Crytec QTP500B User manual

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Original Instruction
Mini Tracked Dumper
Operator’s Manual
MODEL NUMBER : QTP500B
SERIAL NUMBER :
Both model number and serial number maybe found on themain label.
You should record both of them in a safe place for future use.
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE
OPERATING MACHINE

MINI TRACKED DUMPER
2
GB TABLE OF CONTENTS
ENVIRONMENTAL
Specifications
INTRODUCTION
Introduction 2
Specifications 2
Symbols 3
Safety 4
General Safety Rules 4
Specific Safety Rules 6
Unpacking The Container 7
Contents Supplied 8
Assembly 9
Know your Machine 12
Features & Controls 12
Operation 14
Maintenance 16
Storage 20
Trouble Shooting 21
Parts Schedule 22
Parts Lists 25
Your new mini tracked dumper will more
than satisfy your expectations. It has been
manufactured under s t ringen t qualit y
standards to meet superior performance
criteria. You will find it easy and safe to
operate, and with proper care, it will give you
many years of dependable service.
Carefully read through this entire
operator’s manual before using this
unit. Take special care to heed the
cautions and warnings.
Recycle unwanted materials instead
of disposing of them as waste. All
tools, hoses and packaging should
be resorted, taken to the loca l
recycling center and disposed of in
an environment-friendly safe way.
The four-speed gearbox, three forward and
one reverse, lies at the heart of the unit. It is
oversized so as to manage safely the huge
torques generated by the engine. Thanks to
its efficient reduction gearing, it is capable of
moving around in every situation and bearing
any load.
The Engine manufacturer is responsible
for all engine-related issues with regards to
performance, power rating, specifications,
warranty and service. Please refer to the
Engine Manufacturer’s owner’s/operator’s
manual, packed separately with your unit, for
more information.
Item No. QTP500B
Engine 196cc, 6.5HP
Transmission 3F+1R
Load Capacity 500 kg
Box Length 1025-1155 mm
Box Width 600-860 mm
Box Depth 325 mm
Track Width 180 mm
Sound power level 101 dB(A) k=2 dB(A)
Sound pressure level 81.5 dB(A) k=2 dB(A)
Vibrating levelon
handlebar grips
Left 10.1 m/s2k=1.5 m/s2
Right 11.3 m/s2k=1.5 m/s2
Weight 228 kg

MINI TRACKED DUMPER 3
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SYMBOLS
The rating plate on your machine may
show symbols. These represent important
information about the product or instructions
on its use.
Read these instructions carefully.
Wear eye protection.
Wear hearing protection.
Wear protective gloves.
Wear safety footwear.
Do not remove or tamper
with the protection and safety
devices.
No smoking, sparks, or flames
Do not touch parts that are hot
from operation. Serious burns
may result.
Keep your hands clear from all
rotating parts.
Never start or run the engine
inside a closed area.
Do not operate on slopes with
angle over 20° or tip loading at
an inclined position.
Be aware, objects may be
thrown while in use.
The exhaust fumes are dangerous,
containing carbon monoxide.
Staying in the environment can
lead to unconsciousness and
death.
Always turn off the engine
before starting maintenance.
Keep children and bystanders
off and away.

