CS-iTEC S 505 Manual

English
Instruction and operation manual
S 505
Dew point meter (portable)

Dear Customer,
thank you for choosing our product.
The operating instructions must be read in full and carefully observed
before starting up the device. The manufacturer cannot be held liable
for any damage which occurs as a result of non-observance or non-
compliance with this manual.
Should the device be tampered with in any manner other than a
procedure which is described and specified in the manual, the warranty
is cancelled and the manufacturer is exempt from liability.
The device is destined exclusively for the described application.
CS-iT C offers no guarantee for the suitability for any other purpose.
CS-iT C is also not liable for consequential damage resulting from the
delivery, capability or use of this device.
2 S 505

Table of contents
1. Safety instructions.......................................................................4
2. Application.................................................................................7
3. Features.....................................................................................7
4. Technical Data............................................................................8
4.1 General.................................................................................8
4.2 lectrical Data........................................................................8
4.3 Accuracy ..............................................................................9
5. Dimensional drawing..................................................................10
6. Installation ..............................................................................10
6.1 Installation Procedure ...........................................................11
6.2 lectrical connection ............................................................14
7. Operation ................................................................................14
7.1 Buttons and connectors.........................................................14
7.2 Symbols on screen................................................................15
7.3 Main screen ........................................................................16
7.4 Basic operation ....................................................................16
7.5 Data logger..........................................................................17
7.6 File menu ...........................................................................18
7.7 Print menu ..........................................................................18
7.8 Bluetooth menu ...................................................................18
8. Application software ..................................................................19
8.1 S4M-S.................................................................................19
8.2 S4C-Handheld......................................................................19
9. Optional extra accessories..........................................................20
9.1 Portable bluetooth printer HDT 312.........................................20
9.2 Parking measuring chamber by-pass type................................21
9.3 SD card 4G..........................................................................22
10. Calibration..............................................................................22
10.1 Dew point calibration...........................................................22
10.2 Pressure calibration ............................................................23
11. Maintenance............................................................................24
12. Disposal or waste.....................................................................24
13. Warranty................................................................................24
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1. Safety instructions
1. Safety instructions
Please chec if this instruction manual accords to the
product type.
Please observe all notes and instructions indicated in this
manual. It contains essential information which have to be
observed before and during installation, operation and
maintenance. Therefore this instruction manual has to be read carefully
by the technician as well as by the responsible user / qualified
personnel.
This instruction manual has to be available at the operation site of the
dew point meter at any time. In case of any obscurities or questions,
regarding this manual or the product, please contact the manufacturer.
WARNING!
Compressed air!
Any contact with quic ly escaping air or bursting
parts of the compressed air system can lead to
serious injuries or even death!
•Only use pressure tight installation material.
•Avoid that persons get hit escaping air or bursting parts of the
instrument.
•The system must be pressureless during maintenance work.
WARNING!
Voltage used for supply!
Any contact with energized parts of the product, may
lead to a electrical shoc which can lead to serious
injuries or even death!
•Consider all regulations for electrical installations.
•The system must be disconnected from any power supply during
maintenance work.
•Any electrical work on the system is only allowed by authorized
qualified personal.
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1. Safety instructions
WARNING!
Permitted operating parameters!
Observe the permitted operating parameters, any
operation exceeding this parameters can lead to
malfunctions and may lead to damage on the
instrument or the system.
•Do not exceed the permitted operating parameters.
•Make sure the product is operated in its permitted limitations.
•Do not exceed or undercut the permitted storage and operation
temperature and pressure.
•The product should be maintained and calibrated frequently, at
least annually.
General safety instructions
•It is not allowed to use the product in explosive areas.
•Please observe the national regulations before/during installation
and operation.
Remar s
•It is not allowed to disassemble the product.
•Always use spanner to mount the product properly.
ATTENTION!
Measurement values can be affected by malfunction!
The product must be installed properly and
frequently maintained, otherwise it may lead to
wrong measurement values, which can lead to
wrong results.
Storage and transportation
•Make sure that the transportation temperature of the dew point
meter is between -30°C... 70°C.
•For transportation it is recommended to use the packaging which
comes with the sensor.
•Please make sure that the storage temperature of the sensor is
between -40°C... 65°C.
•Avoid direct UV and solar radiation during storage.
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1. Safety instructions
•For the storage the humidity has to be <90%, no condensation.
6 S 505

