Curtis Ilg Instruction Manual

Installation Instructions,

Service & Warranty Information

Revised: May 2002

MODELS INCLUDEDMODELS INCLUDED

MODELS INCLUDED

••

• ILG

••

• ILGS

FIND OUT MORE

ON THE WEB.

WILBURCURTIS.COM

WILBUR CURTIS COMPANY Montebello, CA 90640

DRAFT COPY

NotReleased.ThisVersionExistsasFileNo.

I:\DIAGRAMS\FRANK\FX-134.p65

INTERLOCKCOFFEEGRINDERS

FOR THE LATEST SPEC INFORMATION GO TO WWW.WILBURCURTIS.COM

•

ISO9001REGISTERED

ILGInterLockGrinder

FIND OUT MORE

ON THE WEB.

WILBURCURTIS.COM

FIND OUT MORE

ON THE WEB.

WILBURCURTIS.COM

WILBURCURTISCOMPANY

Montebello,CA90640

ModelsIncluded

ILG

ILGS

CAUTION:CAUTION:

CAUTION: Please use

this setup procedure

before attempting to use

this grinder. Failure to follow the

instructions can result in injury or

the voiding of the warranty.

WARNING TO AVOID

SCALDING, Do not

remove brewcone whil

brew light is flashing.

ISO9001REGISTERED

InterLock Coffee Grinders - Instructions

FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO

WWW.WILBURCURTIS.COM

This appliance is designed for commercial use.Any servicing other than cleaning and maintenance should be performed by an

authorized Wilbur Curtis service center.

• Do NOT immerse the unit in water or any other liquid

• To reduce the risk of fire or electric shock, do NOT open top panel. No user serviceable parts inside.Repair should be done

only by authorized service personnel.

• Keep hands and other items away from hot parts of unit during operation.

• Never clean with scouring powders or harsh implements.

ImportantSafeguards/Conventions

ConventionsConventions

Conventions

WARNINGS –ARNINGS –

ARNINGS –ARNINGS –

ARNINGS – TT

To help ao help a

o help ao help a

o help avoid personal injurvoid personal injur

void personal injurvoid personal injur

void personal injuryy

yImportant Notes/Cautions – from the factorImportant Notes/Cautions – from the factor

Important Notes/Cautions – from the factorImportant Notes/Cautions – from the factor

Important Notes/Cautions – from the factoryy

QUICK STQUICK ST

QUICK STARAR

ARAR

ART & SETUPT & SETUP

T & SETUPT & SETUP

T & SETUP

SETUPSETUP

SETUP

1. Install the grinder on a firm, level base in a location where it can be connected to a grounded electrical outlet of 120VAC,

rated at 15 amps minimum.

2. Test the unit by running some whole bean coffee through the grinder. If any problems are encountered, refer to the complete

troubleshooting section at www.wilburcurtis.com or call Technical Service at 800-995-0417.

CONNECTING THE INTERLOCK GRINDERCONNECTING THE INTERLOCK GRINDER

CONNECTING THE INTERLOCK GRINDER

1. Place grinder near brewer.

2. Remove top cover of brewer.

3. Remove empty strain relief from hole labeled INTERLOCK in back of brewer. Pass end of grinder interlock cable through this

hole. On single head brewers plug the cable directly into timer WC-642. On dual head brewers plug interlock cable into the

timer interlock cable.

4. Place strain relief onto cable outside of brewer. Connection to Gem-312IL timer cable should be inside brewer. Use a plier to

squeeze the strain relief to slip it into the hole. Plug linecord into power outlet.

INTERLOCK OPERAINTERLOCK OPERA

INTERLOCK OPERATING INSTRTING INSTR

TING INSTRTING INSTR

TING INSTRUCTIONSUCTIONS

UCTIONSUCTIONS

UCTIONS

1. Open the door on top of the grinder and fill with fresh whole bean coffee. Close the top door.

2. Place an empty Satellite on the warmer deck of the brewer and preheat it by switching on warmer.

3. Place a new paper filter into the brewcone.

4. Insert the brewcone into the basket holder arms on the grinder.

5. Press the appropriate grind switch (SMALL, MEDIUM or LARGE).

6. Allow the grind motor to completely stop before removing the brewcone. The

brew selection is now “Locked” in at the brewer and is indicated by the flashing

light on the InterLock brewer.