MINI TRACKED DUMPER
4
GB Protect eyes, face, and head from objects that
may be thrown from the unit. Always wear
safety goggles or safety glasses with side
shields when operating.
Wear appropriate hearing protection.
Always keep hands and feet away from all
moving parts during operation. Moving parts
can cut or crush body parts.
Always keep hands and feet away from all
pinch points.
Do not touch parts that might be hot
from operation. Allow parts to cool before
attempting to maintain, adjust, or service.
Stay alert, watch what you are doing, and use
common sense when operating the machine.
Do not overreach. Do not operate the machine
while barefoot or when wearing sandals or
similar lightweight footwear. Wear protective
footwear that will protect your feet and
improve your footing on slippery surfaces.
Keep proper footing and balance at all times.
This enables better control of the machine in
unexpected situations.
Inspect Your Machine
Check your machine before starting it. Keep
guards in place and in working order. Make
sure all nuts, bolts, etc., are securely tightened.
Never operate the machine when it is in need
of repair or is in poor mechanical condition.
Replace damaged, missing, or failed parts
before using it. Check for fuel leaks. Keep the
machine in safe working condition.
Do not use the machine if the engine’s switch
does not turn off the engine when running.
Any gasoline powered machine that can’t be
controlled with the engine switch is dangerous
and must be replaced.
Regularly check to see that keys and adjusting
wrenches are removed from the machine area
before starting it. A wrench or a key that is
left attached to a rotating part of the machine
may result in personal injury.
Avoid accidental starting. Be sure the engine’s
switch is off before transporting the machine
or performing any maintenance or service
Understand Your Machine
Read this manual and labels affixed to the
machine to understand its limitations and
potential hazards.
Be thoroughly familiar with the controls and
their proper operation. Know how to stop the
machine and disengage the controls quickly.
Make sure to read and understand all the
instructions and safety precautions as outlined
in the Engine Manufacturer’s manual packed
separately with your unit. Do not attempt to
operate the machine until you fully understand
how to properly operate and maintain the
engine and konw how to avoid accidental
injuries and/or property damage.
If the unit is to be used by someone other than
original purchaser, or is to be loaned, rented,
or sold, always provide this manual and any
needed safety training before operation.
The user can prevent and is responsible
for accidents or injuries that may occur to
themselves, to other people, or to property.
Do not force the machine beyond its limits.
Use the correct machine for your application.
Personal Safety
Do not permit children to operate this machine
at any time.
Keep children, pets, and other people not
using the unit away from the work area. Be
alert and shut off the unit if anyone enters
work area. Keep children under the watchful
care of a responsible adult.
Do not operate the machine while under the
influence of drugs, alcohol, or any medication
that could affect your ability to use it properly.
Dress properly: Wear long, heavy pants, work
boots, and work gloves. Do not wear loose
clothing, short pants, or jewelry of any kind.
Secure long hair so it is above shoulder level.
Keep your hair, clothing, and gloves away
from moving parts. Loose clothes, jewelry, or
long hair can be caught in moving parts.
SAFETY
General Safety Rules

MINI TRACKED DUMPER 5
GB
on the unit. Transporting or performing
maintenance or service on a machine with its
switch on invites accidents.
If the machine should start to vibrate
abnormally, stop the engine (motor) and
check immediately for the cause. Vibration is
generally a warning sign of trouble.
Engine Safety
This machine is equipped with an internal
combustion engine. Do not use on, or near,
forest-covered or brush-covered land unless
the exhaust system is equipped with a spark
arrester meeting applicable local, state, or
federal laws.
In the state of California, a spark arrester is
required by law. Other states have similar laws.
A spark arrester, if used, must be maintained
in effective working order by the operator.
Never start or run the engine inside a closed
area. The exhaust fumes are dangerous,
containing carbon monoxide, an odorless and
deadly gas. Operate this unit only in a well-
ventilated outdoor area.
Do not tamper with the engine in an effort to
get it to run at higher speeds. The maximum
engine speed is preset by the manufacturer
and is within safety limits. See engine manual.
Keep a Class B fire extinguisher on hand
when operating this machine in dry areas as a
precautionary measure.
Fuel Safety
Fuel is highly flammable, and its vapors can
explode if ignited. Take precautions when
using to reduce the chance of serious personal
injury.
When refilling or draining the fuel tank, use
an approved fuel storage container while in
a clean, well-ventilated outdoor area. While
adding fuel or operating the unit, do not
smoke, and stay away from sparks, open
flames, or other sources of ignition near the
area of operation. Never fill the fuel tank
indoors.
To avoid sparking or arcing, keep grounded
conductive objects – such as tools – away
from exposed, live electrical parts and
connections. These events could ignite fumes
or vapors.
Always stop the engine and allow it to cool
before filling the fuel tank. Never remove
the cap of the fuel tank or add fuel while the
engine is running or when the engine is hot.
Do not operate the machine with known leaks
in the fuel system.
Loosen the fuel tank cap slowly to relieve any
pressure in the tank.
Never overfill the fuel tank. Because engine
heat can cause fuel to expand, never fill the
tank to more than 1/2” below the bottom of
the filler neck. This will provide space for fuel
expansion.
Replace all fuel tank and container caps
securely and wipe up spilled fuel. Never
operate the unit without the fuel cap securely
in place.
Avoid creating a source of ignition for spilled
fuel. If fuel is spilled, do not attempt to start
the engine. Instead, move the machine away
from the area of spillage and avoid creating
any source of ignition until fuel vapors have
dissipated.
When fuel is spilled on yourself or your
clothes, wash your skin and change clothes
immediately.
Store fuel in containers specifically designed
and approved for fuel storage.
Store fuel in a cool, well-ventilated area, safely
away from sparks, open flames, or other
sources of ignition.
Never store fuel – or a machine with fuel in
the tank – inside a building where fumes may
reach a spark, open flame, or any other source
of ignition (such as a water heater, furnace, or
clothes dryer). Allow the engine to cool before
storing in any enclosure.

