Cuisinart G41806 User manual

Manual Revision #: 09122013 PD
ASSEMBLY
MANUAL
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Assemble your grill immediately.
Missing or damaged parts should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support, please call 1-800-309-3452.
www.cuisinartbbqs.com
LIMITED 5-YEAR WARRANTY
Cuisinart®Gourmet 600B 85-3094-6 (G41805) Propane
85-3095-4 (G41806) Natural Gas

THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CUISINART®CUSTOMER CARE HOTLINE
1-800-309-3452
HEAVY ARTICLE NEEDS 2 TO LIFT
Sharp edges. Wear gloves when assembling
your grill.
Read and follow all safety statements,
assembly instructions, use and care directions
before attempting to assemble and cook.
This manual should be kept with the BBQ at
all times.
CAUTION DANGER
DANGER
CAUTION
CAUTION
Failure to follow all of the Manufacturer’s
instructions could result in hazardous fires,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully prior
to operation of barbecue, even if grill was dealer
assembled. Do not try lighting this BBQ without
reading the Lighting Instructions section of the
Safety and Care Manual that accompanies this
grill.
WARNING
INSTALLER OR
ASSEMBLER/CONSUMER
1. If you smell Gas:
a. Shut off gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department
2. Do not store or use gasoline or other
flammable liquids or vapours in the vicinity of
this or any other appliance.
3. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
1. Do not store or use gasoline or other
flammable liquids or vapours in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
Avoid burns. The stainless steel and steel
surfaces of this barbecue can become extremely
hot, in direct sun and while the barbecue is in
operation.
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.cuisinartbbqs.com
THIS BARBECUE IS FOR OUTDOOR USE ONLY

1
Tools Needed for Assembly
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
• Rubber Mallot
Before assembling the barbecue, read
these instructions carefully.
Assemble the barbecue on a flat, clean surface.
Grill is heavy.
Note: Do not fully tighten all the nuts
during this initial stage
HARDWARE PACK
1/4”-20UNCX13 Screw
X 20
Φ7 Washer
X 28
1/4”-20UNCX38 Screw
X 8
ST4.2X10 Tapping Screw
X 8
M4 Wing Nut
X 1
Φ5 Lock Washer
X 2
U Pin
X 1
Venturi Clip, Side Burner
X 1
Φ7 Lock Washer
X 28
φ5 Washer
X 6
Control Knob
X 1
NO.10-24UNC x10 Screw
X 2
1 2 3
4 5
8
11
6
9
12
7
10
No. Description Part Number Qty.
1 1/4"-20UNCX13 Screw 20120-13013-250 20
2 1/4"-20UNCX38 Screw 20120-13038-250 8
3Φ7 Lock Washer 41400-07000-250 28
4Φ7 Washer 40300-07000-250 28
5ST4.2X10 Tapping Screw 22500-42010-137 8
6φ5 Washer 40300-05000-250 6
7 U Pin G350-0026-9000 1
8M4 Wing Nut 33301-04000-032 1
9 Control Knob G525-0013-9000 1
10 Venturi Clip, Side Burner G405-0019-9200 1
11 Φ5 Lock Washer 41400-05000-250 2
12 NO.10-24UNC x10 Screw 20124-10010-250 2
13 Bezel, knob G525-0012-9081 1
14 NO.8-32UNC x10 Screw 20132-08010-250 2
15 Φ4 Lock Washer 41400-04000-250 2
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
13 14 15
Bezel, knob
X 1
NO.8-32UNC x10 Screw
X 2
Φ4 Lock Washer
X 2