7.Transfer the filled brewcone to the brewer and press the flashing brew button.

Brew cycle is complete when the brew light stops flashing.

ADJUSTMENT FOR COARSE THROUGH FINE GRIND*ADJUSTMENT FOR COARSE THROUGH FINE GRIND*

ADJUSTMENT FOR COARSE THROUGH FINE GRIND*

1. Empty hopper of coffee beans. Run grinder to clear grinding burrs of coffee.

2. Open housing cover to locate adjustment screw (8) and lock nut (7). Loosen lock nut.

3. Run motor during adjustment. Turning adjustment screw clockwise will result in a finer grind (if, while turning, you hear the

grinding burrs starting to touch, immediately, back off 1/8th turn). Turning counter

clockwise will produce a coarser grind.

4. With a screwdriver holding the adjustment screw in place, tighten the locknut.

5. Run some coffee beans through the machine to check the grind adjustment.

6. Replace front cover on machine.

*This adjustment may change the amount of ground coffee dispensed.

CHANGING A BROKEN SHEAR DISKCHANGING A BROKEN SHEAR DISK

CHANGING A BROKEN SHEAR DISK

1. Unplug the power cord.

2. Empty the hopper of beans.

3. Take out the thumb screws (10) to remove the grind cap (6).

4. Pull out the grinding burr/feed worm assembly (2). The inner half of the grinding burr set

will remain in the housing.

5. Separate the shear cap (5) and shear drive (3). The snapped shear disk (4) should fall

out of it’s slot on the shear drive.

6. Inspect and clean housing (1) of any coffee or debris. Especially look for anything that may have broken the shear disk.

7. Re-insert the feed worm and grinding burr on to the motor shaft.

8. Push shear drive through burr/feed worm assembly and align large slot with tongue on the motor shaft.

9. Rotate burr/feed worm assembly to align slot with narrow slot on shear drive.

10. Insert a new shear disk into slot. Cover with the shear cap.

11. Replace grind cap and thumb screws.

WILBURILBUR

ILBURILBUR

ILBUR CC

CURTISURTIS

URTISURTIS

URTIS CC

COMPOMP

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543

PROGRAMMING THE ILG GRINDER

1. Turn ON/OFF switch to the OFF position.

2. Open the lower front panel by removing the holding screws.

3. Turn ON/OFF switch to the ON position. This turns on the components in the grinder and

timer board.

4. Locate the timer and move the RUN-PROGRAM switch to the PROGRAM position (see

illustration, right).

5. Locate the grinding switch indicating the amount of coffee to be ground (12, 24, or 36

cup - decaf or regular) on the front panel.

6. Press and hold the desired grinding switch for a precise amount of seconds to be equal

to the required grinding time. At the time the grinding switch is depressed, the following

will happen:

!The original stored time will reset to zero and the timer will start a new count.

!The auger and grinder motor will activate.

At the time of release of the grinding switch, the following will happen:

!The timer is ready for adding or storing a preset time.

!The auger will stop but the grinder motor will continue until the housing is cleared of ground coffee.

7. You can still add time to the same grinding switch. This "adding" function is active only for the grinding switch you are

programming at this time and until the RUN/PROGRAM switch is moved to the RUN position or until you program a

different grinding switch. To add time, press and hold the same grinding

switch for the seconds you wish to add to this grinding switch.

8. Wait until the grinder motor stops, then switch the RUN/PROGRAMRUN/PROGRAM

RUN/PROGRAMRUN/PROGRAM

RUN/PROGRAM

switchswitch

switch to the RUN position. This will store the previously set times.

