Cumberland EDGE Bin Scale 3 Wires LC User manual

EDGE Bin Scale 3 Wires LC
Models:
074–11773
Owner’s manual
891–00577
Version 01
Date: 02-27-18
891–00577

If this document is partially printed or when only the printed wiring diagram
is provided, an electronic version is available on the USB key provided with
your EDGE controller or you can go to the following web sites:
• AP website: http://www.automatedproduction.com/en/apmanuals.
php
• Cumberland website: http://www.cumberlandpoultry.com/sales-
andservice/manuals.html
All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
2891–00577 EDGE Bin Scale 3 Wires LC

Contents
Chapter 1 Introduction...............................................................................................................................5
Contact information .....................................................................................................................5
Safety Guidelines........................................................................................................................7
Cautionary Symbol Definitions......................................................................................................7
Safety Cautions...........................................................................................................................8
Electrical safety precautions and usage ........................................................................................9
Terms of Use ............................................................................................................................ 11
What to look for when you receive your system............................................................................12
System overview.......................................................................................................................12
Guidelines on the ideal location for installation.............................................................................13
Clearance around the Bin Scale module......................................................................................13
Correctly supporting and routing cables ......................................................................................14
Determining the Loadcell Weight ................................................................................................15
Tools needed for installation.......................................................................................................15
Grounding recommendations for the system ...............................................................................16
Chapter 2 Installation ..............................................................................................................................19
Installing a loadcell to a tank leg (EDG-122 & 123) .......................................................................19
Lifting the tank ..........................................................................................................................23
Leveling the tank.......................................................................................................................24
Mounting the Bin Scale Module ..................................................................................................25
Chapter 3 Basic connections...................................................................................................................27
Preparing the enclosures for installation......................................................................................27
Connecting the Power Supply ....................................................................................................28
Connecting the EDGE Bin Scale to the communication network....................................................29
Connecting a loadcell ................................................................................................................30
Grounding ................................................................................................................................31
Wiring Connections ...................................................................................................................32
Chapter 4 Getting started ........................................................................................................................35
How it works .............................................................................................................................35
Conditions of use and installation ...............................................................................................36
Scenarios .................................................................................................................................37
Chapter 5 Configuration ..........................................................................................................................39
Configuring a Bulk Feed Tank.....................................................................................................39
Calibrating the Bin Scale............................................................................................................41
Chapter 6 Setup.......................................................................................................................................45
Setting up a Bulk Feed Tank.......................................................................................................45
Setting up a Tank group .............................................................................................................47
Setting an Out of Feed Alarm .....................................................................................................49
Chapter 7 Operation ................................................................................................................................51
Operation .................................................................................................................................51
Chapter 8 Maintenance............................................................................................................................57
Inspecting and cleaning the enclosure ........................................................................................57
Inspecting and tightening the connections ...................................................................................57
Replacing a removable component.............................................................................................58
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Chapter 9 Troubleshooting......................................................................................................................60
Appendix A LED meanings.........................................................................................................................65
Appendix B List of Terminals......................................................................................................................67
Appendix C Technical Specifications .........................................................................................................69
Appendix D Safety Characteristics and Certification ..................................................................................71
Appendix E EC Declaration of Conformity (In accordance with EN ISO 17050-1 2004)................................75
Appendix F Innovation, Science and Economic Development Canada Statement......................................77
Appendix G FCC part 15 statement.............................................................................................................79
Appendix H FDA declaration.......................................................................................................................81
Appendix I Reduction of Hazardous Substances ......................................................................................83
Appendix J Disposal and Recycling Information........................................................................................85
Appendix K Product material composition .................................................................................................87
Appendix L Packaging characteristics .......................................................................................................89
Appendix M Low voltage cable specifications ............................................................................................91
Appendix N EDGE Bin Scale - Product End-of-Life Disassembly Instructions ............................................95
GSI Group, LLC Limited Warranty ......................................................................................... 101
4891–00577 EDGE Bin Scale 3 Wires LC

1Introduction
Topics Covered in this Chapter
▪ Contact information
▪ Safety Guidelines
▪ Cautionary Symbol Definitions
▪ Safety Cautions
▪ Electrical safety precautions and usage
▪ Terms of Use
▪ What to look for when you receive your system
▪ System overview
▪ Guidelines on the ideal location for installation
▪ Clearance around the Bin Scale module
▪ Correctly supporting and routing cables
▪ Determining the Loadcell Weight
▪ Tools needed for installation
▪ Grounding recommendations for the system
Contact information
Sales
USA
Automated Production Systems (AP/Cumberland)