MINI TRACKED DUMPER
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GB On soft ground, drive at the first forward/
reverse gear. Do not rapidly accelerate, turn
sharply or stop.
Pay the utmost attention when working on
frozen ground, as the machine may tend to
skid.
Do not operate the machine in confined areas
where there may be a risk of crushing the
operator between the machine and another
object.
Never operate the machine on slopes where
angle is over 20°.
When operating on a slope, whether moving
forward or in reverse, always make certain that
the weight is evenly balanced. Always operate
the machine straight up or down slopes, never
drive sideways or across the slope. Do not
shift gears on slopes.
When dumping the contents of the hopper,
the center of gravity will change continuously
and the ground conditions will be essential for
the stability of the machine. Use extra caution
and control when dumping the hopper on
unstable ground, such as wet clay or soil.
Specific Safety Rules
Thoroughly inspect the area to be worked.
Keep the working area clean and free of debris
to prevent tripping. Operate on flat, level
ground.
Never place any part of your body where
it would be in danger if movement should
occur during assembly, installation, operation,
maintenance, repair, or relocation.
Keep all bystanders, children, and pets at least
23m away. If you are approached, stop the
unit immediately.
Do not mount anything on the hopper and
never carry passengers.
Never park the machine in a place with
unstable ground that could give way,
particularly when it is full.
Disengage clutch lever before starting the
engine.
Start the engine carefully according to
instructions and with feet away from the
moving parts.
Never leave the operating position when the
engine is running.
Always hold the unit with both hands when
operating. Keep a firm grip on the handlebars.
Be aware that the machine may unexpectedly
bounce upward or jump forward if the
machine should strike buried obstacles such
as large rocks or roots.
Walk, never run with the machine.
Do not overload the machine capacity.
Always drive at a safe speed, and adjust the
speed to the slope of the land, the surface
conditions of the road, and the weight of the
load.
Use extreme caution when in reverse or
pulling the machine towards you.
Exercise extreme caution when operating on
or crossing gravel drives, walks, or roads. Stay
alert for hidden hazards or traffic.

