty/
amount
Comment
Moonlight disc Various 1 Please contact your service partner for the part number
of the moonlight disc installed on your unit
Mounting bracket 220097377 2
Double-sided tape Various
1. Remove the fastening bolts (Fig. 26/3) from the hood (Fig. 26/2).
2. Lift and remove the hood (Fig. 26/2) with moonlight disc (Fig. 26/1) from the unit.
Fig. 26
2
1
33