2. Application
2. Application
The S 505 is a dew point meter which is designed to monitor the dew
point in industrial application within the permissible operating
parameters. These parameters can be found in the technical data
section.
The S 505 can measure and display the following values:
•Dew point of the compressed air or gas.
•Temperature of the compressed air or gas.
•Pressure of the compressed air or gas.
The default factory settings are: dew point in °Ctd. temperature in °C,
and pressure in bar.
The S 505 dew point meter is not developed to be used in explosive
areas. For the use in explosive areas please contact the manufacturer.
The S 505 dew point meter is mainly used in compressed air systems in
industrial environment.
3. Features
•Measures dew point, temperature and pressure.
•3 sensor solution available:
◦Sensor A: -100°Ctd ... -30°Ctd for trace moisture applications
◦Sensor B: -50°Ctd ... 50°Ctd for standard applications.
◦Sensor A+B: covering the full range of dew point measurement.
•Fast response time.
•Modern colour touch screen interface.
•Data logger, USB interface, bluetooth connection to portable
printer.
•Measuring / parking chamber for fast sensor response.
•Application software included.
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4. Technical Data
4. Technical Data
4.1 General
Parameters Standard unit dew point: °Ctd
Standard unit temperature: °C
other units: °F, K
Standard unit humidity: %
Standard unit pressure: bar
Principle of measurement Capacitive method, Oscillating crystal
Sensor Sensor A: QCM technology
Sensor B: polymer
Measuring medium Non-corrosive gases
Measuring range Sensor A: -100°Ctd ... -30°Ctd
Sensor B: -50°Ctd ... 50°Ctd
Pressure: -0.1... 1.5 MPa
Temperature: -30°C... 50°C
Operating temperature 0°C... 50°C
Operating pressure -0.1... 1.6 MPa
Humidity of the meas.
medium
< 90%, no condensation
Casing material PC + ABS
Charging time 7 h (if switched on), 4 h (if switched off)
Protection class IP65
Dimensions See dimensional drawing on the next page
Display 2.8” colour graphic display
Weight 0.7 kg (with measuring chamber), 0.45 kg
(without measuring chamber)
4.2 Electrical Data
Power supply USB charger: 5 V, 2 A
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4. Technical Data
4.3 Accuracy
Accuracy Dew point: ± 2°Ctd @ -50°C
Temperature:± 0.3°C
Pressure:± 0.005 MPa
Repeatability ± 0.5°C
Stated accuracy at Ambient process temperature of 23°C ± 3°C
and ambient humidity of < 90%, no
condensation
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5. Dimensional dra ing
5. Dimensional drawing
6. Installation
Please make sure that all components listed below are included in your
package.
Qty Description Item No.
1Handheld meter with data logger and S4M-S
software P560 0505
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6. Installation
1Sensor unit with ordered option
(sensor unit A or sensor unit B or sensor unit A+B)
S699 0502 /
S699 0503
1 Parking / Measuring chamber A699 3500
1 Teflon hose with quick connector A554 0003
1 USB charger with USB cable A554 0018
1 Transport case A554 0019
1 Calibration certificate No P/N
1 Instruction manual No P/N
6.1 Installation Procedure
The following steps explain the procedure of an appropriate installation.
1. Define the proper sensor module
which is used for the
measurement. This depends on the
expected measurement value.
•Use the sensor module A for
expected dew point below
-50 °Ctd.
•Use the sensor module B for
expected dew point above
-50°Ctd.
2. To change the sensor modules
just open the 2 screws at the back
of the instrument
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6. Installation
3. pull the sensor module out. It is
recommended to place the
protection cap onto the unused
sensor module for storage.
Remar
The parking measuring chamber is mounted permanently on the sensor
head to keep the sensor try. For measuring the handle on the chamber
has to be turned into measuring position.
After finishing the measurement, please return to the park position.
Measuring position Parking position
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6. Installation
WARNING!
Do not remove or touch the sinter cap !
The sinter cap protects the sensor element from dust
and particles. Wrong handling may effect or even
destroy the sensitive sensor element!
4. Connect the teflon hose with the
measuring chamber. The hose is
connected to the 6 mm connector
at the chamber.
5. Connect the tip of the teflon
hose with a quick connector. The
teflon hose with quick connector is
used to connect the measuring
chamber to the process.
Remar
•Please ensure that the teflon hose remains dry and clean. Wet and
contaminated hoses can effect the measurement and should be
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6. Installation
exchanged.
6.2 Electrical connection
Please recharge the dew point meter if the battery is empty. For this use
the charger which is included in your delivered package.
7. Operation
7.1 Buttons and connectors
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7. Operation
7.2 Symbols on screen
The symbol shows the battery status in % of available
energy.
The calibration is experted. It is recommended to re-
calibrate the sensor unit. For this pleas contact the
manufacturer.
General error indication. Please note down the error
code and contact the manufacturer.
Bluetooth is active and ready to connect.
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7. Operation
USB connection is established.
A connection to the printer is established.
The data logger is active.
The SD card is inserted
7.3 Main screen
7.4 Basic operation
The operation is easy and similar. Please try the functions through the
touch screen and experience the features of this production.
On the left side of the screen the menu is shown. It includes the follow
menu items:
16 S 505