MINI TRACKED DUMPER 7
GB
UNPACKING THE CONTAINER
Use the screwdriver and hammer to open all the side locks.
Remove all the plywood plates, and remove all the loose parts on the bottom pallets.
1 2 3 4
QTY: 1 -
GW: 264.0 kg
NW: 228.0 kg
Carton Size:
143.0 X 82.5 X 88.0 cm
MADE IN CHINA
Mini Tracked Dumper
QTP500B
GB
MiniraupendumperDE
Mini-DumperCZ
MinitrasporterIT
ТранспортерRU
Brouette motorisée sur chenillesFR
500

MINI TRACKED DUMPER
8
GB CONTENTS SUPPLIED
12
8
9
10
7
6
3
5
2
4
1
11
1. Main Frame
2. Handlebar Assembly
3. Tipping Handle
4. Engine Guard
5. Panel (Rear)
6. Extendable Left Side
7. Extendable Right Side
8. Panel (Bottom)
9. Gas Spring (Optional)
10. Tools for Spark Plug Assembly
11. Operator’s Manual & Engine Manual
12. Hardware Bag, Including
M10 X 20 X 4 A
M8 X 25 X 2
21 X 307 X 1 B
4 X 35 X 2
M8 X 35 X 2 C
M8 X 30 X 2
X 6 D
M8 X 35 X 2 E
The mini tracked dumper comes partially
assembled and is shipped in carefully packed
package. After all the parts have been
removed from the package, you should have:

MINI TRACKED DUMPER 9
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Following the assembly directions below, you
will assemble the machine in a few minutes.
Handlebar Assembly
ASSEMBLY
M10 X 20 X 4 A
M8 X 25 X 2
21 X 307 X 1 B
4 X 35 X 2
Align the holes of the handlebar with the mount
bracket and secure each with a spring washer,
flat washer and a M10x20 bolt . Fasten each
handlebar support onto the engine deck with a
spring washer, flat washer and a M8x25 hex bolt.
Panel (Bottom)
Position the bottom panel inside the mounting
bracket. Align the holes with the mounting
bracket. Insert a long pin through holes and
secure each side with a flat washer and cotter pin.
Tipping Handle & Engine Guard
M8 X 35 X 2 C
M8 X 30 X 2
Place the engine guard inside the mounting
bracket and align with the mounting bracket
holes. Secure panel left side with two M8x30
hex bolts, four washers and two nuts. Mount
the tipping handle on panel right side. Align
holes and fasten with two M8x35 hex bolts,
four washers and two nuts.
Panel (Rear) & Extendable Left/Right Side
Insert the extendable sides into mounting slots
located on the bottom panel and fasten each
at the bottom with two L pins and locknuts.
1
2
1
2
3
M8 X 30
3
M8 X 35
2
1
1

MINI TRACKED DUMPER
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GB
X 6 D
M8 X 35 X 2 E
Lift up the hopper and insert a support rod
for safety purpose. Align the holes in the gas
spring with the holes in both guide brackets
and insert M8x35 bolts, washers and nuts to
tighten.
Gas Spring (Optional)
Support Rod
Danger Area
Gas Spring
Guide Bracket
Plow Blade (Optional)
1. Mount the mounting bracket to the blade
using M8×30 hex bolts, washers and nuts.
M8×30 (×4)
Mounting Bracket
M8 ×30 ×4 a
M20×95 (×1)
Pivot Bracket
M20 ×95 ×1 b
2. Position the pivot bracket inside the
mounting bracket and align with mounting
bracket holes. Secure with M20×95 hex
bolt, washers and nut.
M8 ×40 ×1 c
3. Insert the shorter control lever into the
longer lever. Align holes and fasten with
M8×40 hex bolt, washers and nut.
M8×40 (×1)