2
PARTS LIST (PROPANE) FOR 85-3094-6 (G41805)
Item No. Qty. Description Part No.
AA 1 Top Lid G418-1800-01
AB 1 Lid Handle G412-0035-02
AC 1 Thermometer G512-0085-01
AD 2 Screw for Top Lid G501-0005-02
AE 2 Lid Bumper, Front G508-0063-01
AF 2 Lid Bumper, Back G501-0066-01
AG 1 Logo Plate G418-0002-01
BA 1 Burner Box Assembly G418-4000-01
BB1 2 Main Burner - A G413-5000-01
BB2 1 Main Burner - B G412-3800-01
BC 2 Carryover Assembly G413-0004-01
BD 3 Flame Tamer G413-0036-01
BE 2 Cooking Grate G412-0028-01
BF 1 Warming Rack G413-0002-01
BG 1 Upper Back Panel G418-0022-01
BH 1 Match holder G501-0068-01
BI 1 Lower Back Panel G418-0023-01
CA 1 Manifold assembly, LP G418-2700-01
CB 1 Regulator G606-0008-01
CC 3 Control Knob G525-0013-01
CD1 1 Electronic Ignition Assembly G511-0055-02
CD2 1 Electronic Ignition Battery Cap G515-0030-01
CE 3 Electrode Set, Main Burner G418-0007-01
CF 1 Control Panel G418-0005-01
CG 1 Heat shield G418-0024-01
CH 1 Grease Tray G418-0700-01
CI 1 Grease Cup G416-0015-01
CJ 3 Bezel, Control Knob G525-0012-01
CK 1 Front Brace G418-2900-01
CL 1 Side Burner Valve, LP G525-0008-01
CM 1 Metal Hose,Side Burner G508-0024-01
Item No. Qty. Description Part No.
DA 1 Side Shelf Table, Left G525-0700-01
DB 1 Side Shelf Fascia, Left G418-0600-01
DC 2 Towel Bar G525-0029-01
DD 1 Multi Spark™ Ignition Button G525-0028-01
DE 1 Side Shelf Table, Right G525-0600-01
DF 1 Side Shelf Fascia, Right G525-1000-01
DG 1 Side Burner Drip Pan G515-0083-01
DH 1 Side Burner G453-3400-01
DI 1 Electrode Set, Side Burner G515-0039-01
DJ 1 Lid, Side Burner G501-0070-01
DK 1 Cooking Grate, Side Burner G501-0077-01
EA 1 Left Cart Side Panel G525-0018-01
EB 1 Right Cart Side Panel G525-0019-01
EC 1 Door Assembly G418-3100-01
ED 1 Bottom Shelf, LP G418-2800-01
EE 2 Wheel with Lock G350-0023-01
EF 2 Wheel G350-0024-01
EG 1 Door Handle G418-0021-01
EH 1 Door Magnet Assembly G527-0037-01
F1 1 Hardware Pack G418-B003-01
F2 1 Assembly Manual G418-M005-01
F3 1 Safe Use and Care Manual G418-M005-02
F4 1 Tank Screw G505-0047-01
F5 1 Bottom Shelf Weight G412-0030-01

3
EXPLODED DIAGRAM (PROPANE)
FOR 85-3094-6 (G41805)
BE
AD AE AF
AA
BC
CE
CC
BD
DC
DA
BA
BB2
CF
DB
CH
EA
CK
ED
EB
DH
DI
BH
CD1
DK
BB1
DJ
DC
DE
DF
DG
EG
EC
BI
CG
CD2
DD
CA
CL
CM
EE EF
CI
F5
EH
BG
BF
AC
AG
AB
CB
CJ
Hardware
Pack
Tank
Screw
Assembly
Manual
Safe Use
& Care
Manual
EXTRAS
F1 F4F2 F3

