Crouzet MILLENIUM II+ Series User manual

LOGIC CONTROLLER
INSTALLATION MANUAL
NTR 756 D /E

INSTALLATION MANUAL
NTR 756 D / e 09/2003- 1/13
Table of contents
1. INTRODUCTION..........................................................................................................................1
2. HARDWARE DESCRIPTION....................................................................................................2
3. INSTALLATION..........................................................................................................................10
4. CONNECTION............................................................................................................................13
5. USER SAFETY AND PROTECTION OF THE EQUIPMENT.............................................16
1. Introduction
The MILLENIUM II+ series has been designed for use in the household goods, medical and industrial fields. Each
module allows you to manage all the sensors and actuators in the installation. A display on the front panel allows
you to check the status of your system at any time.
The MILLENIUM II+ series features:
• Simple programming and parameter setting
• WINDOWS-based programming software
• Compact size
• EEPROM module backup
• Real-time clock as standard
• Output with high switching capacity
The MILLENIUM II+ series is ideal for simple automation systems (examples: lighting, air conditioning, irrigation,
doors, barriers, simple systems, greenhouses, ventilation). The real-time clock is used for time-based programming
of the units.

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2. Hardware description
2.1 Available part numbers
Inputs Outputs Dimensions Weight
Type Part numbers Power supply Type Nbr Type Nbr mm gr
EC 12 R 88 950 023
SA 12 R 88 950 043 100…240 VAC 100…240 VAC 8RELAY 4
EC 12 R 88 950 024
SA 12 R 88 950 044
SA 12 R 88 950 835
24 VAC 24 VAC 8RELAY 4
EC 12 R 88 950 021
SA 12 R 88 950 041 24 VDC 24 VDC 8RELAY 4
EC 12 S 88 950 022
SA 12 S 88 950 042 24 VDC 24 VDC 8TRANSISTOR 4
EC 12 R 88 950 025
SA 12 R 88 950 045 12 VDC 12 VDC 8RELAY 4
EC 12 S 88 950 026
SA 12 S 88 950 046 12 VDC 12 VDC 8TRANSISTOR 4
72 x 90 x 60 250
EC 20 R 88 950 033
SA 20 R 88 950 053
EX 20 R 88 950 833
XT 20 R 88 950 063
100…240 VAC 100…240 VAC 12 RELAY 8
EC 20 R 88 950 034
SA 20 R 88 950 054
XT 20 R 88 950 064
EX 20 R 88 950 834
24 VAC 24 VAC 12 RELAY 8
EC 20 R 88 950 031
SA 20 R 88 950 051
XT 20 R 88 950 061
EX 20 R 88 950 831
24 VDC 24 VDC 12 RELAY 8
EC 20 S 88 950 032
SA 20 S 88 950 052
EX 20 S 88 950 832
XT 20 S 88 950 062
24 VDC 24 VDC 12 TRANSISTOR 8
EC 20 R 88 950 035
SA 20 R 88 950 055
XT 20 R 88 950 065
12 VDC 12 VDC 12 RELAY 8
EC 20 S 88 950 036
SA 20 S 88 950 056
XT 20 S 88 950 066
12 VDC 12 VDC 12 TRANSISTOR 8
125 x 90 x 60 380
EX 20 R 88 950 839 24 VDC 24VDC 12 RELAY 8