MINI TRACKED DUMPER 11
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Add oil according to Engine Manual packed
separately with your tiller.
Engine Oil
OIL HAS BEEN DRAINED FOR
SHIPPING.
Failure to fill engine sump with oil
before starting engine will result in
permanent damage and void engine
warranty.
M8 ×35 ×1
M10 ×60 ×1 d
2 ×11 ×35 ×1
4. Attach control lever to the guide tube.
Line up holes and fasten with M8×35 bolt,
washers and nut.
5. Insert the handle grip into the holder.
6. Secure the support bracket into the control
lever with pin 10×60 and bridge clip.
M10 ×30 ×2 e
7. Install the mounting bracket base with two
M10×30 bolts and washers.
8. Install the already assembled plow blade
to the trackbarrow as shown.
Support Bracket
Control Lever
Handle Grip 10×60 (×1)
M8×35 (×1)
M12×40 (×2)
M10×25 (×2)
M10 ×25 ×2 f
M12 ×40 ×2
1
3
M10×30 (×2)
Mounting Bracket Base
2

MINI TRACKED DUMPER
12
GB KNOW YOUR MACHINE
Features and Controls
Throttle Control
Engine Switch
Right Steering Lever
Clutch Control Lever
Left Steering Lever
Hopper
Track
Tipping Handle
Gearbox
Gear Selection Lever
Gas Spring Assistance

MINI TRACKED DUMPER 13
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Always release the clutch control
lever before changing speeds.
Failure to do so will result in
damage to the power trackbarrow.
Operate the steering levers only at
a reduced speed.
Recoil Starter Handle
The gas spring assistance provides support
when lifting and lowering the hopper.
Gas Spring AssistanceGear Selection Lever
The gear selection lever has 4 positions: 3
forward speeds and 1 reverse. To change
speeds, move the speed shift lever to the
desired position. The lever locks in a notch at
each speed selection.
Slower speeds are for heavier loads, while
faster speeds are for transporting light loads
or an empty hopper. It is recommended that
you use a slower speed until you are familiar
with the operation of the power trackbarrow.
If the engine slows down under a load or the
tracks slip, shift the machine into a lower gear.
If the front of the machine rides up, shift
the machine into a lower gear. If the front
continues to ride up, lift up on the handles.
Operate the lever to turn left/right.
Left/Right Steering Lever
Engine On/Off Switch
The engine switch has two positions. OFF -
engine will not start or run. ON - engine will
start and run.
Recoil Starter Handle
The recoil starter handle is used to start the
engine.
Fuel Shut-Off Valve
The fuel shut-off has two positions:
CLOSED ( ) - Use this position to service,
transport, or to store the unit.
OPEN ( ) - Use this position to run the unit.
Throttle Control
The throttle control regulates the speed of the
engine, and moves between FAST , SLOW
, and STOP positions.
The throttle control will shut off the engine
when it is moved to the STOP position.
Choke Control
The choke control is used to choke the
carburetor and assist in starting the engine.
The choke control slides between the CHOKE
CLOSED and CHOKE OPEN positions.
Choke Control
Fuel Shut-Off Valve
Throttle Control

MINI TRACKED DUMPER
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GB
Operation
No oil in the engine originally, but
a bottle of engine oil is in scope
of delivery. Don’t start the engine
before adding oil.
DO NOT OVERFILL. Check engine
oil level daily and add as needed.
Gasoline is highly flammable and
explosive. You can be burned or
seriously injured when handling fuel.
Use extreme care when handling
gasoline.
Fill the fuel tank outdoors, never
indoors. Gasoline vapors can ignite
if they collect inside an enclosure.
Explosion can result.
IMPORTANT: DO NOT OVERFILL!
This equipment and/or its engine
may include evaporative emissions
control system components,
required to meet EPA and/
or CARB regulations, that will
only function properly when the
fuel tank has been filled to the
recommended level. Overfilling
may cause permanent damage
to evaporative emissions control
system components. Filling to
the recommended level ensures
a vapor gap required to allow for
fuel expansion. Pay close attention
while filling the fuel tank to ensure
that the recommended fuel level
inside the tank is not exceeded. Use
a portable gasoline container with
an appropriately sized dispensing
spout when filling the tank. Do not
use a funnel or other device that
obstructs the view of the tank filling
process.
Never use choke to stop engine.
Clutch Control Lever
Squeeze the control lever, clutch engaged.
Release the lever, clutch disengaged.
Make sure the power trackbarrow is on a
flat, level surface.
Open the fuel shut-off valve.
Move the engine switch to the ON position.
Using a funnel, add oil up to the FULL mark
on the dipstick. (See engine manual for oil
capacity, oil recommendation, and location
of fill cap.) Reinstall the fuel cap and tighten. Always
clean up spilled fuel.
Remove the oil fill cap/dipstick to add oil.
1.
2.
1.
3.
3.
2.
Add Oil To Engine
Add Gasoline To Engine
CLOSEDOPEN
Starting Engine
ONOFF
ONOFF
The engine must be off and allowed to cool
at least two minutes before adding fuel.
Remove the fuel filler cap and fill the tank.
(See engine manual for fuel capacity, fuel
recommendation, and location of fuel cap.)
1.
2.

