Cuisinart G41806 User manual

Manual Revision #: 09122013 PD
ASSEMBLY
MANUAL
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Assemble your grill immediately.
Missing or damaged parts should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support, please call 1-800-309-3452.
www.cuisinartbbqs.com
LIMITED 5-YEAR WARRANTY
Cuisinart®Gourmet 600B 85-3094-6 (G41805) Propane
85-3095-4 (G41806) Natural Gas

THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CUISINART®CUSTOMER CARE HOTLINE
1-800-309-3452
HEAVY ARTICLE NEEDS 2 TO LIFT
Sharp edges. Wear gloves when assembling
your grill.
Read and follow all safety statements,
assembly instructions, use and care directions
before attempting to assemble and cook.
This manual should be kept with the BBQ at
all times.
CAUTION DANGER
DANGER
CAUTION
CAUTION
Failure to follow all of the Manufacturer’s
instructions could result in hazardous fires,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully prior
to operation of barbecue, even if grill was dealer
assembled. Do not try lighting this BBQ without
reading the Lighting Instructions section of the
Safety and Care Manual that accompanies this
grill.
WARNING
INSTALLER OR
ASSEMBLER/CONSUMER
1. If you smell Gas:
a. Shut off gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department
2. Do not store or use gasoline or other
flammable liquids or vapours in the vicinity of
this or any other appliance.
3. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
1. Do not store or use gasoline or other
flammable liquids or vapours in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
Avoid burns. The stainless steel and steel
surfaces of this barbecue can become extremely
hot, in direct sun and while the barbecue is in
operation.
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.cuisinartbbqs.com
THIS BARBECUE IS FOR OUTDOOR USE ONLY

1
Tools Needed for Assembly
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
• Rubber Mallot
Before assembling the barbecue, read
these instructions carefully.
Assemble the barbecue on a flat, clean surface.
Grill is heavy.
Note: Do not fully tighten all the nuts
during this initial stage
HARDWARE PACK
1/4”-20UNCX13 Screw
X 20
Φ7 Washer
X 28
1/4”-20UNCX38 Screw
X 8
ST4.2X10 Tapping Screw
X 8
M4 Wing Nut
X 1
Φ5 Lock Washer
X 2
U Pin
X 1
Venturi Clip, Side Burner
X 1
Φ7 Lock Washer
X 28
φ5 Washer
X 6
Control Knob
X 1
NO.10-24UNC x10 Screw
X 2
1 2 3
4 5
8
11
6
9
12
7
10
No. Description Part Number Qty.
1 1/4"-20UNCX13 Screw 20120-13013-250 20
2 1/4"-20UNCX38 Screw 20120-13038-250 8
3Φ7 Lock Washer 41400-07000-250 28
4Φ7 Washer 40300-07000-250 28
5ST4.2X10 Tapping Screw 22500-42010-137 8
6φ5 Washer 40300-05000-250 6
7 U Pin G350-0026-9000 1
8M4 Wing Nut 33301-04000-032 1
9 Control Knob G525-0013-9000 1
10 Venturi Clip, Side Burner G405-0019-9200 1
11 Φ5 Lock Washer 41400-05000-250 2
12 NO.10-24UNC x10 Screw 20124-10010-250 2
13 Bezel, knob G525-0012-9081 1
14 NO.8-32UNC x10 Screw 20132-08010-250 2
15 Φ4 Lock Washer 41400-04000-250 2
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
13 14 15
Bezel, knob
X 1
NO.8-32UNC x10 Screw
X 2
Φ4 Lock Washer
X 2