4
PARTS LIST (NATURAL GAS) FOR 85-3095-4 (G41806)
Item No. Qty. Description Part No.
AA 1 Top Lid G418-1800-01
AB 1 Lid Handle G412-0035-02
AC 1 Thermometer G512-0085-01
AD 2 Screw for Top Lid G501-0005-02
AE 2 Lid Bumper, Front G508-0063-01
AF 2 Lid Bumper, Back G501-0066-01
AG 1 Logo Plate G418-0002-01
BA 1 Burner Box Assembly G418-4000-01
BB1 2 Main Burner - A G413-5000-01
BB2 1 Main Burner - B G412-3800-01
BC 2 Carryover Assembly G413-0004-01
BD 3 Flame Tamer G413-0036-01
BE 2 Cooking Grate G412-0028-01
BF 1 Warming Rack G413-0002-01
BG 1 Upper Back Panel G418-0022-01
BH 1 Match holder G501-0068-01
BI 1 Lower Back Panel G418-0023-01
CA 1 Manifold assembly, NG G418-4200-01
CB 1 Natural gas Hose G501-0099-01
CC 3 Control Knob G525-0013-01
CD1 1 Electronic Ignition Assembly G511-0055-02
CD2 1 Electronic Ignition Battery Cap G515-0030-01
CE 3 Electrode Set, Main Burner G418-0007-01
CF 1 Control Panel G418-0005-01
CG 1 Heat shield G418-0024-01
CH 1 Grease Tray G418-0700-01
CI 1 Grease Cup G416-0015-01
CJ 3 Bezel, Control Knob G525-0012-01
CK 1 Front Brace G418-2900-01
CL 1 Side Burner Valve, NG G525-0035-01
CM 1 Metal Hose,Side Burner G508-0024-01
Item No. Qty. Description Part No.
DA 1 Side Shelf Table, Left G525-0700-01
DB 1 Side Shelf Fascia, Left G418-0600-01
DC 2 Towel Bar G525-0029-01
DD 1 Multi Spark™ Ignition Button G525-0028-01
DE 1 Side Shelf Table, Right G525-0600-01
DF 1 Side Shelf Fascia, Right G525-1000-01
DG 1 Side Burner Drip Pan G515-0083-01
DH 1 Side Burner G453-3400-01
DI 1 Electrode Set, Side Burner G515-0039-01
DJ 1 Lid, Side Burner G501-0070-01
DK 1 Cooking Grate, Side Burner G501-0077-01
EA 1 Left Cart Side Panel G525-0018-01
EB 1 Right Cart Side Panel G525-0019-01
EC 1 Door Assembly G418-3100-01
ED 1 Bottom Shelf, NG G418-4300-01
EE 2 Wheel with Lock G350-0023-01
EF 2 Wheel G350-0024-01
EG 1 Door Handle G418-0021-01
EH 1 Door Magnet Assembly G527-0037-01
F1 1 Hardware Pack G418-B003-01
F2 1 Assembly Manual G418-M005-01
F3 1 Safe Use and Care Manual G418-M005-02
F5 1 Bottom Shelf Weight G412-0030-01

5
BE
AD AE AF
AA
BC
CE
CC
BD
DC
DA BA
BB2
CF
DB
CH
EA
CK
ED
EB
BH
CD1
DE
BB1
DC
CG
CB
CD2
DD
CA
EE EF
CI
BG
BF
AC
AG
AB
CJ
DH
DF
DG
EG
EC
CL
CM
DK
DJ
BI
DI
EH
F5
EXPLODED DIAGRAM (NATURAL GAS)
FOR 85-3095-4 (G41806)
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
EXTRAS
F1 F2 F3

6
Separate the 2 different types of wheels:
2 Locking Wheels (EE) and 2 Regular Wheels
(EF).
Insert the U Pin (#7) into one of the Regular
Wheels (EF), as shown in image B. Attach the
Regular Wheel (EF) to the front of the Bottom
Shelf (ED), and use the U Pin (#7) to secure and
tighten.
Repeat for remaining 3 wheels (EE & EF).
NOTE: Regular Wheels (EF) need to be
assembled to the front of the Bottom
Shelf (ED), and Wheels with Lock (EE)
need to be assembled to the back of
the Bottom Shelf (ED), as shown in
image A.
a. Ensure that the Wheels are firmly locked in
the “ON” position before continuing.
b. Assemble the Left Cart Side Panel (EA) and
the Right Cart Side Panel (EB) to the Bottom
Shelf (ED).
6
6
X 1
X 6 X 6 X 6
YOU WILL NEED:
YOU WILL NEED:
1.
2.
Back view
Front view
Close up
Close up
EF
EE
EF
ED
EB
EA
EA
#7
ED
ED
7
1 3 4
B
B
A
A
ASSEMBLY INSTRUCTIONS

7
c. Assemble the Lower Back Panel (BI) to the
Left Cart Side Panel (EA) and Right Cart Side
Panel (EB).
Attach the Front Brace (CK) to the Left and
Right Cart Side Panels (EA and EB).
TIP: One person should align the left side,
while the second person assembles the
right side.
YOU WILL NEED:
2.
Front view
Back view
BI
CK
EB
BI
EB
EA
EA
C
ASSEMBLY INSTRUCTIONS
6
X 4 X 4 X 4
1 3 4
6
X 2 X 2 X 2
YOU WILL NEED:
2 3 4
3.