1004 East Illinois St.
Assumption, IL 62510 USA
Technical support: 712-239-1011
Phone: [phone] International phone: [phone]
Fax: [phone] International fax: [phone]
E-mail: [email protected]
BRAZIL
GSI Brasil
Rodovia ERS 324, Km 80
CEP 99150-000 - Marau - RS - Brasil
Phone [phone]
E-mail: [email protected]
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Chapter 1: Introduction
CANADA & International
GSI Electronics
5200 Armand Frappier Saint-Hubert, Qc
Canada J3Z 1G5
Phone: [phone]
Fax:[phone]
E-mail: [email protected]
Support
USA
Automated Production Systems (AP/Cumberland)
Technical Support: 712-239-1011
Phone: [phone] International Phone: [phone]
Fax: [phone] International Fax: [phone]
E-mail : [email protected]
BRAZIL
Contact your nearest GSI authorized representative. Consult the Brazilian representative list at:
http://www.gsibrasil.ind.br/ -OR- http://www.gsibrasil.ind.br/representantes/?tipo=pan
-OR-
Contact directly GSI Brazil:
Rodovia ERS 324, Km 80
CEP 99150-000 - Marau - RS - Brasil
Phone: [phone]
E-mail: [email protected]
CANADA & International
GSI Electronics
5200 Armand Frappier Saint-Hubert, Qc
Canada J3Z 1G5
Phone and Technical support: 1-877-926-2777
Fax:[phone]
E-mail: [e-mail]
Manufacturer
GSI Electronics
5200 Armand Frappier Saint-Hubert, Qc
Canada J3Z 1G5
6891–00577 EDGE Bin Scale 3 Wires LC

Chapter 1: Introduction
WARNING
Warranty is void if this product is used in a manner not specified by the
manufacturer. Every effort has been made to ensure that this manual is complete,
accurate and up to date. The information contained in this manual is subject to
change without notice.
Safety Guidelines
Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is
written to help you understand safe operating procedures and problems that can be encountered by the
operator and other personnel when using this equipment. Save these safety guidelines for future
reference.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all
times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable regula-
tions, which must be carefully followed in all cases. Authorities having jurisdiction must be consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
ST-0001–3
Cautionary Symbol Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
Table 1-1 Description of the different cautionary symbols
Symbol Description
This symbol indicates an imminently hazardous situation which, if
not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, can result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, can result in minor or moderate injury.
This symbol is used to address practices not related to personal
injury.
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Chapter 1: Introduction
Table 1-1 Description of the different cautionary symbols (cont'd.)
Symbol Description
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005–2
Safety Cautions
Use Personal Protective Equipment
• Use appropriate personal protective equipment:
Eye
Protection
Respiratory
Protection
Foot
Protection
Hearing
Protection
Head
Protection
Fall
Protection
Hand
Protection
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004–1
8891–00577 EDGE Bin Scale 3 Wires LC

Chapter 1: Introduction
Follow Safety Instructions
• Carefully read all safety messages in this manual and safety
signs on your machine. Keep signs in good condition.
Replace missing or damaged safety signs. Be sure new
equipment components and repair parts include the current
safety signs. Replacement safety signs are available from
the manufacturer.
• Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
• If you do not understand any part of this manual or need
assistance, contact your dealer.
ST-0002–1
Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep
area clean and dry.
• Never service equipment while it is operating. Keep hands,
feet, and clothing away from moving parts.
• Keep your equipment in proper working condition. Replace
worn or broken parts immediately.
ST-0003–1
Install and Operate Electrical Equipment Properly
• Electrical controls must be installed by a qualified electrician
and must meet the standards set by applicable local codes
(National Electrical Code for the US, Canadian Electric
Code, or EN60204 along with applicable European Direc-
tives for Europe).
• Lock-out power source before making adjustments, cleaning,
or maintaining equipment.
• Make sure all equipment is properly grounded.
