Currie tech e4.5 eZip User manual

2e4.5 Owner's Manual.indd, Last Modied: December 28, 2012 10:49 AM
Customer Service................................................................................3
Technical Information .........................................................................4
Scooter Components ..........................................................................5
Scooter Assembly ..........................................................................6-11
Tire ination.......................................................................................8
Quick release levers/clamps ......................................................10-11
Scooter Use........................................................................................12
Safety............................................................................................ 13-15
Battery Care ................................................................................. 16-19
Battery charging ..............................................................................19
Maintenance................................................................................. 20-23
Brake adjustment ...................................................................... 21-23
Troubleshooting .......................................................................... 24-25
Limited Warranty ......................................................................... 26-27
Additional Instructions and Warnings....................................... 28-29
CONTENTS

3
PLEASE DO NOT RETURN
THIS SCOOTER TO THE STORE.
For questions or assistance on assembly, contact
Currie Technologies® Customer Service toll free at
[phone]
Monday - Friday
8:00 am - 4:00 pm (PST)
Retain this manual along with the original sales receipt. Record the product serial number (S/N), place of purchase and date
of purchase below.
Model Name : __________________________________________
S/N : __________________________________________________
Place of Purchase : ______________________________________
Date of Purchase : _______________________________________
(Stamped on scooter frame, between front wheels)

4e4.5 Owner's Manual.indd, Last Modied: December 28, 2012 10:49 AM
Minimum Rider
Age 13 years old
Maximum Rider
Weight 180 lbs. (81.6 kg)
Maximum Speed* 12 mph (19 kph)
Maximum range* 5 miles (8 km)
Battery 24V 7Ah, SLA
Charging time** 4-6 hours
*Maximum range and speed varies based on rider weight and terrain
**Charge time is based on new batteries charged with a standard charger
TECHNICAL INFORMATION
Battery & controller compartments
(underneath deck)

5
SCOOTER COMPONENTS
Brake lever
“Top cap”
Steering mast
Throttle
Handlebar
Quick release
On/Off switch
Chain guard with
access door for
tire ination
Battery & controller compartments
(underneath deck)
Seat mast
Saddle
Charger port
(XLR-3 plug type)
Locking pin

6e4.5 Owner's Manual.indd, Last Modied: December 28, 2012 10:49 AM
ASSEMBLING YOUR E4.5
1. Slide the steering mast onto the scooter frame. Make sure the silver locking pin engages, then close the quick
release securely to hold the mast in place. See the next section of this manual for more information on properly
tightening quick release clamps.
1b
1a
Steering mast
Locking pin

7
2. Install the seat mast into the frame. The mast should go all the way down to the base of the scooter, as shown in
photo 2a. You may need to twist the mast to work it into position. With the mast fully inserted, twist the saddle so it is
facing forward, parallel to the scooter, then tighten the binder bolt as show in photo 2b. When the binder bolt is properly
tightened, the seat mast will not be able to twist out of position or pull out of the scooter.
2a 2b
3. Before riding for the rst time, you should check the tightness of all nuts and bolts on the scooter. Most important are
the front wheel axle nuts, any nuts or bolts around the rear brake, the motor, and the rear wheel. Make sure the brake
levers and throttle are secure on the handlebars. If they can be twisted out of alignment, their mounting bolts need to be
tightened.

8e4.5 Owner's Manual.indd, Last Modied: December 28, 2012 10:49 AM
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Both the front and rear tires on the e4.5 are pneumatic, meaning they need to be kept inated at the proper air pressure to
work properly. Just like a car tire, the proper ination pressure is molded into the sidewall of the tire. Unlike a car, it is best
to inate your scooter’s tires with a hand pump (usually sold for inating bicycle tires), to avoid overlling.
To inate the front tire:
1. Remove the valve cap from the air valve.
2. Add air as needed, checking the pressure regularly to avoid overlling.
3. Reinstall the valve cap.
To inate the rear tire:
1. Move aside the door on the chainguard covering the valve. Align the tire valve with the hole in the chainguard, and
remove the valve cap.
2. Install the supplied valve extender.
3. Add air as needed, checking the pressure regularly to avoid overlling.
4. Remove the valve extender, reinstall the valve cap, and close the cover door.

9
Attention!
Before riding your scooter for the rst time, you must
connect the battery, located under the deck plate
1
2
3

10 e4.5 Owner's Manual.indd, Last Modied: December 28, 2012 10:49 AM
Properly adjusting the steering mast quick release clamp
On the E4.5, the steering mast is clamped in place by the force of the
quick release cam lever pushing against one side of the clamp and
pulling the tension adjusting nut, by way of the skewer, against the other.
The amount of clamping force is controlled by the tension adjusting nut.
Turning the tension adjusting nut clockwise while keeping the cam lever
from rotating increases clamping force; turning it counterclockwise while
keeping the cam lever from rotating reduces clamping force. Less than half
a turn of the tension adjusting nut can make the difference between safe
clamping force and unsafe clamping force.
1. With the quick release clamp in the OPEN position, position the
steering mast so that the handlebar is perpendicular to the front axle.
2. Swing the quick release lever into the CLOSED position.
3. While holding the front wheel in place, grab the handlebar with both
hands and attempt to rotate it out of alignment.
Tension adjusting
nut
Skewer
Cam lever
open
Closed