2
PARTS LIST (PROPANE) FOR 85-3094-6 (G41805)
Item No. Qty. Description Part No.
AA 1 Top Lid G418-1800-01
AB 1 Lid Handle G412-0035-02
AC 1 Thermometer G512-0085-01
AD 2 Screw for Top Lid G501-0005-02
AE 2 Lid Bumper, Front G508-0063-01
AF 2 Lid Bumper, Back G501-0066-01
AG 1 Logo Plate G418-0002-01
BA 1 Burner Box Assembly G418-4000-01
BB1 2 Main Burner - A G413-5000-01
BB2 1 Main Burner - B G412-3800-01
BC 2 Carryover Assembly G413-0004-01
BD 3 Flame Tamer G413-0036-01
BE 2 Cooking Grate G412-0028-01
BF 1 Warming Rack G413-0002-01
BG 1 Upper Back Panel G418-0022-01
BH 1 Match holder G501-0068-01
BI 1 Lower Back Panel G418-0023-01
CA 1 Manifold assembly, LP G418-2700-01
CB 1 Regulator G606-0008-01
CC 3 Control Knob G525-0013-01
CD1 1 Electronic Ignition Assembly G511-0055-02
CD2 1 Electronic Ignition Battery Cap G515-0030-01
CE 3 Electrode Set, Main Burner G418-0007-01
CF 1 Control Panel G418-0005-01
CG 1 Heat shield G418-0024-01
CH 1 Grease Tray G418-0700-01
CI 1 Grease Cup G416-0015-01
CJ 3 Bezel, Control Knob G525-0012-01
CK 1 Front Brace G418-2900-01
CL 1 Side Burner Valve, LP G525-0008-01
CM 1 Metal Hose,Side Burner G508-0024-01
Item No. Qty. Description Part No.
DA 1 Side Shelf Table, Left G525-0700-01
DB 1 Side Shelf Fascia, Left G418-0600-01
DC 2 Towel Bar G525-0029-01
DD 1 Multi Spark™ Ignition Button G525-0028-01
DE 1 Side Shelf Table, Right G525-0600-01
DF 1 Side Shelf Fascia, Right G525-1000-01
DG 1 Side Burner Drip Pan G515-0083-01
DH 1 Side Burner G453-3400-01
DI 1 Electrode Set, Side Burner G515-0039-01
DJ 1 Lid, Side Burner G501-0070-01
DK 1 Cooking Grate, Side Burner G501-0077-01
EA 1 Left Cart Side Panel G525-0018-01
EB 1 Right Cart Side Panel G525-0019-01
EC 1 Door Assembly G418-3100-01
ED 1 Bottom Shelf, LP G418-2800-01
EE 2 Wheel with Lock G350-0023-01
EF 2 Wheel G350-0024-01
EG 1 Door Handle G418-0021-01
EH 1 Door Magnet Assembly G527-0037-01
F1 1 Hardware Pack G418-B003-01
F2 1 Assembly Manual G418-M005-01
F3 1 Safe Use and Care Manual G418-M005-02
F4 1 Tank Screw G505-0047-01
F5 1 Bottom Shelf Weight G412-0030-01

3
EXPLODED DIAGRAM (PROPANE)
FOR 85-3094-6 (G41805)
BE
AD AE AF
AA
BC
CE
CC
BD
DC
DA
BA
BB2
CF
DB
CH
EA
CK
ED
EB
DH
DI
BH
CD1
DK
BB1
DJ
DC
DE
DF
DG
EG
EC
BI
CG
CD2
DD
CA
CL
CM
EE EF
CI
F5
EH
BG
BF
AC
AG
AB
CB
CJ
Hardware
Pack
Tank
Screw
Assembly
Manual
Safe Use
& Care
Manual
EXTRAS
F1 F4F2 F3

4
PARTS LIST (NATURAL GAS) FOR 85-3095-4 (G41806)
Item No. Qty. Description Part No.
AA 1 Top Lid G418-1800-01
AB 1 Lid Handle G412-0035-02
AC 1 Thermometer G512-0085-01
AD 2 Screw for Top Lid G501-0005-02
AE 2 Lid Bumper, Front G508-0063-01
AF 2 Lid Bumper, Back G501-0066-01
AG 1 Logo Plate G418-0002-01
BA 1 Burner Box Assembly G418-4000-01
BB1 2 Main Burner - A G413-5000-01
BB2 1 Main Burner - B G412-3800-01
BC 2 Carryover Assembly G413-0004-01
BD 3 Flame Tamer G413-0036-01
BE 2 Cooking Grate G412-0028-01
BF 1 Warming Rack G413-0002-01
BG 1 Upper Back Panel G418-0022-01
BH 1 Match holder G501-0068-01
BI 1 Lower Back Panel G418-0023-01
CA 1 Manifold assembly, NG G418-4200-01
CB 1 Natural gas Hose G501-0099-01
CC 3 Control Knob G525-0013-01
CD1 1 Electronic Ignition Assembly G511-0055-02
CD2 1 Electronic Ignition Battery Cap G515-0030-01
CE 3 Electrode Set, Main Burner G418-0007-01
CF 1 Control Panel G418-0005-01
CG 1 Heat shield G418-0024-01
CH 1 Grease Tray G418-0700-01
CI 1 Grease Cup G416-0015-01
CJ 3 Bezel, Control Knob G525-0012-01
CK 1 Front Brace G418-2900-01
CL 1 Side Burner Valve, NG G525-0035-01
CM 1 Metal Hose,Side Burner G508-0024-01
Item No. Qty. Description Part No.
DA 1 Side Shelf Table, Left G525-0700-01
DB 1 Side Shelf Fascia, Left G418-0600-01
DC 2 Towel Bar G525-0029-01
DD 1 Multi Spark™ Ignition Button G525-0028-01
DE 1 Side Shelf Table, Right G525-0600-01
DF 1 Side Shelf Fascia, Right G525-1000-01
DG 1 Side Burner Drip Pan G515-0083-01
DH 1 Side Burner G453-3400-01
DI 1 Electrode Set, Side Burner G515-0039-01
DJ 1 Lid, Side Burner G501-0070-01
DK 1 Cooking Grate, Side Burner G501-0077-01
EA 1 Left Cart Side Panel G525-0018-01
EB 1 Right Cart Side Panel G525-0019-01
EC 1 Door Assembly G418-3100-01
ED 1 Bottom Shelf, NG G418-4300-01
EE 2 Wheel with Lock G350-0023-01
EF 2 Wheel G350-0024-01
EG 1 Door Handle G418-0021-01
EH 1 Door Magnet Assembly G527-0037-01
F1 1 Hardware Pack G418-B003-01
F2 1 Assembly Manual G418-M005-01
F3 1 Safe Use and Care Manual G418-M005-02
F5 1 Bottom Shelf Weight G412-0030-01