MINI TRACKED DUMPER 15
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Rapid retraction of the starter cord
(kickback) will pull your handand arm
toward the engine faster than you
can let go. Broken bones, fractures,
bruises, or sprains could result.
SLOWFAST
OPENCLOSED
Operating
After the engine warms up, move the throttle
lever to accelerate engine speed.
Engage the required gear and slowly squeeze
the clutch control lever. If the gear does not
engage immediately, slowly release the clutch
lever and try again. In this way the power
trackbarrow will start moving.
The power trackbarrow has the steering levers
on the handlebars, which makes steering
very easy. To turn right or left, simply pull the
corresponding right or left steering lever.
The sensitivity of the steering increases in
proportion to the speed of the machine and
the load. With an empty machine, a light
pressure on the lever is all that is needed to
turn. When the machine is fully loaded, more
pressure is required.
The power trackbarrow has a maximum
capacity of 660 LBS. However, it is advisable
to assess the load and adjust it according to
the ground on which the machine will be used.
It is therefore advisable to cover such
stretches using low gear and taking extra care.
In such situations, the machine should be kept
in low gear for the whole stretch.
Avoid sharp turns and frequent changes of
direction while driving on rough, hard terrains
full of sharp, uneven points with a high degree
of friction.
Even though the unit has rubber tracks,
remember to be careful when working in
adverse weather conditions (ice, heavy rain
and snow) or on types of ground that could
make the power trackbarrow unstable.
Please note that as this is a tracked vehicle, it is
subject to a considerable pitching movement
when passing over bumps, holes and steps.
When the clutch control lever is released, the
machine will stop and brake automatically.
If the machine is stopped on a steep slope, a
wedge should be placed against one of the
tracks.
Idle Speed
Set the throttle control lever to the SLOW
position to reduce stress on the engine when
work is not being performed. Lowering the
engine speed will help extend the life of the
engine, as well as conserve fuel and reduce
noise level.
STOP ENGINE
To stop the engine in an emergency, simply turn
the engine switch to the OFF position. Under
normal conditions, use the following procedure:
Move the choke lever to the CLOSED
position.
If the engine is hot, closing the choke is not
necessary.
Move the throttle lever slightly to the FAST
speed.
Pull the recoil starter until the engine starts.
Return the recoil to the home position after
each pull. Repeat the steps as needed. Once
engine has started, set the throttle to the
FAST position before you operate the unit.
Move the throttle lever to the SLOW ( )
position.
Let the engine idle for one or two minutes.
Turn the engine switch to the OFF position.
Turn the fuel valve lever to the OFF ( )
position.
3.
4.
5.
1.
2.
3.
4.
SLOWFAST
OPENCLOSED