ST-0027–4
Electrical safety precautions and usage
Table 1-2 Safety Symbol Descriptions
Symbol Description
Warning. Read the following text carefully; it contains important information
which, if ignored, may cause the controller to operate improperly.
High Voltage. Hazard of electrical shock. Read the message and follow the
instructions carefully.
Direct current (DC)
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Chapter 1: Introduction
Table 1-2 Safety Symbol Descriptions (cont'd.)
Symbol Description
Alternating current (AC)
Protective Earth Ground Terminal, Primarily used for protective earth
terminals.
Terminal connected to conductive parts of a device for the purpose of safety
and is intended to be connected to an external system for protective
grounding
Functional Ground Terminal Primarily used for functional earth terminals
which are generally associated with test and measurement circuits. These
terminals are not for safety earthing purposes but provide an earth reference
point.
NOTE: To emphasize points or remind readers of something, or to indicate minor
problems in the outcome of what they are doing.
CAUTION
Failure to follow the instructions can result in damaged equipment or loss of
data or potential problems.
DANGER
Failure to follow the instructions carefully can result in serious or fatal injury.
IMPORTANT: The following information is of great significance and must be read carefully.
WARNING
Read the following text carefully; it contains important information which, if
ignored, may cause the controller to operate improperly.
Tip Shortcut or a faster way of getting to an end result.
Safety messages
DANGER
Turn off the main electrical disconnect switch prior to servicing any of the system’s
Expansion Boxes. Failure to do so might lead to serious injury or death.
Always use extreme caution when measuring voltage or performing procedures that require a
module to be powered on.
IMPORTANT: Ensure all your settings are properly configured. Improper configuration of your settings
may generate false alerts or fail to generate an alert.
Electrostatic discharge prevention when manipulating a printed circuit board
(PCB)
Electrostatic discharge (ESD) can damage equipment and impair electrical circuitry. ESD damage occurs
when electronic components are improperly handled and can result in complete or intermittent failures.
10 891–00577 EDGE Bin Scale 3 Wires LC

Chapter 1: Introduction
Always follow ESD on a PCB-prevention procedures when you remove and replace components. Ensure
that the chassis is electrically connected to earth ground. Wear an ESD-preventive wrist strap, ensuring
that it makes good skin contact. Connect the grounding clip to an unpainted surface of the chassis frame
to safely ground unwanted ESD voltages. To guard against ESD damage and shocks, the wrist strap and
cord must operate properly. If no wrist strap is available, ground yourself by touching the metal part of the
chassis.
For safety, periodically check the resistance value of the antistatic strap, which should be between 1 and
10 megohm (Mohm).
Terms of Use
Read and follow all installation, operation, and maintenance information carefully before using the prod-
uct. Refer to the user documentation for complete product specifications. If the product is used in a
manner not specified, the protection provided by the product warranty will be void.
Using the Product According to Your Function
A responsible body is an individual or group responsible for the use and maintenance of equipment, for
ensuring that the equipment is operated within its specifications and operating limits, and for ensuring
that operators are adequately trained.
Operators use the product for its intended function.
Maintenance personnel perform routine procedures on the product to keep it operating properly. At this
level, all procedures whose do not touch high voltage. The maintenance personnel can work on high volt-
age only if they have the competences as an electrician.
Service personnel are trained to work on live circuits, perform safe installations, and repair products. Only
properly trained service personnel may perform installation and service procedures. (In other words: elec-
tricians, Service personnel employed by or active in an organization, business, or service).
General Safety Usage
Follow the guidelines given below for safe usage of the product:
• Installation must only be performed by qualified service personnel
• Carefully read all instructions
• Comply with local and national safety codes
• Repairs must only be performed by qualified service personnel
• When replacing the fuses, use only the same type and same rating as specified
• Make sure the unit is disconnected from AC Power when servicing
• Do not try to operate the system if it is damaged. Disconnect the Power from the units and call your
local service representative
• Do not operate while condensation is present
• Use of the system in a manner not specified by these instructions may impair the safety protection
provided by the system. Do not operate the system outside its rated supply voltages or environmen-
tal range
• Omission to read the installation and user manuals or to comply with the warnings and references
contained herein can result in serious bodily injury or damages to the controllers
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Chapter 1: Introduction
• Do not insert metal objects into the connectors
• Use the system only as specified, or the protection supplied by the product can be compromised
• Follow all installation and maintenance recommendations and consider all provided information
regarding product specifications and limitations
• Do not use the system if it does not operate correctly
• The enclosures must be closed and locked at all times, particularly when operating the system
• Use only specified replacement parts
What to look for when you receive your system
Table 1-3 Shipment contents
EDGE Bin Scale 1 X EDGE Bin Scale,
1 X Owner manual
Damage inspection
Your system and its components were carefully inspected both electrically and mechanically before ship-
ment. After unpacking all items, check for any obvious signs of physical damage that may have occurred
during transit. Report any damage to the shipping agent immediately. Save the original box for possible
future shipment.