9. Turn ON/OFF switchON/OFF switch

ON/OFF switchON/OFF switch

ON/OFF switch to the OFF position.

10. Replace (remount) the Lower Front Panel.

PROGRAMMING THE

GRINDER

NOTE: Time settings in

this table are only

approximate. Amounts

will vary with grind texture and

specific coffee bean. Weigh your

output, then make adjustments as

necessary

910

15 B

ILLUSTRATED PARTS

LIST

Grinder MotorGrinder Motor

Grinder Motor

PARTS DIAGRAM

Hopper & Top CoverHopper & Top Cover

Hopper & Top Cover

ILGS OnlyILGS Only

ILGS Only

WARNING: The next step will activate the 110 VAC circuit and some wires will be energized. Proceed with

CAUTION and avoid contact with "live" wires.

1.3

1.5

1.8

2.0

2.5

3.0

3.7

4.5

6.2

7.6

9.1

10.6

11.8

13.5

Seconds OuncesSeconds Ounces

DESCRIPTION

MOTORCRUSHING GRINDER ASSY 120VAC

MOTOR, GRINDER 120VAC

CAPACITOR, COFFEE GRINDER ASSY

SHEAR DRIVE COFFEE GRINDER

SHEAR DISK

CAP, SHEAR DISK GRINDERS

COVER,GRINDER HOUSING W/LABEL

SCREW & THRUST PIN ADJUSTING ASSY

SPRINGBAFFLE LONG, NITRIC ACID COLORING

SPRING BAFFLE SHORT, NITRICACID COLORING

BAFFLE, SPOUT

SPOUT,GRINDERHOUSING

BURRS, SET CRUSH HIGH FLOW

SPRING, TENSION COFFEE GRINDER

WORM FEEDING ASSY CCG

WC-9135

WC-91022

WC-91026

WC-91024

WC-91025

WC-91016

WC-91017

WC-91015

WC-91029

WC-91027

WC-91028

WC-91023

WC-91045

WC-91021

WC-91020

ITEM PARTN°

864

PARTS DIAGRAMS

Center Cover & GearCenter Cover & Gear

Center Cover & Gear

Motor ILG & ILGSMotor ILG & ILGS

Motor ILG & ILGS

Motor & Base ILG & ILGSMotor & Base ILG & ILGS

Motor & Base ILG & ILGS

Item Part No. Description

COVERASSEMBLYTOP ILGS

HOPPER, COFFEE BEAN S.H. GRINDER

WINDOW, ACRYLIC ILGS

COVER, HOPPER DUAL GRINDER ASSY

WINDOW, ACRYLIC DUAL GRINDER

SPACER, 5/8" AGITATION WHEEL (OPTIONAL)

WHEEL, GRINDER AGITATION CCG (OPTIONAL)

SPACER, 9/32" AGITATION WHEEL (OPTIONAL)

DIVIDER, DUAL HOPPER, SS

DIVIDER, W/HOLE ILG-11/DHG-11 (AS SHOWN, OPTIONAL)

SHAFT AGITATION WHEEL (OPTIONAL)