8
ASSEMBLY INSTRUCTIONS
4. THIS STEP REQUIRES 3 OR MORE
PEOPLE. DO NOT ATTEMPT ALONE.
EXTREMELY HEAVY.
a. Position the Top Lid and Burner Box
Assembly (A and B) onto the Cart Assembly
(C), as shown.
TIP: Ensure that the Front Brace (CK) is
positioned under the Control Panel (CF).
c. Assemble the front of the Burner Box
Assembly (A and B) to the Front Brace (CK),
as shown.
b. Assemble Burner Box Assembly (A and B) to
the Left and Right Cart Side Panels (EA and
EB), as shown.
Back view
Front view
B
A
C
C
CK
CF
A+B
A+B
A+B
EB
EA
CK
6
6
X 4
X 2
X 4
X 2
X 4
X 2
YOU WILL NEED:
YOU WILL NEED:
1
2
3
3
4
4

9
ASSEMBLY INSTRUCTIONS
6
6
X 2
X 2
X 2
X 2
X 2
YOU WILL NEED:
YOU WILL NEED:
5.
Front, left side view
View under left side shelf
View under left side shelf
DA
BA
DB
1
5
3
6
4
A
B
C
b. Secure using hardware, as shown in figure B
and C.
a. Open the lid. Assemble the Left Side Shelf
(DA and DB) to the Cart Assembly by inserting
the Side Shelf tabs into the holes on the
Burner Box Asembly (A and B).
DA
DA
BA
BA
DB
DB

10
ASSEMBLY INSTRUCTIONS
6.
View under left side shelf
DA
DB
DB
DA
DD
DC
DC
CF
a. Assemble the Towel Bar (DC) to the Control
Panel (CF) and Left Side Shelf Table (DA), as
shown in figure A & B.
B
C
A
b. Attach the two Ignition Button wires to the
Multi Spark™ Ignition Button (DD), as shown
in figure C.
6
X 1 X 1 X 1
YOU WILL NEED:
1 3 4

11
ASSEMBLY INSTRUCTIONS
View under right side shelf
View under right side shelf
BA
DE
DE
BA
DF
DF
B
a. Open the lid. Assemble the Right Side
Shelf (DE and DF) to the Cart Assembly by
inserting the Side Shelf tabs into the holes on
the Cart Assembly, as shown in figure A.
7.
C
b. Secure using hardware, as shown in figure B
and C.
6
X 2 X 2 X 2
YOU WILL NEED:
1 3 4
6
X 2 X 2
YOU WILL NEED:
5 6
A
BA
DF
DE

12
ASSEMBLY INSTRUCTIONS
8.
Right side view
d. Assemble the Side Burner Control Knob (#9)
to the Side Burner Valve (CL) as shown in
figure C.
e. Assemble the Towel Bar (DC) to the Control
Panel (CF) and Right Side Shelf (DE), as
shown in figure D & E.
CF
CF
CF
CF
DF
DF
DC
DE
DE
B
A
C
D
E
9
CL
CL
13
DC
DF
CF
b. Remove the hardware that is pre-assembled
to the Side Burner Valve Bracket (CL), as
shown in figure B.
c. Insert the Side Burner Valve stem (CL)
through the rear of the Right Side Shelf
Fascia (DF). Assemble the Side Burner Valve
(CL) to the Side Shelf Fascia (DF), using the
hardware removed (figure B).
a. Assemble the Side Burner Control Knob
Bezel (#13) to the Right Side Shelf Fascia (DF)
as shown in figures A.
6
X 1
YOU WILL NEED:
9
6
6
X 1
X 1
X 1
X 2
X 1
X 2
YOU WILL NEED:
YOU WILL NEED:
1
13
3
14
4
15