11
4. If you are able to force the handlebar out of alignment with the front wheel, the clamp needs to be adjusted. Holding
the quick release lever in the OPEN position with one hand, tighten the tension adjusting nut with your other hand
about 1/2 turn clockwise.
5. Attempt to swing the lever into the CLOSED position. If the lever cannot be pushed all the way to the CLOSED
position, return the lever to the OPEN position, then turn the tension adjusting nut counterclockwise one-quarter turn
and try tightening the lever again. Repeat steps 3, 4 & 5 until proper quick release tension is achieved.

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SCOOTER USE
Before riding your scooter for the rst time, you should fully charge the battery. This may take up to 6 hours. See the sec-
tion of this manual on battery charging for more information.
Turn the scooter on by ipping the power switch on the deck.
1. To get going, just twist the throttle on the right side of the handlebars.
2. To stop, pull the left-hand brake lever to slow the rear wheel. Try not to skid the wheel; the tire can develop at spots
and cause a bumpy ride.
In order to ensure your scooter’s battery lasts as long as possible, you should fully charge the battery
after each and every ride. Please see the section of this manual on battery care for more information.

13
SAFETY GUIDELINES
LIMITATIONS OF SAFETY AND WARNING NOTICES
This owner’s manual includes important safety guidelines and maintenance instructions. Failure to read, understand and
follow the instructions in this manual may lead to serious injury or even death.
INSURANCE NOTICE
Your insurance policies may not provide coverage for accidents
involving the use of this electric scooter. To determine if coverage is
provided, you should contact your insurance company or agent.
» This product is intended for use under adult supervision only. Even under adult supervision serious injuries or
even death can occur.
» Always ride within your capabilities and use common sense, do not ride at night. You are using this product at
your own risk. Never operate this product at a speed which is too fast for your skills. Always drive at low speed on
dusty surfaces.
» This product is not intended, designed or licensed for roadway use. This product is intended for use outdoors
and on a private, closed course only. Ride only on dry, smooth, solid paved surfaces without motor vehicle
trafc. Never use this product on roadways (paved, gravel or dirt), sidewalks, driveways, parking lots near motor
vehicles, on or near steep inclines or steps, swimming pools or other bodies of water.
» This product is not regulated by transportation regulations (that is, the Department of Transportation (DOT)) or
state law.
» The laws and ordinances vary greatly from municipality to municipality. It is your responsibility to know and abide
by your local restrictions. We recommend you contact your local police or Department of Motor Vehicles to nd
out about any special laws or rules governing the use of this product where you live.

14 e4.5 Owner's Manual.indd, Last Modied: December 28, 2012 10:49 AM
Never operate this product without proper training or instructions.
A child under 13 years old should never operate this product. Rider age does not necessarily mean that they are
qualified to operate this product. A parent should never allow this product to be used by an individual not having the
ability, coordination, maturity, skills and strength to operate it safely and in a controlled manner.
Maximum rider weight is 180 lbs (81.6 kg); never exceed it. Rider weight does not necessarily mean that they are
qualified to operate this product.
Never modify this product through improper installation, modification of existing parts or use of non-authorized
accessories. Doing so may result in denied warranty claims.
Before every ride, make sure the handlebars are properly secured to the scooter as instructed in the assembly
portion of this product manual.
This product is designed to be used by only one person at a time. Never carry passengers or allow more than one
person to use this product at a time.
Always wear an approved helmet that fits and is worn properly when using this product. Also recommended is to
always wear knee pads, elbow pads, eye protection (goggles or face shield), gloves, boots, long sleeved shirt or
jacket and long pants. Never operate this product barefoot or in sandals as this increases the risk of injury.
Always keep both hands on the handlebars (hand grips) during operation.
Always drive slowly and pay extra attention when operating on unfamiliar terrain. Always be alert to changing
terrain conditions when operating this product.
Never operate on excessively rough, slippery or loose terrain.

15
Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed as this
could increase the risk of injury.
Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles, such as
large rocks or fallen trees.
Do not ride with headphones. They mask traffic sounds and emergency vehicle sirens, distract you from
concentrating on what is going on around you, and their wires can tangle in the moving parts of the scooter, causing
you to lose control.
Do not do stunts, wheelies, jumps or any other type of dangerous riding. They can cause severe injury to you and
damage your scooter.
Do not lean the scooter excessively as this may allow parts of the scooter to contact the ground and may result in
lose of control or damage to the scooter.
Do not touch the motor or brakes as they can become hot from use.
WET WEATHER RIDING
This product is not meant for use in the water (damp roads, puddles, rain, streams, etc.). Never immerse this product in
water as the electrical and brake systems may be damaged.
BATTERY CHARGER
The charger and charger port should be regularly inspected for damage (cord, plug, enclosure, etc.). If damage is found
stop using the charger until it can repaired or replaced.
The charger is not a toy and should be kept out of reach of children at all times.
Always disconnect the charger from the wall outlet and the charger port on the scooter when not using it.
Do not charge your battery for more than 24 hours continuously.

