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  9. CSI Controls Fusion Single Phase Simplex User manual

CSI Controls Fusion Single Phase Simplex User manual

Fusion™
Single Phase Simplex
This control panel must be installed and serviced by a licensed electrician in
accordance with the National Electric Code NFPA-70, state and local electrical codes.
UL Type 4X enclosures are for indoor or outdoor use.
Warranty void if panel is modied.
1
For information regarding operation,
available options, or servicing
questions, please call CSI Controls
Technical Support.
CSI Controls oers a ve-year limited warranty.
For complete terms and conditions, please visit www.csicontrols.com.
Products returned must be cleaned, sanitized, or decontaminated as necessary
prior to shipment to ensure that employees will not be exposed to health
hazards in handling said material. All applicable laws and regulations shall apply.
?
Installation and Operation Manual
CSI Controls
®
Single Phase Simplex
Installation and Operation Manual
and serviced by a licensed electrician
in accordance with the National Electric Code NFPA-70,state and local electrical codes.
UL Type4X enclosures are for indoor or outdoor use.
Technical support,
service questions:
(1-800-746-6287)
Monday - Friday
7:00 AM to 6:00 PM CST
CSI Controls offers a five-year limited warranty.
For complete terms and conditions, please visit www.csicontrols.com.
x3
Control panel may be
ordered with or
without these items.
This control panel must be installed
Fusion
™
STARTSTART
Parts Included
Manufactured by: CSI Controls
START START
1005136
x3
Control panel may be
ordered with or
without these items.
Technical Support: +1-800-746-6287
[email protected]
www.csicontrols.com
Technical Support Hours: Monday-Friday, 7:00 AM to 6:00 PM Central Time
PN 1077147A 09/23
©2023 SJE, Inc. All Rights Reserved.
CSI CONTROLS is a trademark of SJE, Inc
(Images May vary with options ordered).
Installing the Float Switches
The Fusion™ Single Phase Simplex control panel operates with 3
oat switches to activate pump STOP, pump START, and high-
level ALARM functions.
Mounting the Control Panel
1 2
3
CAUTION!
NOTE
Ensure all power is turned OFF
before installing oats in tank.
Failure to do so could result in
serious or fatal shock.
Label each oat and cord
end with the provided pairs
of STOP, START and ALARM
stickers.
If the distance to the control panel exceeds the length of
the oat switch cords or the pump power cord, splicing
in a liquid-tight junction box will be required. For outdoor
or wet installation, we recommend a CSI Controls UL
Type 4X junction box.
2
Make sure hose clamp
band does not interfere
with oat operation.
Do not install cord under
hose clamp.
Tighten
the
clamp.
Hose clamp is 18-8
stainless steel.
3.5”
(9cm)
If the oats are not properly mounted and connected in the correct
order, the pumps will not function properly.
Floats require free range of motion.
They must not touch each other or any equipment in the pump chamber.
START START
RED. OFF
RED. OFF
1005136
STOP
STOP
Lag/Alarm
Stop
Stop Stop
Lag/Alarm
Lead
Lead
Lag/Alarm
Operating
range
Start
Start
Alarm
Alarm
Alarm
Start
Simplex
Pipe Clamp Mounting
Operation
Fusion™ Single Phase Simplex control panel operates with
oat switches. When all oats are in the open or OFF
position, the panel is inactive. As the liquid level rises and
closes the STOP oat, the panel remains inactive until the
START oat closes. At this point the pump will turn ON
(if the Hand-O-Auto switch is in the AUTO mode and the
power is ON). The pump will remain ON until both the STOP
and START oats return to their OFF positions.
If the liquid level rises to reach the ALARM oat, the alarm
will be activated.
Alarm System (Beacon Light and Horn)
When an alarm condition occurs, the ashing red light and
horn will be activated.
If the TEST/SILENCE switch is toggled when alarm is
present, it will silence the horn until the alarm condition is
reset. If the alarm is not present, the TEST/SILENCE toggle
will activate the alarm until the toggle is released.
Hand-O-Auto (HOA) Switch (Not pictured)
The HOA 3-way switch controls pump functions.
In HAND mode, the pump will turn ON.
OFF turns the pump OFF.
In AUTO mode, commands from the oat switches
turn pump ON and OFF.
Circuit Breakers
Circuit breakers provide pump and control/alarm
disconnecnt and branch circuit protection.
Motor Contactor
Motor contactor controls pump by switching electrical lines.
Wiring the Control Panel
1Determine conduit entrance locations on control panel as shown.
Check local codes and schematic inside the panel for the number
of power circuits required.
Be sure the pump power voltage and phase are the same as the
pump motor being installed.
2Connect the following wires to the proper terminal positions:
• incoming power
• pump
• oat switches
See schematic inside control panel for details.
CAUTION!
Technical support,
service questions:
+1-800-746-6287
[email protected]
Monday - Friday
7:00 AM to 6:00 PM Central Time
?
3Verify correct operation of control panel after installation is
complete.
3
Type 4X conduit must be used to maintain a Type 4X rating of
the control panel.
You must use conduit sealant to prevent
moisture or gases from entering the panel.
CAUTION!
Typical Layout (May vary with options ordered).
4
Technical Support: +1-800-746-6287
[email protected]
www.csicontrols.com
Technical Support Hours: Monday - Friday, 7 A.M. to 6 PM Central Time
Notes

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