CTD MEGA 200L HP 140 BAR V5 User manual

USER MANUAL
CLEANER
HIGH PRESSURE
Version 5

2

3
Summary
Pages
PERFORMANCES :
• Performances 5
INTRODUCTION :
• Presentation of the Group 200 Liters 7
HYDRAULIC DRAWING :
• Hydraulic drawing 9
OPERATION and MAINTENANCE :
1. Security instructions 11
2. Checks before startup "
3. Operation "
3.1 Operation in HP "
3.2 Operation in LP 12
3.3 With optional pressure regulator "
3.4 Priming process of the pump "
4. Drain "
5. Frost protection "
• Maintenance 13
• Incidents of operation 14 à 15
ANNEXES :
• Exploded view of the group 17
• Spare parts 18
• Electric diagram 19
• Certificate of conformity 20
• Significance of safety adhesives 21

4
PERFORMANCES

5
Performances
Performances Values
Flow : 9 L / min
Pressure : 140 Bars
Power : 40A
Tank capacity : 200 L
Energy : 72 V
Tare weight : 110 Kg

6
200L GROUP
PRESENTATION

7
200L Group presentation
Electrical box
Roller15m
HP Ø8
Motorpump
HP 140 bars
Aluminium
tank
200L
HP lance with flat jet
nozzle
Suction
drain valve
(with filter)
Drain
Lance

8
HYDRAULIC
DRAWING

9
Hydraulic drawing
Visa
N°identification :
Ensemble :
Désignation :
Parc d'entreprises Visionis
01090 - G EREINS
Tel: [phone]
info@ctd- pulv erisation.com
Matière :
Date
Par : Création : Ech.: 1:1Format : A4
Note de révision
Traitement :
Quantité :
Indice
29/06/12 1/1
CD
Hydraulic drawing
Group 200 L HP
E391102017
PM
TANK 200L
F
Drain
V1
Rp
Pr
M : Motor
P : Pump
V1 : Tank drain valve
Rp: Pressure regulator
F : Filter
Pr : Pressure contoller
ROLLER

10
OPERATION AND
MAINTENANCE

11
1 – Security instructions :
During the use :
• Wear gloves, goggles and mask.
• Do not spray in the direction of people or pets.
• Do not use this unit to spray flammable liquids.
After the use :
• Never store the cleaner with pressure pipe.
• Never use the cleaner as a storage product.
• LEAVE OUT OF REACH OF CHILDREN.
2 – Checks before startup :
ATTENTION : Always check the quantity of water presents in the tank
• V1 located under the tank should be in closed position.
• Fill the tank with running water of the network.
• Do not use water charged (river, lake).
3 – Operation :
3.1 – Operation in HP:
• Turn ON the switch to start the group (in cabin).
• Actuate the lance trigger (the pump starts).
• Insert the end of the lance for an operation in high pressure
• The adjustment of the jet is carried out while turning the end of the lance
(diffused or straight stream)
• The group stops as soon as the triggerof the
lance is released
• Turn OFF the switch to stop the groupe.
Operation
V1

12
Filter
3.2 - Operation in BP :
• In BP, the group can suck detergent
• Pull the end of the lance for an operation in low pressure.
• The group stops as soon as the triggerof the lance is released.
• Turn OFF the switch to stop the groupe.
3.3 – With option pressure regulator (+manometer) :
• Operate on the regulator knok to increase or
decrease the pressure,
• Check the value on the manometer.
3.4 - Priming process of the pump :
• If the tank is empty and the pump defuses :
• Fill the tank
• Pull the end of the lance to pass in low pressure
• Actuate the lance trigger until water comes
to the lance.
• Once priming carried out ;
Push the end of the lance to pass by again in High pressure.
4 – Drain :
• Toggle the drain valve V1 on draining position.
• Let run out the water from the tank.
• When the tank is empty,close the valve.
• Open the filter to clean it.
5 – Frost protection :
• Toggle the drain valve V1 on draining position.
• Let run out the water from the tank.
• When the tank is empty, turn on the switch to start the engine.
• Actuate the lance trigger, wait until there is no more water comes out.
• Open the filter to clean it.
• Turn OFF the switch to stop the groupe.
Operation

13
Maintenance
ATTENTION : All the operations of cleaning and maintenance must be only
carried out after the complete stop of the pump and without any pipes fil-
led with liquid under pressure
ORDINARY MAINTENANCE:
INTERVAL
OF MAINTENANCE INTERVENTION
Every 300 hours Control the suction and discharge valves.
Once a year Drain oil.
Control the pump seals, if worn, replace them.
At each use Control oil level.
Control and if required clean the filter of aspiration.
To clean the filter, proceed as follows :
• Unscrew and remove the filter cover.
• Carefully remove the filter tube.
• Clean the filter tube underclear water to remove the dust.
• Replace the filter tube into its compartment.
• Replace and screw up the filter cover.

14
Incidents of operation
ATTENTION : All the operations of cleaning and maintenance must be only
carried out after the complete stop of the pump and without any pipes fil-
led with liquid under pressure
PROBLEMS CAUSES SOLUTIONS
The pump does
not suck Air suction
Blocked suction filter
Suction valve blocked or
broken
Control the entirety setof the suc-
tion circuit
Clean the filter
Control, clean or replace the val-
ves if necessary (A,B,C)
The pump does
not reach the
maximum pressu-
re
Rotation speed of the
pump is to low
Lance’s nozzle clogged or
damaged
Pump discharge valve
blocked or broken
Check the battery voltage
Change the nozzle
Control, clean or replace the val-
ves if necessary (D,E,F)
Pressure and ire-
gular flow Air suction
Faulty regulator
Control the entirety set of the
suction circuit
Control the seat and the spring of
the regulator (G)
The pump does
not work and it
does not leave
water to the lance.
No power (or insufficient
supply voltage)
Check the battery voltage
The pump runs
but no water out-
put on the lance
Tank is empty
The lance is clogged
Fill the tank
Clean lance’s nozzle

15
Fig. G
Fig. D Fig. E
Fig. F
Incidents of operation

16
ANNEXES

17
Exploded view
17
2 3
1
6
5 4
7 12
16
11
8
9
10

18
N° DESIGNATION QUANTITY REFERENCE
1 Aluminum tank 200L 1 U701001
2 Motor 1 Z210207
3 HP Pump 1 6302015600
4 Regulator 1 12150219
5 Coupling size 19 Ø24mm 2 Z410214
6 Elastic ring size 19 1 Z410210
7 Contactor of power 12V 1 F179730
8 Suction filter 1 1002011000
9 Pressure controller 1/4" 1 Z220210
10 Manometer 1/8" Ø40 0-160 bar 1 1816010100
11 Elastic blocks Ø 40x20 4 Z410001
12 Automatic roller 15m 1 Y012011
13 Kit gun for lance 1 80000318
14 Tube of lance 1 80000454
15 Washing nozzle 1 80000503
16 Pipe Ø 8 ( meter) 1 Z370108
17 White cover 1 U060012
18 Kit complete valve 1 50250011
19 Piston kit 1 24040071
20 Kit pistonseat 1 50190035
21 Seals kit 1 50190040
Spare parts

19
Electric diagram
3 4
R1
A1 A2
0 V
+ 12V
1 2
P1
M
+ BAT - BAT
R1
+ MOT -MOT

20
Certificate of conformity