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BATTERY CARE
Proper maintenance of batteries will maximize their lifespan and capacity. Currie Technologies® warranties your new
batteries from the date of purchase only if properly cared for—refer to the limited warranty for details.
Currie uses SLA (Sealed Lead Acid) batteries in the E4.5 scooter. This is a very user-friendly type of battery when cared
for properly.
Care
Even with proper care, rechargeable batteries do not last forever. Every time the battery is discharged and subsequently
recharged, its relative capacity decreases by a small percentage. You can maximize the life of your battery by following
the instructions in this guide.
• Batteries should be fully charged immediately when they are received for the full recommended charge times.
E4.5 (SLA) recommended charge time: 4-6 hours
• Never charge batteries for longer than 24 hours continuously.
• Do not mix old and new batteries. Do not mix alkaline, standard (carbon-zinc), or rechargeable (ni-cad, ni-mh, etc.)
batteries.
• SLA batteries do not have a “memory.” Partial discharge/charge cycles will not harm the batteries’ capacity or
performance.

17
• The rated output capacity of a battery is measured at 77°F (25°C). Any variation in this temperature will alter the
performance of the battery, and shorten its expected life. High temperatures especially reduce overall battery life & run
time.
• Always be sure to turn the bike/scooter power switch to “OFF” after each use. If you leave the power switch in the
“ON” position, or your product has not been charged for a long period of time, the batteries may reach a stage at which
they will no longer hold a charge.
• Be friendly to the environment! Be sure to recycle your old batteries at a local battery-recycling center. Do not throw
them in the garbage! Check www.call2recycle.org for more information on free battery dropoff locations.
Storage
When storing your batteries for a long period of time (longer than two months):
• Charge your batteries every 90 days to avoid capacity loss. Batteries slowly self-discharge when left unused for a
long period of time; if the battery cells are allowed to reach a critically low voltage, their lifespan and capacity will be
permanently reduced.
• Always disconnect your charger from the wall outlet and battery before storing the battery.
• Avoid storing your batteries in extreme temperatures, whether hot or cold.
• Batteries are best kept in a cool, dry place. Do not allow batteries to accumulate condensation, as this could cause
shorting or corrosion.
• The recommended storage temperature for both SLA and Li-Ion batteries is between 32-77 °F (0-25°C).
• Avoid exposing the battery to extreme heat (104°F (40°C) or higher) for long periods of time.

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Battery FAQ
Q: Do I need to “break-in” my batteries?
A: Yes, it is recommended that you perform a “break-in” cycle consisting of ~ three discharge/charge cycles to allow your
batteries to reach optimum performance. This involves three complete discharges and three complete recharges. After
this initial “break-in” cycle the batteries will have maximum possible performance and less line voltage fluctuations under
load.
Q: Is it normal that the batteries get warm when recharging?
A: Yes, it is normal that the batteries will become warm to the touch during the recharging process. This is because the
increase of internal resistance and lower energy conversion efficiency from electric energy to chemical energy.
Q: How long will my batteries last before needing replacement?
A: Average battery life depends on use and conditions. Even with proper care, rechargeable batteries do not last
forever. Conservatively, an SLA battery will come to the end of its useful life after ~200 full discharge/charge cycles. A
partial charge/discharge counts fractionally against those numbers; running the battery down halfway then recharging it
completely uses up one half of a charge cycle.
“End of useful life” refers to the point at which a battery can no longer supply 80% of its original rated capacity in
ampere-hours. After this point, the aging process will accelerate and the battery will need to be replaced.

19
Plug the battery charger into a wall outlet, then into the charger port on the neck of the scooter. The indicator light on the
face of the charger will turn red, showing that charging has started. When charging is complete, the indicator light will turn
green. A full charge will take 4-6 hours, however if the battery is not empty charging may take much less time. Always
unplug the charger after use. Always store the scooter with the power switched turned OFF.
BATTERY CHARGING

20 e4.5 Owner's Manual.indd, Last Modied: December 28, 2012 10:49 AM
MAINTENANCE
Regularly checking your scooter and performing maintenance will greatly extend its useful life, and ensure the scooter
remains safe to ride.
Before each ride, make sure that...
...the steering mast quick release is tight, and the handlebar cannot turn away from the wheels.
...the front wheel axle nuts are tight.
...the front and rear wheels are not cracked or damaged.
...the rear brake operates normally.
...the brake lever is tightened securely to bar, and the lever cannot rotate on the handlebar.
...the handlebar clamp bolts are tight, and the handlebar cannot move or twist out of alignment with the front wheel.
If the scooter is being used regularly, every month you should...
...clean the drive chain and lubricate it with a light oil.
...check the drive chain for broken or damaged links.
...inspect the frame, especially the steering mechanism for cracks or wear.
...check that the tires are inated to the pressure indicated on their sidewalls.