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2.2 Description of power supplies
Max. consumption
Power supplies Specifications Max. inrush
current 12 I/O 20 I/O Immunity from
micro power cuts
100…240 VAC -15% +10%, 50/60 Hz 5 A 7 VA 8 VA 10 ms
24 VAC -15% +10%, 50/60 Hz 2.5 A 7.5 VA 12 VA 10 ms
24 VDC -15% +20%
(including ripple) 6 A 3.5 W 4 W 1 ms
12 VDC -15% +30%
(XT20R 12VDC
-11% +30%) 6 A 2.2 W 4.5 W 1 ms
2.3 Description of inputs
n100…240 VAC / 24 VAC
Description Description of AC inputs
Input voltage 100…240 VAC, -15% +10% 24 VAC, -15% +10%
Operating frequency 50/60 Hz 50/60 Hz
Current consumption 0.35 mA (typical)
0.4 mA max 6.2 mA (typical)
7.5 mA max
Input impedance > 700 KΩ4 KΩ (sauf 88 950 835 120 kΩ
pour I1, I2, I3, I4)
Level 0 < 40 VAC < 5 VAC
Level 1 > 80 VAC > 15 VAC
Response time 50 ms 50 ms
Galvanic isolation No No
Status indication LCD display LCD display

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n24 VDC
Description Description of DC inputs
Input voltage 24 VDC -15% +20%
Current consumption 3.2 mA (typical) 5.5 mA max
Input impedance 6.8 KΩ
Level 0 < 5 VDC
Level 1 > 15 VDC
Response time 5 ms
Galvanic isolation No
Status indication LCD display
Description Description of analogue inputs
12 I/O I05 – I08
20 I/O I05 – I12
Number of bits 8
Resolution (10,000/250) mV
Conversion time 10 ms
Input voltage 0 - 10 VDC
Input impedance > 22 KΩ
Precision ± 5%
Default Offset/ Gain
Offset = 0
Gain = 1
These values can be altered via the software
Temperature drift ± 3 LSB over the authorized range
Response time 10 ms
Galvanic isolation No
Status indication LCD display

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n12 VDC
Description Description of DC inputs
Input voltage 12 VDC -15% +30% (XT20R -11% +30%)
Current consumption 1.9 mA (typical) 2.3 mA max
Input impedance 6.45 KΩ
Level 0 < 3 VDC
Level 1 > 8 VDC
Response time 10 ms
Galvanic isolation No
Status indication LCD display
Description Description of analogue inputs
12 I/O I05 – I08
20 I/O I05 – I12
Number of bits 8
Resolution (10,000/250) mV
Conversion time 10 ms
Input voltage 0 - 10 VDC
Input impedance > 10 KΩ?? (14 K typical)
Precision ± 5%
Default Offset/ Gain Offset = 0
Gain = 1
These values can be altered via the software
Temperature drift ± 3 LSB over the authorized range
Response time 10 ms
Galvanic isolation No
Status indication LCD display

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2.4 Description of relay outputs
Description Description of relay outputs
Max. operating voltage 250 VAC, 30 VDC
Max. operating current 8A/point
Minimum load 10 mA at 5 VDC
Response time 10 ms
Type of contact AgNi (cadmium-free)
Status indication LCD display
Utilization
category Max. operating
voltage Power consumption
in steady state Durability
(number of operations) Operations
max./hour
AC15 (electromagnet) 250 VAC 750 VA 6,000 600
AC14 (electromagnet) 250 VAC 750 VA 6,000 600
DC13 (electromagnet)
(L/R = 15 ms) 30 VDC 30 W 6,000 360
AC12 (resistive) 250 VAC 2000 VA 100,000 1800
DC12 (resistive) 30 VDC 192 W 100,000 1800
2.5 Description of transistor outputs
Description Description of transistor outputs
Operating voltage 5-24 VDC (+ 20%)
Maximum current 0.7 A
Minimum load 1 mA
Maximum inductive and resistive loads 0.7 A 24 VDC (24 W)
Maximum ignition load 0.125 A/24 VDC (3 W)
Ton/Toff, Toff/Ton response time ≤1 ms
Leakage current ≤0.1 mA/24 VDC
Status indication LCD display
Circuit isolation No
2.6 General description
Description Specification
Programming Logic block or function block
Program capacity 128 blocks
Program backup Via internal EEPROM or optional external EEPROM module
Internal EEPROM à10,000 write operations
External EEPROM à100,000 write operations
Data backup 10 years
Clock backup 10 years

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LCD display Display with 4 lines of 12 characters.