System overview
Figure 1-1 3 Wires LC Module and Loadcell
EDGE Bin Scale — The Bin Scale system can have up to 8 loadcells that connect to a 3 Wires LC
module. The module can then be connected to an EDGE Controller, which gives the ability to analyze the
weight of feed in the tank and ensures the uninterrupted distribution of feed.
Basic product feature
Product name RS-485 port Loadcell input OLED display
EDGE Bin Scale 2 8 1
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Chapter 1: Introduction
Guidelines on the ideal location for installation
• To avoid exposing the system to harmful gases or excessive dust, install the EDGE Bin Scale far to
the silos openings.
• The temperature should not go lower than -40 °F (-40 °C) and should not exceed 104 °F (40 °C).
• Avoid installing in direct sunlight if possible.
• Ensure there is sufficient ventilation around the unit.
• Install the EDGE Bin Scale far from sources of vibrations and where they are not likely to get
bumped.
IMPORTANT: If you are not planning on installing the system immediately, store the units in a cool dry
place.
Clearance around the Bin Scale module
The following minimum clearances must be respected around the Bin Scale module.
Figure 1-2 Minimum clearance
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Chapter 1: Introduction
Correctly supporting and routing cables
Properly supporting and routing the cables helps avoid electromagnetic interference and wire damage.
Rigid conduits up to 1 inch (25.4mm) can be used for connecting to the EDGE .
Cable connectors
WARNING
Use watertight compression cable glands rated IP66 for each cable used.
WARNING
Use silicone to seal the cable gland rated IP66 if more than one cable is use in the
same cable gland.
WARNING
The warranty is void if the product enclosures are not sealed correctly and the
installation does not respect the manufacturer recommendations.
WARNING
Make sure all cables enter through the bottom of the plastic enclosure. Do not make
holes on the top or on the sides of the enclosures. Be careful not to damage the
electronic cards located inside the enclosure when drilling holes into the bottom of
the enclosure.
NOTICE
The use of flexible tube with water and dust tight connectors at both ends is
acceptable.
Cable support
Support the cables with clips or cable trays whenever possible to avoid damage at the connection points.
Cable routing
NOTICE
Never run low voltage (24V and less) wires like communication wires, inputs or
sensors wires in the same conduit as a High Voltage (Power) wire.
When low voltage cables run parallel to high voltage cables (120/230/380 VAC), place them at a distance
of at least 12 inches (300 mm) from each other to avoid electromagnetic interference.
If low voltage cables cross high voltage cables, ensure they cross at an angle of 90° to minimize electro-
magnetic interference.
WARNING
Do not use rigid conduits over 1 inch (25.4mm) for the EDGE Bin Scale.
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Chapter 1: Introduction
Determining the Loadcell Weight
You must make sure that your bin load weight is less than 10,000 lbs. per leg.
To determine loadcell weight:
1. Add the empty bin weight to the maximum feed weight that the bin can hold in lbs. to get the total
weight.
2. Divide the total weight by the number of legs the bin has.
• If this number is 10,000 lbs. or less, use the 10, 000 lbs. loadcell.
• If this weight is greater than 10,000 lbs., you can not use this system.
Empty bin weight (lbs.) + Maximum feed weight of bin (lbs.) INumber of bin legs = loadcell weight
Tools needed for installation
Tools needed:
• Drill: 29/64 or 15/32
• Wrenches: 1–1/8”, 5/8”, 9/16”, 3/4”
• Wire cutters
• Impact or ratchet: 1–1/8”, 5/8”, 9/16”, 3/4”
• Wire ties
• Conduit
• Screw driver: electronics flat head
CAUTION
Follow all operating and safety guidelines that were provided with your tools.