MINI TRACKED DUMPER
16
GB
MAINTENANCE
Never use a “pressure washer” to
clean your unit. Water can penetrate
tight areas of the machine and its
transmission case and cause damage
to spindles, gears, bearings, or the
engine. The use of pressure washers
will result in shortened life and
reduce serviceability.
Sudden stopping at a high
speed under a heavy load is not
recommended. Engine damage may
result.
Do not move the choke control to
CLOSE to stop the engine. Backfire
or engine damage may occur.
1.
1.
1.
2.
2.
3.
3.
4.
5.
Adjusting Clutch
When the clutch begins to show wear, the
handle reach will become wider, making it
more difficult to reach. Follow these steps
to return the clutch lever back to its original
position.
Maintaining your mini tracked dumper will
ensure long life to the machine and its
components.
Preventive Maintenance
Jam Nut
Adjustment Nut
Adjustment Nut
Jam Nut
Jam Nut
1
2 3
Adjusting Steering
If steering becomes difficult to engage follow
these steps to adjust the cable tension.
Turn off the engine and disengage all
command levers. The engine must be cool.
Keep the engine’s throttle lever in its SLOW
position and remove the spark plug wire
from the spark plug and secure.
Inspect the general condition of the power
trackbarrow. Check for loose screws,
misalignment or binding of moving parts,
cracked or broken parts, and any other
condition that may affect its safe operation.
Use a soft brush, vacuum or compressed
air to remove all contaminants from the
machine. Then use high quality light oil to
lubricate all moving parts.
Check the spark plug wire regularly for
signs of wear, and replace when needed.
Loosen the jam nut by turning it counter
clockwise with 10mm wrench.
Tighten or loosen the cable by turning the
cable adjustment nut clockwise or counter
clockwise with 10mm wrench until you
have reached your required tightness.
Once tightness is set, return the jam nut
against the handle to hold the cable in
place.
Loosen the jam nut by turning it counter
clockwise with 10mm wrench.
2.
3.
Tighten or loosen the cable by turning the
cable adjustment nut clockwise or counter
clockwise with 10mm wrench until you
have reached your required tightness.
Once tightness is set, return the jam nut
against the handle to hold the cable in place.

MINI TRACKED DUMPER 17
GB
2.
1.
3.
Loosen the jam nut by turning it counter
clockwise with 12mm wrench.
Tighten or loosen the cable by turning the
cable adjustment nut clockwise or counter
clockwise with 10mm wrench until you
have reached your required tightness.
Once tightness is set, return the jam nut
against the handle to hold the cable in place.
1
Jam Nut
Lock Nut
2 3
Jam Nut
Adjustment Nut
Adjustment Nut
Jam Nut
1
Jam Nut
Jam Nut
Lock Nut
Lock Nut
2
Adjustment Nut
3
Jam Nut
Adjustment Nut
Lock Nut
If the above adjustment does not create
enough cable tension, follow the steps below:
Replacing Drive Belt
Remove the belt covers as show.
Loosen the two bolts M8X25 and one bolt
5/16X30 that fix the two belt blockers, no
need to remove them. Pull out the belt.
You may need to loosen the belt
guide bracket and slide back before
removing belt.
M8×20 (×4) Belt Cover
M6×20
Belt Cover for Gearbox Pulley
Drive Belt
Gearbox Pulley
M8 × 25
M8 × 25
5/16 × 30
Lubrication
General Lubrication
Lightly lubricate all moving parts of the
machine at end of the season or every 25
operating hours.