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Climatic conditions:
Type Standard Amplitude
Operating temperature IEC 60068-2-14 -5 °C +55 °C
Storage temperature IEC 60068-2-1/2 -40 °C +70 °C
Relative humidity IEC 60068-2-30 Max. 95% RH, without condensation
Degree of protection IEC 60529 IP 20
Atmosphere Absence of corrosive gas. Minimum dust
Casing material Self-extinguishing
Mechanical protection:
Type Standard Amplitude
Resistance to vibrations IEC 60068-2-6
10-57 Hz: 0.075 mm peak
57-150 Hz acceleration: 9.8 m/s²
Scrolling: 1 octave/Minute
80 minutes in each direction (X, Y, Z)
Shock resistance IEC 60068-2-27 Acceleration: 147 m/s², duration: 11 ms
3 times in each direction (X, Y, Z)
Type Standard Amplitude
Breakdown voltage IEC/EN 60730-1
IEC/EN 60601-1
1500 VAC/50 Hz/1 mA/1 min between the following points:
Power supply terminals, I/O terminals,
Between the relay outputs,
Between the terminals and the DIN 43880 or equivalent control unit
Insulation resistance IEC/EN 60730-1
IEC/EN 60601-1
>2 MΩat 500 VDC between the following points:
Power supply terminals, I/O terminals,
Between the relay outputs
Between the terminals and the DIN 43880 or equivalent control unit
Impulse voltage IEC/EN 60947-1
IEC/EN 60730-1
IEC/EN 60664-1
230 VAC version: 4 KV
24 VDC version: 0.8 KV
(Overvoltage category: 3, Degree of pollution: 3)
Safety class (protection
against electric shocks) IEC/EN 60730-1 0: industrial mounting
II: mounting in casing for domestic use or flush-mounted in panel
Operating classification IEC/EN 60730-1 Type 1C
Ball test IEC/EN 60730-1 Casing: 75 °C; active part: 125 °C
Software class IEC/EN 60730-1 Class A
Type of mounting IEC/EN 60730-1 Independent mounting
Certification
- "CE" marked in relation to the Low Voltage Directive
(73/23/EEC + 93/68/EEC)
- Conforms with EMC Directive (89/336/EEC)
- UL/(c)UL (UL 508)
Conformity
IEC/EN 60730-1
IEC/EN 60947-1
IEC/EN 60601-1
EN 50081-1/2
EN 50082-1/2
IEC/EN 61000-6-2
IEC/EN 60601-1-2

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3. Installation
3.1 DIN rail mounting
The modules can be mounted on 35 mm DIN rails (EN 50022).
(Mounting at the back of the enclosure on a metal grid or mounting in a DIN 43 880 box).
3.2 Panel mounting
Recommended fixing screw diameter: M4.
3.3 Screw terminal connection
The end of the wire should be fitted with a ferrule.
Ref. Description of front panel
1Fixing holes
2Power supply screw terminal
3LCD display
4Input screw terminal
5Escape key
6Slot for memory module or PC
cable
7Scroll buttons
8Selection button
9Output screw terminal

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3.4 Mounting notes
The MILLENIUM II+ series can be installed in any location, but the following points should be
taken into consideration:
- Do not install the unit in an environment that is excessively dusty, conductive, corrosive, gas-
filled, damp, rainy or inflammable, or where there is excessive heat*, excessive shock or
vibration.
- Do not install the module in water or near any possible leaks.
- Protect the module from external debris during installation.
Keep as far away as possible from power cables and equipment. The MILLENIUM II+ series module can be installed
in enclosures complying with standard DIN 43880.
* To ensure adequate module ventilation, there should be a gap of 10 mm between the front panel and the
enclosure door, and also between the back of the enclosure and the back of the module.
!
124.6
10
4
6
10
60
90
6
4
90
71.2
10 6
4
4
6
10
60