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Chapter 1: Introduction
Grounding recommendations for the system
A correctly grounded system protects your equipment from electrical surges and spikes.
CAUTION
Each module must have its own ground connection from a common junction box.
Do not run the earth ground cable between the modules.
NOTICE
The ground resistance levels must comply with local and national electrical codes.
IMPORTANT: If outdoor connections are used, mount the enclosure as close as possible to the entry
point of the outdoor wiring.
IMPORTANT: An improper ground connection voids the system’s warranty.
Insert the rod into the ground until a few inches of the tip is left above ground level. Attach the cable to the
rod tip with an appropriate connector. Attach the other end of the cable to a breaker box or a junction box
near the main enclosure.
Figure 1-3 Grounding installation depending on bedrock depth
• If the bedrock is more than 3 meters (10 feet) below ground level, drive the grounding rod vertically
3 meters (10 feet) into the ground.
• If the bedrock is more than 1.2 meters (47 inches) below ground level, drive the rod into the ground
to bedrock level and bury the remainder horizontally at least 0.6 meters (2 feet) below ground level.
• If the bedrock is less than 1.2 meters (47 inches) deep, bury the rod horizontally at least 0.6 meters
(2 feet) below ground level.
NOTE: Refer to your local regulations and practices if an adequate grounding installation isn’t possible.
Rod specifications for grounding
The rod specifications are guidelines only. Refer to your national and local regulations for compliance
criteria.
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Chapter 1: Introduction
Table 1-4 Grounding rod specifications
Item Description
Material Metallic, normally steel core.
Rod surface The surface must be clean. It cannot be coated with paint, varnish or any non-conducting
substance.
Minimum diameter 16 mm (5/8 inches)
Minimum length 2440 mm (8 feet)
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Chapter 1: Introduction
Cable specifications for grounding
The cable specifications are guidelines only. Refer to your national and local regulations for compliance
criteria.
Table 1-5 Grounding cable specifications
Item Description
Certification and
type
CSA, TEW type.
UL, 1015 type, 12 AWG, 600 V, 105 °C (221 °F), green/yellow insulated wire.
Maximum length 15 meters (50 feet)
Suggested cable Beldon # 9912, color code 189, or equivalent
NOTE: See Grounding for more information.
18 891–00577 EDGE Bin Scale 3 Wires LC

2Installation
Topics Covered in this Chapter
▪ Installing a loadcell to a tank leg (EDG-122 & 123)
▪ Lifting the tank
▪ Leveling the tank
▪ Mounting the Bin Scale Module
Installing a loadcell to a tank leg (EDG-122 & 123)
A loadcell must be installed to each tank leg for an accurate reading.
1. If holes do not exist for the loadcell leg mount (5), field drill three 7/16 in. holes, (A), (B), and (C)
from the bottom of the leg.
2. Remove the hardware from the leg anchor plates (20 and 21) at the bottom of the tank leg (9).
NOTE: Once the tank is lifted and the weight of the tank is off of the anchor plates, you can remove
them.
3. Install the loadcell leg mount (5) and loadcell back brace (8) to the tank leg (9) using two bolts (10)
and nuts (11).
IMPORTANT: Make sure the back brace is fully tightened against the tank leg so that the weight of
the tank is supported by the plate and leg mount and not by the bolt threads.
4. Install the bottom bolt using existing 3/8 hardware.
5. After the tank has been lifted install the top bolt and nut (10 & 11).
NOTE: Top bolt will interfere with the loadcell leg mount (5) until the tank has been lifted.
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Chapter 2: Installation
Figure 2-1 Field drill holes
A4.4 inches (11.18 cm) 9 Tank leg
B6.4 inches (16.26 cm) 10 7/16 x 2 3/4 HHCS bolt (S-9359)
C 9.8 inches (24.90 cm) 11 7/16 flange nut (S-10251)
5loadcell leg mount (AP-5666) 20 Back leg anchor plate (BLK-10057)
8loadcell Back Brace (AP-5669) 21 Front leg anchor plate (BLK-10058)
20 891–00577 EDGE Bin Scale 3 Wires LC