CSI Controls Fusion User manual

This control panel must be installed and serviced by a licensed electrician in
accordance with the National Electric Code NFPA-70, state and local electrical codes.
UL Type 4X enclosures are for indoor or outdoor use.
Warranty void if panel is modified.
1
For information regarding operation,
available options, or servicing
questions, please call CSI Controls
Technical Support.
CSI Controls oers a five-year limited warranty.
For complete terms and conditions, please visit www.csicontrols.com.
Products returned must be cleaned, sanitized, or decontaminated as necessary
prior to shipment to ensure that employees will not be exposed to health
hazards in handling said material. All applicable laws and regulations shall apply.
?
Installation and Operation Manual
CSI Controls
®
Three Phase Duplex
Installation and Operation Manual
and serviced by a licensed electrician
in accordance with the National Electric Code NFPA-70,state and local electrical codes.
UL Type4X enclosures are for indoor or outdoor use.
Technical support,
service questions:
(1-800-746-6287)
Monday - Friday
7:00 AM to 6:00 PM CST
CSI Controls offers a five-year limited warranty.
For complete terms and conditions, please visit www.csicontrols.com.
x3
or
x4
Control panel may be
ordered with or
without these items.
This control panel must be installed
CSI Controls
®
®
®
Fusion
™
Parts Included
Manufactured by: CSI Controls
x3
or
x4
Control panel may be
ordered with or
without these items.
Technical Support: [phone]
[email protected]
www.csicontrols.com
Technical Support Hours: Monday-Friday, 7:00 AM to 6:00 PM Central Time
PN 1074871 11/22
©2022 SJE, Inc. All Rights Reserved.
CSI CONTROLS is a trademark of SJE, Inc
in accordance with the National Electric
U
L
T
echnical support,
Technical support,
T
service questions:
(1-800-746-6287)
Monday - Friday
7:00
AM to 6:00 PM CST
This control panel must be installed
CSI Controls
Fusion™
Three Phase Duplex

Installing the Float Switches
The Fusion™ Three Phase Duplex control panel operates with 3 or
4 oat switches to activate pump STOP, LEAD pump START, LAG
pump START and high-level ALARM functions.
Mounting the Control Panel
1 2
3
CAUTION!
NOTE
Ensure all power is turned OFF
before installing oats in tank.
Failure to do so could result in
serious or fatal shock.
Label each oat and cord end
with the provided pairs of
STOP, LEAD, LAG, and ALARM
stickers.
If the distance to the control panel exceeds the length of
the oat switch cords or the pump power cord, splicing
in a liquid-tight junction box will be required. For outdoor
or wet installation, we recommend a CSI Controls UL
Type 4X junction box.
2
Lag Lag Lag
Alarm
Stop
Stop Stop
Alarm
Lead
Lead
Lead
Alarm
Operating
range
Make sure hose clamp
band does not interfere
with oat operation.
Do not install cord under
hose clamp.
Tighten
the
clamp.
Hose clamp is 18-8
stainless steel.
3.5”
(9cm)
If the oats are not properly mounted and connected in the correct
order, the pumps will not function properly.
Floats require free range of motion.
They must not touch each other or any equipment in the pump chamber.
LEAD LEAD
STOP
STOP
Lag/Alarm
Stop
Stop Stop
Lag/Alarm
Lead
Lead
Lead
Lag/Alarm
Operating
range
Start
Start
Lag/Alarm
Lag/Alarm
Lag/Alarm
Lag/Alarm
Stop
Stop Stop
Lag/Alarm
Lead
Lead
Lead
Lag/Alarm
Operating
range
Start
3 Float Operation 4 Float Operation
Pipe Clamp Mounting Pipe Clamp Mounting

Operation
Fusion™ Three Phase Duplex control panel operates with
oat switches. When all oats are in the open or OFF
position, the panel is inactive. As the liquid level rises and
closes the STOP oat, the panel remains inactive until the
LEAD oat closes. At this point the LEAD pump will turn
ON (if the Hand-O-Auto switch is in the AUTO mode and
the power is ON). The pump will remain ON until both the
STOP and LEAD oats return to their OFF positions. If the
liquid level rises beyond both the STOP and LEAD oats to
reach the LAG oat, the lag pump will turn ON (if the Hand-
O-Auto switch is in the AUTO mode and the power is ON).
Both pumps will remain ON until the STOP, LEAD, and LAG
oats return to their OFF positions.
If the liquid level rises to reach the ALARM oat, the alarm
will be activated.
Alarm System (Indicator Light and Horn)
When an alarm condition occurs, the red light and horn will
be activated.
If the TEST/SILENCE button is pressed when alarm is
present, it will silence the horn until the alarm condition is
reset. If the alarm is not present, the TEST/SILENCE button
will activate the alarm until the button is released.
Hand-Off-Auto (HOA) Switches (Not pictured)
The HOA 3-way switches control pump functions.
In HAND mode, the pump will turn ON.
OFF turns the pump OFF.
In AUTO mode, commands from the oat switches
turn each pump ON and OFF.
Motor Protective Switches
Each pump circuit has motor protective switches that
provides pump disconnect, overload, and branch circuit
protection. Adjust overload to pump FLA.
Transformer
The transformer converts incoming three phase power to
120V to be used for control and alarm.
Motor Contactors
Motor contactors control pumps by switching electrical lines.
Wiring the Control Panel
1Determine conduit entrance locations on control panel as shown.
Check local codes and schematic inside the panel for the number
of power circuits required.
Be sure the pump power voltage and phase are the same as the
pump motor being installed.
2Connect the following wires to the proper terminal positions:
• incoming power
• pump 1 and 2
• oat switches
See schematic inside control panel for details.
CAUTION!
Technical support,
service questions:
[phone]
[email protected]
Monday - Friday
7:00 AM to 6:00 PM Central Time
?
3Verify correct operation of control panel after installation is
complete.
3
Type 4X conduit must be used to maintain a Type 4X rating of
the control panel.
HAND OFF AUTO
HAND OFF AUTO
HAND OFF AUTO
You must use conduit sealant to prevent
moisture or gases from entering the panel.
CAUTION!
Typical Layout (May vary with options ordered).

4
Technical Support: [phone]
[email protected]
www.csicontrols.com
Technical Support Hours: Monday - Friday, 7 A.M. to 6 PM Central Time
DPC-4F DUPLEX PUMP CONTROL
FOUR FLOAT CONTROLLER
HIGH LOW HORN/
BACKUP
P1 P2
L1 L2/N IN COM
TEST/
SILENCE/
RESET
120-240VAC
PUMP 1 PUMP 2 BACKUP ACTIVE
WHEN FLASHING
A LT
1-2 2-1
MODE
FLOAT 3 FLOAT 4
FLOAT 2FLOAT 1
sec
30
40
50
60
20
10
0
x 10 for
Mode 1
Pump 1
and
Pump 2
Run LEDs
Lead/Lag
Selector
Switch
Controller
Mode
Selector
Float
Terminals
Float Status LEDs
LAG Pump Delay Timer
Power On LED
MODE 4: Four Float Duplex Operation
Basic Operation:
Lead Pump turns on when Float 2 closes. Lag pump turns on when Float 3 closes. Pumps turn o when Float 1 opens.
Timer Dial: Controls lag pump delay time (0-60 seconds).
Float Out-of-Sequence: If a oat closes or opens in the incorrect sequence, the alarm will activate. The Out-of-Sequence fault will
clear if the failed oat returns to the correct position.