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4. Connection
4.1 Connection notes
The MILLENIUM II+ series has been designed to be easy to connect. A technician or engineer
trained in national and local electrical standards should be able to connect MILLENIUM II+
series modules to the sensors and actuators without problem.
• The input and output cables should be in separate sheaths.
• Keep the I/O cables away from the power cables.
• Use the appropriate cables.
4.2 Conductor cross-section
For the I/O, use the following conductors: 0.14 mm²- 2.5 mm² (26 - 14 AWG).
Strip the conductor over a length of 7 ±0.5 mm.
Unscrew the terminal screw to its maximum before inserting the conductor.
Insert the wire fully into the terminal and screw tight to ensure correct connection.
Maximum tightening 0.5 Nm (5kgfcm).
Do not coat the conductors with tin to prevent them breaking.
4.3 Power supply
For an AC power supply, the phase should be connected to the "L" terminal and the
Neutral to the "N" terminal. Never connect the phase to the "N" terminal. The user could
receive a dangerous electric shock.
For a DC power supply, the positive conductor should be connected to the ‘+’ terminal and
the negative conductor to the ‘-’ terminal.
The power supply terminals should not be connected to the other module terminals.
!
!

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4.4 Input wiring diagram
POWER:AC INPUT:AC
100…240 VAC (-15%, +10%) 50/60 Hz
24 VAC (-15%, +10%)
Ambient temperature: -5 °C +55 °C
Terminals L and N cannot be reversed.
(1) fuse or cut-out
POWER:DC INPUT:DC
24 VDC (-15%, +20%)
12 VDC (-15%, +30%)
EX - XT20R 12VDC (-11%, +30%)
Ambient temperature: -5 °C +55 °C
10 KΩmax
2.2 KΩ0.5W: optimum value
See local
extension manual
SA/EC/CN 12
SA/EC/CN 20
EX - XT 20
L
N
(1)
!
(1)
SA/EC/CN 12
SA/EC/CN 20
EX - XT 20
+ 24VDC /
+ 12 VDC
See local
extension manual

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4.5 Output wiring diagram
OUTPUT:RELAY
Resistive load: 8A 250 VAC/30 VDC
OUTPUT:TRANSISTOR
5…28.8 VDC/0.7A max
SA/EC/CN 12R
ou
SA/EC/EX - XT/CN 20R
ou
SA/EC/CN 12S
SA/EC/EX - XT/CN 20S

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5. User safety and protection of the equipment
• This manual contains the diagrams and explanations which will guide the user through correct installation and use
of MILLENIUM II+ products. This manual should be read and fully understood before use or installation.
• If you have any doubts during installation of MILLENIUM II+ products or require further information, please consult
your Crouzet distributor.
• This manual may be modified without notice.
This manual is intended for skilled persons trained in installation of the equipment as defined in the following
European Directives: - Machine (98/37/EEC)
- Low Voltage (73/23/EEC)
- EMC (89/336/EEC)
Installation and electrical connection should be performed by a qualified technician.
This manual uses the symbols below to emphasize information relating to the safety of persons and protection of
equipment. When these symbols are encountered, the associated annotation should be read and fully understood.
The symbols are:
• Under no circumstances can Crouzet be held responsible for damage resulting from installation or use of this
equipment.
• All examples and diagrams in this manual are intended to assist understanding. The user is responsible for
applying them correctly. Crouzet will not accept any responsibility for the actual use of this product based on these
examples.
• It is the user’s responsibility to assess the suitability of this product for his applications.
• Should the device malfunction, the integral safety devices should prevent any dangerous situation arising.
• Never attempt to modify or repair MILLENIUM II+ products.
• Check that MILLENIUM II+ products comply with existing national and local standards.
The danger identified will cause material damage.
!
The danger identified could cause material damage.
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