MINI TRACKED DUMPER
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GB
2.
2.
4.
3.
5.
3.
1.
1.
Tightening Tracks
With use, tracks tend to loosen. When
operating with loose tracks, they tend to slip
over the driving wheel causing it to jump its
housing, thus damaging wear to the housing.
To check track tightness, proceed as follows.
If the distance is greater, proceed as follows.
Use the tipping handle to tip the hopper
and set it on blocks or supports rated for
the weight of the box.
Loosen locknut A.
Tighten bolt B until the correct tightness is
restored.
Secure bolt B by tightening locknut A
thoroughly.
Return the hopper to its original position.
Measure the track midline vs. the horizontal
line. The reading must not be more than
10cm~15cm.
Set the machine on a flat surface with
compact ground, or on asphalt or pavement.
Lift the machine and set it on blocks or
supports rated for the weight of the machine
so that the tracks are approximately 4” off
the ground.
Oil Filler
Oil Outlet
10cm ~ 15cm
Adjusting Bolt
A
B
A
B
Jam Nut
Gearbox Lubrication
The gearbox is pre-lubricated and sealed at the
factory. Unless there is evidence of leakage or
service has been performed on the gearbox, no
additional lubricate should be required until 50
hours use.
After first 50 hours use, change all the gear oil.
Capacity is 1.5L.
For future use, check the oil level after every
50 hours of use. If you remove the oil level plug
and no oil flows out, please add oil and then
screw the oil level plug.
Gear oil GL-5 or GL-6, SAE80W-90 is
recommended. Do not use synthetic oil.
When replacing gear oil, the engine must be
stopped and still warm. Unscrew the filter cap
and the drain plug. When oil is drained, replace
the drain plug, fill up with fresh oil, and then
replace the filter cap.

MINI TRACKED DUMPER 19
GB
Do not over-tighten your track.
The adjustment of the track and
the brakes are linked. The braking
power will lessen the more the track
is tightened.
If the adjustment bolt has no more
adjustment left, the tracks may have
to be replaced.
4. Remove the two M10 nuts and washers from
the side of track protection guard and take
off the track protection guard.
5. Loosen the adjusting bolts and pull the
steering wheel axle toward the engine, then
track will be loosen.
Replacing Tracks
Check the condition of the tracks periodically.
If any track is cracked or frayed, it should be
replaced as soon as convenient.
1. Lift up the hopper and insert a support rod
for safety purposes.
2. Lift the machine and set it on blocks or
supports rated for the weight of the machine
so that the tracks are approximately 10 cm
off the ground.
Support Object
Support Rod
Danger Area
3. Remove the three M8×16 bolts and washers
that fix the track protection guard.
M8 ×16 (×3)
Nut M10 (×2)
Track Protection Guard
Steering Wheel Axle
Steering Wheel
Steering Wheel
Steering Wheel Axle Adjusting Bolt

MINI TRACKED DUMPER
20
GB
Inspect for any loose or damaged parts.
Repair or replace damaged parts and
tighten loose screws, nuts or bolts.
Store your unit on flat ground in a clean,
dry building that has good ventilation.
STORAGE
If the mini tracked dumper will not be used for
a period longer than 30 days, follow the steps
below to prepare your unit for storage.
Drain the fuel tank completely. Stored fuel
containing ethanol or MTBE can start to go
stale in 30 days. Stale fuel has high gum
content and can clog the carburetor and
restrict fuel flow.
Start the engine and allow it to run until
it stops. This ensures no fuel is left in the
carburetor. Run the engine until it stops.
This helps prevent gum deposits from
forming inside the carburetor and possible
engine damage.
While the engine is still warm, drain the oil
from the engine. Refill with fresh oil of the
grade recommended in the Engine Manual.
Use clean cloths to clean off the outside of
the machine and to keep the air vents free
of obstructions.
1.
2.
3.
4.
6.
5.
Do not use strong detergents or
petroleum based cleaners when
cleaning plastic parts. Chemicals
can damage plastics.
Do not store the machine with fuel
in a non-ventilated area where fuel
fumes may reach flame, sparks,
pilot lights or any ignition sources.
6. Remove the M10×60 bolt, washers and nut
from the driving wheel.
7. Pull out the whole track with driving wheel.
ENGINE MAINTENANCE
Refer to the Engine Manual included in
your unit for the information on engine
maintenance. Your engine manual provides
detailed information and a maintenance
schedule for performing the tasks.
When removing or installing the
tracks, be careful not to get your
fingers caught between the track
and pulley.
M10 ×60 (×1)
Driving Wheel