5
BE
AD AE AF
AA
BC
CE
CC
BD
DC
DA BA
BB2
CF
DB
CH
EA
CK
ED
EB
BH
CD1
DE
BB1
DC
CG
CB
CD2
DD
CA
EE EF
CI
BG
BF
AC
AG
AB
CJ
DH
DF
DG
EG
EC
CL
CM
DK
DJ
BI
DI
EH
F5
EXPLODED DIAGRAM (NATURAL GAS)
FOR 85-3095-4 (G41806)
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
EXTRAS
F1 F2 F3

6
Separate the 2 different types of wheels:
2 Locking Wheels (EE) and 2 Regular Wheels
(EF).
Insert the U Pin (#7) into one of the Regular
Wheels (EF), as shown in image B. Attach the
Regular Wheel (EF) to the front of the Bottom
Shelf (ED), and use the U Pin (#7) to secure and
tighten.
Repeat for remaining 3 wheels (EE & EF).
NOTE: Regular Wheels (EF) need to be
assembled to the front of the Bottom
Shelf (ED), and Wheels with Lock (EE)
need to be assembled to the back of
the Bottom Shelf (ED), as shown in
image A.
a. Ensure that the Wheels are firmly locked in
the “ON” position before continuing.
b. Assemble the Left Cart Side Panel (EA) and
the Right Cart Side Panel (EB) to the Bottom
Shelf (ED).
6
6
X 1
X 6 X 6 X 6
YOU WILL NEED:
YOU WILL NEED:
1.
2.
Back view
Front view
Close up
Close up
EF
EE
EF
ED
EB
EA
EA
#7
ED
ED
7
1 3 4
B
B
A
A
ASSEMBLY INSTRUCTIONS

7
c. Assemble the Lower Back Panel (BI) to the
Left Cart Side Panel (EA) and Right Cart Side
Panel (EB).
Attach the Front Brace (CK) to the Left and
Right Cart Side Panels (EA and EB).
TIP: One person should align the left side,
while the second person assembles the
right side.
YOU WILL NEED:
2.
Front view
Back view
BI
CK
EB
BI
EB
EA
EA
C
ASSEMBLY INSTRUCTIONS
6
X 4 X 4 X 4
1 3 4
6
X 2 X 2 X 2
YOU WILL NEED:
2 3 4
3.

8
ASSEMBLY INSTRUCTIONS
4. THIS STEP REQUIRES 3 OR MORE
PEOPLE. DO NOT ATTEMPT ALONE.
EXTREMELY HEAVY.
a. Position the Top Lid and Burner Box
Assembly (A and B) onto the Cart Assembly
(C), as shown.
TIP: Ensure that the Front Brace (CK) is
positioned under the Control Panel (CF).
c. Assemble the front of the Burner Box
Assembly (A and B) to the Front Brace (CK),
as shown.
b. Assemble Burner Box Assembly (A and B) to
the Left and Right Cart Side Panels (EA and
EB), as shown.
Back view
Front view
B
A
C
C
CK
CF
A+B
A+B
A+B
EB
EA
CK
6
6
X 4
X 2
X 4
X 2
X 4
X 2
YOU WILL NEED:
YOU WILL NEED:
1
2
3
3
4
4