DUAL HOPPER GRINDER ASSY

AUGER ASSY DHG/ILG/ILGD

BEARING, AUGER BR

WRAP, DUAL HOPPER ILGD

FUNNEL, DHG/ILGD

SHEILD, HOUSING, ILGD/ILG/SHG/DHG

MOTOR, GEAR 115V DUAL GRINDER

BREAKER, CIRCUIT 10A 120/250VAC

COVERASSEMBLY,SPOUT

COVER,TIMER BOTTOM

LABEL, SWITCH PANEL, ILG

LABEL, SWITCH PANEL, ILGS

SWITCH, DECAF 115V

SWITCH, REGULAR 115V

SWITCH, ON/OFF 115V

LABEL, IL TIMER PROGRAM

BASE, GRINDER

LEG, SCREW BUMPER 8/32 STUD

SCREW, SHOULDER, 5/16 x 5/8

BASKETHOLDER ASSY

MOTOR, CRUSHING GRINDER ASSY 120VAC SHG/DHG/ILGD

SPRING, BASKET HOLDER

NUT, HEX ADAPTER GRINDER

TIMER

TIMER GRINDER 120V 50 SEC ILGS

WC-9129

WC-9117

WC-9187

WC-9118

WC-9131

WC-9143

WC-9160

WC-9144

WC-9132

WC-9188

WC-9142

WC-9116

WC-9158

WC-9183

WC-91013

WC-9130

WC-9134

WC-9151

WC-1504

WC-9164

WC-9145

WC-6326

WC-6334

WC- 124

WC- 122

WC- 121

WC-38001

WC-75135

WC-3502

WC-4813

WC-9141

WC-9135

WC-9155

WC-9123

WC- 644

WC- 652

21A

33A

Hopper & Top CoverHopper & Top Cover

Hopper & Top Cover

ILG OnlyILG Only

ILG Only

12 13

23 25

ELECTRICAL SCHEMAELECTRICAL SCHEMA

ELECTRICAL SCHEMATICTIC

TICTIC

TIC

FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW.WILBURCURTIS.COM

10/18/01.10.8 . edr 3173 Rev NC

Made TimerTable Chg 1/7/02

Printed in U.S.A. 10/01 F-1995-S Rev NC

WARRANTY We hereby certify that the products manufactured by the Wilbur Curtis Company, Inc., are, to thebest of our knowledge, free from all defects and faulty workmanship.

The following warranties and conditions are applicable:

• 90 Days for Labor and 1 Year Parts from Date of Purchase from Factory: This warranty covers all electrical parts, fittings and tubing.

• 40 Months or 40, 000 Pounds of Coffee on a set of Grinding Burrs. (ADS Grinders)

• 2 Years from Date of Purchase: This warranty covers electronic control boards and leaking or pitting of a stainless steel body of a Brewer or Urn.

• 90 Days from Date of Purchase: On replacement parts that have been installed on out of warranty equipment

All in-warranty service calls must have prior authorization from the manufacturer. For an RMA(Return MerchandiseAuthorization) number, call the Technical Service Department at 1-800-995-0417. The Wilbur Curtis

Company will allow up to 100 miles, round trip, per in-warranty service call.

CONDITIONS & EXCEPTIONS

The warranty covers original equipment at time of purchase only. The Wilbur Curtis Company, Inc., assumes no responsibility for substitute replacement parts installed on Curtis equipment that have not been purchased

from the Wilbur Curtis Company. Inc The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met. The warranty does not cover and is void under these circumstances:

1) Improper operation of equipment. The equipment must be used for its designed and intended purpose and function.

2) Improper installation of equipment. This equipment must be installed by a professional, certified technician and must comply with all local electrical, mechanical and plumbing codes.

3) Wilbur Curtis Company will not be responsible for the operation of equipment at other than the stated voltages on the serial plate.

4) Abuse or neglect (including failure to periodically clean or remove lime accumulations). Manufacturer is not responsible for variation in equipment operation due to excessive lime or local water

conditions.

5) Replacement of items subject to normal use and wear. This shall include, but is not limited to, light bulbs, shear disks, “0” rings, gaskets, canister assemblies. whipper chambers and plates, mixing

bowls, agitation assemblies and whipper propellers.

6) Any faults resulting from inadequate water supply. This includes, but is not limited to, excessive or low water pressure, and inadequate or fluctuating water flow rate.

7) All repairs and/or replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use.

8) All labor shall be performed during regular working hours. Overtime charges are the responsibility of the owner.

9) Charges incurred by delays, waiting time, or operating restrictions that hinder the service technician’s ability to performservice is the responsibility of the owner of the equipment.

This includes institutional and correctional facilities.

10) All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Service Department before return of the unit to the factory.

11) All equipment returned to us must be repackaged properly in the original carton. No units will be accepted if they are damaged in transit due to improper packaging.

12) Damaged in transit.