7. Operation
•Settings
•Logger
•Files
•Print
•Bluetooth
•Calibration
•Service
7.5 Data logger
Description of the function:
Start / Stop Start and stop of the logger.
Sample rate Set the time interval the samples will be recorded. For
example 10 sec: The logger will record the measured
values every 10 seconds.
Average For long sampling rates, the user can choose to record
the average value instead of the present value.
Logger status Status information about the logger.
Tester name User input for additional information about the person
performing the measurement.
Location A location description can either be selected from a list or
entered.
Company
name
Company name and address that should appear on print
(usually the customer).
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7. Operation
Tester name, location and company names can be entered or modified
by selecting one entry and keep it pressed for 2 seconds. A window will
pop-up where you can choose between edit, new, delete and chancel.
The S 505 has two different logger functions. One is the continues
logging with sampling rate and the other one is a single value logging,
where the user just stores the current values on the screen in a file. For
this purpose the “Save” button on the main screen has to be used.
7.6 File menu
The file menu is used to view all recorded data. We distinguish between
two data files:
•Single record data file ( can be printed with HDT 312).
•Multiple record data file (can be analysed with CSM-s).
7.7 Print menu
The print menu looks very much the same as the file menu but it will
list only single recording files. Only this files can be printed with the
wireless printer.
7.8 Bluetooth menu
The BT menu is used to establish the connection with the portable
printer or the PC. In order to establish a connection The S 505 and the
printer need to be paired.
1. Switch on the portable printer and check the small screen on the
printer.
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7. Operation
2. If a symbol that looks like a lock is shown, it indicates that this
printer has been paired already with another device.
3. Remove the lock by pressing the setting button on the printer until
“BT clear binding” is shown.
4. Press the “paper feed” button.
5. Now select on S 505 the menu “Bluetooth” and tick “Connect to
printer”.
6. After a few seconds the spinning wheels on the screen should
disappear and the printer symbol should be shown at the top of
the screen.
8. Application software
The S 505 can be used in combination with S4M-S data acquisition and
monitoring software. The following software is available as download
from the web page of the manufacturer.
8.1 S4M-S
After download and installation the S 505 connect via USB to the
computer. Do following settings in S4M-S:
•Select “Online” to show current measurement values.
•Select “Download Data” to download recorded data from S 505 to
PC.
•Select “File List” to open a data file for analysing.
•Follow the instructions in Help File for more details.
Remar
The S4M-S requires a registration through the purchase of a serial
number, which is not included in the set.
8.2 S4C-Handheld
Configuration software for the S 505. Through this software user data,
which can be assigned to data logging files, can be managed. Following
data can be managed and downloaded to the S 505 and finally printed
on the portable printer:
•Location names and descriptions.
•Tester name: Identification who performed the measurment.
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8. Application soft are
•Customer name and address.
•Service company name and address.
•Service company logo.
•Firmware update in S 505: please download the latest firmware
from our web page.
Remar
The full set of software is included on the SD card of S 505; S4M-S,
S4C-Handheld, instruction manual S 505 as pdf.
9. Optional extra accessories
9.1 Portable bluetooth printer HDT 312
With the optional bluetooth printer it is possible to create a printout
showing the measured values, location and date / time. It is also
possible to order the paper roll for the printer additional (contains 3
rolls).
Principle : Thermal Charging
time
: 2.5 h
Printing
speed
: 60 mm/s Stand by
time
: 120 h
Density : 203 dpi Charger : 12 VDC / 1 A
Width : 58 mm paper roll,
48mm print area
Transmission
Distance BT
: 5 m
20 S 505