13
ASSEMBLY INSTRUCTIONS
9.
A
C
D
a. Position the Side Burner (DH) through the
opening in the Side Burner Drip Pan (DG).
NOTE: Make sure that the Side Burner (DH)
engages the Side Burner Valve (CL),
as shown in figure B.
b. Use the Wing Nut (#8) to assemble the Side
Burner (DH) to the Side Burner Drip Pan
(DG), as shown in figure C.
c. Use the Side Burner Venturi Clip (#10),
connect the Side Burner (DH) to the Side
Burner Valve (CL).
DG
DH
Close up
View from underneath right side shelf
View from underneath right side shelf
CL
DH
DH
8
CL
10
DH
DG
B
6
6
X 1
X 1
YOU WILL NEED:
YOU WILL NEED:
8
10

14
ASSEMBLY INSTRUCTIONS
9.
Attach the Upper Back Panel (BG) to both the
Left and Right Cart Side Panels (EA and EB).
10 .
d. Attach the end of the Side Burner Electrode
Wire (DI) to the underside of the Side Burner
(DH), as shown in figure E. Ensure that the
wire is pushed in firmly.
F
E
DI
DH
DE
DK
DG
e. Place the Side Burner Cooking Grate (DK)
into position on the Side Shelf (DE), as
shown in figure F.
6
X 4 X 4 X 4
YOU WILL NEED:
2 3 4
BA
EA
BG
EB BI
EA
Close up, left side view
Back view
View from underneath right side shelf

15
ASSEMBLY INSTRUCTIONS
11. a. Insert the Heat Shield (CG) into the Cart
Assembly, as shown in figure A.
b. Attach the Heat Shield (CG) to the Upper
Back Panel (BG), as shown in Figure B.
TIP: Two people required in this step. One
person to hold the Heat Shield (CG)
in position, and a second person to
assemble the hardware from the rear of
the cart, as shown in figure B.
c. Secure the Heat Shield (CG) to the Front
Brace (CK) as shown in figure C.
Back view
Front view
C
Front view
A
CG
CG
CK
YOU WILL NEED:
YOU WILL NEED:
Close up
6
6
X 2
X 2
5
5
CK
CG
B
BG

16
ASSEMBLY INSTRUCTIONS
12.
C
B
A
D
CF
CE
TIP: The Electrode Set, Main Burner (CE) wires
can be found attached to the Control
Panel heat shield (CF), as shown.
d. Insert the three Main Burner Electrode (CE)
wires, and the one Side Burner Electrode
(DI) wire into the Electronic Ignition Assembly
(CD1) as shown in figure D. Insert the two
Multi Spark™ Ignition Button (DD) wires into
the Electronic Ignition Assembly (CD1) as
shown in figure D.
a. Remove the Electronic Ignition Battery Cap
(CD2) and the plastic nut from the Electronic
Ignition Box (CD1).
b. Feed the Electronic Ignition Assembly (CD1)
through the opening in the Left Cart Side
Panel (EA) and secure using the nut.
c. Insert one “AA” battery into the battery
compartment with the positive end facing
outward, as shown. Secure using the
Electronic Ignition Battery Cap (CD2).
CE DD
CD1
CD2
+-
CD2
EA
CD1

17
ASSEMBLY INSTRUCTIONS
Assemble the Door Handle (EG) to the Door
Assembly (EC) as shown in Figure A.
Back view
CH
EC
EG
CI
BG
BG
13 . a. Insert the Grease Tray (CH) into the opening
in the Upper Back Panel (BG), making sure to
engage tracks located under the Burner Box
Assembly (BA).
b. Place the Grease Cup (CI) onto the tracks
located on the underside of the Grease Tray
(CH).
CAUTION: Be careful when removing
the Grease Tray (CH) and the Grease
Cup (CI). When in position, the Grease
Cup (CI) will sit recessed under the
burner box (BA).
14 .
6
X 2 X 2 X 2
YOU WILL NEED:
12 11 6
A

18
ASSEMBLY INSTRUCTIONS
15. a. Assemble the Door Assembly (EC), to the
Bottom Shelf (ED) by inserting the fixed pin
(bottom of door) into the hole provided as
shown in Figure B.
b. Assemble the top of the Door Assembly (EC)
to the Front Brace (CK), by pressing in the
door support pin and aligning with the hole
located on the top right corner of the door,
as shown in Figure C.
TIP: Use a paint scraper to press-in the
support pin, while the second person
alligns the door. The support pin will lock
into position when the door is assembled
correctly.
A
C
EC
CK
EC
ED
Close up
BED EC