Curtis TP15T10A1100 User manual

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TROUBLESHOOTING GUIDE
THERMOPRO BREWERS
MODELS: TP15T10A1100, TP15S10A1500

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PART # DESCRIPTION
TP15S10A1500 SINGLE BREWER PARTS IDENTIFICATION
1. WC- 844-101 VALVE, ADJ BY-PASS
2. WC-39444 LABEL, UCM OVERLAY TP2S 3-BATCH
3. WC-39417 LABEL, UCM OVERLAY TP2S 1-BATCH
4. WC-39416 LABEL, UCM OVERLAY TP2S 2-BATCH
5. WC-29050 SPRAYHEAD ASSY, ADVANCED FLOW
6. WC- 847 VALVE, WATER INLET 2GPM 120V 10W
7. WC-1501 FUSE HOLDER W/5A FUSE
8. WC-37122 KIT, DUMP VALVE BREW RIGHT
9. WC-1825 FAUCET ASSY, HOT WATER TP2S/2T
10. WC-8559 RELAY, SOLID STATE 40A W/HEAT SINK
11. WC-5350 TUBE, ½ ID x 1/8W SILICONE
12. WC-5502-01 KIT, PROBE, ASSY WATER LEVEL
13. WC-5310 TUBING, 5/16” ID X 1/8” W SILICONE
PART # DESCRIPTION
14. WC- 904-04 ELEMENT, HEATING 1.6KW 120V W/JAM NUTS
15. WC- 906-04 ELEMENT, HEATING 2KW 220V W/JAM NUTS
16. WC- 522 THERMOSTAT, RESET
17. WC- 103 SWITCH, TOGGLE 25A 125/250VAC RST
18. WC-1438-101 SENSOR, HEATING TANK
19. WC- 723 CONTROL MODULE, 120V TP2S/TP2T
20. WC-43062 GASKET, TANK LID
21.
WC-2977-101K KIT, SPRAYHEAD FITTING ULTEM
22. WC-37317 9MM STRAIGHT FITTING
23. WC-37357 12MM STRAIGHT FITTING
24. WC-37365 INLET FITTING
25. WC-37266 OVERFLOW FITTING
6
8
9
10
21
1
2
5
C11
12
14
16
18
20
7
17 19
C

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PART # DESCRIPTION
TP15T10A1100 TWIN BREWER PARTS IDENTIFICATION
1. WC- 844-101 VALVE, ADJ BY-PASS
5. WC-29050 SPRAYHEAD ASSY, ADVANCED FLOW
6. WC- 847 VALVE, WATER INLET 2GPM 120V 10W
8. WC-37122 KIT, DUMP VALVE BREW RIGHT
9. WC-1825 FAUCET ASSY, HOT WATER TP2S/2T
10. WC-8559 RELAY, SOLID STATE 40A W/HEAT SINK
11. WC-5350 TUBE, ½ ID x 1/8W SILICONE
13. WC-5310 TUBING, 5/16” ID X 1/8” W SILICONE
16. WC- 522 THERMOSTAT, RESET
18. WC-1438-101 SENSOR, HEATING TANK
19. WC- 723 CONTROL MODULE, 120V TP2S/TP2T
PART # DESCRIPTION
20. WC-43062 GASKET, TANK LID
21.
WC-2977-101K KIT, SPRAYHEAD FITTING ULTEM
26. WC- 37121 KIT, DUMP VALVE BREW LEFT
27. WC-39442 LABEL, UCM OVERLAY TP2T TWIN 3-BATCH
28. WC-39415 LABEL, UCM OVERLAY TWIN 2-BATCH
29. WC-39414 LABEL, UCM OVERLAY TWIN 1-BATCH
30. WC-37008 KIT, TANK LID ROUND
31. WC- 934-04 ELEMENT, HEATING 2.5 KW 220V W/JAM NUTS
32. WC- 102 SWITCH, TOGGLE 125/250 VAC RESISTIVE
33. WC-37176 KIT, UCM & LABEL INSTRUCTIONS THERMOPRO
A
C
26
B

2

6



2
B
D
30
12
13
31
16
C
11
A
32
C
33
18
D

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PART # DESCRIPTION
TXSG1501S600 THERMAL SERVER PARTS IDENTIFICATION
34. WC-37387 KIT, CAP, TETHER & SCREW TXSG
35. WC-2025 GLASS, GAUGE 8” TLXSG10
36. WC-2063 BRACKET, GAGE GLASS RING
37. WC-1939-101 NUT, FLANGED
38. WC-1938 SHANK, PLASTIC
39. WC-2005 WASHER, SHIELD CAP 1/8”
40. WC-1903 NUT, UNI0N SHANK
PART # DESCRIPTION
41. WC-1906 C’ RING .917 x .760 x .090
42. WC-3705 KIT, FAUCET REPAIR
43. WC-1841 FAUCET, ESP BLACK LOCKING
44. WC-2456 ELBOW, SILICONE STRT SIDE SRV
45. WC-36076 BRUSH, GAGE GLASS
46. WC-37396 KIT, GLASS GAUGE 10” 3PK TXSG15
47. WC-37395 KIT, GAUGE ASSY 10” BLK TXSG15
44
37
38
40
41 42
43
45
34
47
39
35
46
36

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PARTS IMAGES
WC- 844-101
VALVE, ADJ BY-PASS
1
WC-39444
LABEL, UCM OVERLAY TP2S 3-BATCH
2
WC-39417
LABEL, UCM OVERLAY TP2S 1-BATCH
3
WC-39416
LABEL, UCM OVERLAY TP2S 2-BATCH
4
WC-29050
SPRAYHEAD ASSY, ADVANCED FLOW
5
WC- 847
VALVE, WATER INLET 2GPM 120V 10W
6
WC-1501
FUSE HOLDER W/5A FUSE
7
WC-37122
KIT, DUMP VALVE BREW RIGHT
8
WC-1825
FAUCET ASSY, HOT WATER TP2S/2T
9
WC-8559
RELAY, SOLID STATE 40A W/HEAT SINK
10
WC-5350
TUBE, ½ ID x 1/8W SILICONE
11
WC-5502-01
KIT, PROBE, ASSY WATER LEVEL
12
WC-5310
TUBING, 5/16” ID X 1/8” W SILICONE
13
WC- 904-04
ELEMENT, HEATING 120V W/JAM NUTS
14
WC- 906-04
ELEMENT, HEATING 220V W/JAM NUTS
15
WC- 522
THERMOSTAT, RESET
16
WC- 103
SWITCH, TOGGLE RST
17
WC-1438-101
SENSOR, HEATING TANK
18
WC- 723
CONTROL MODULE, 120V TP2S/TP2T
19
WC-43062
GASKET, TANK LID
20
WC-2977-101K
KIT, SPRAYHEAD FITTING ULTEM
21
WC-37317
9MM STRAIGHT FITTING
22
WC-37357
12MM STRAIGHT FITTING
23
WC-37365
INLET FITTING
24

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PARTS IMAGES
WC-37266
OVERFLOW FITTING
25
WC- 37121
KIT, DUMP VALVE BREW LEFT
26
WC-39442
LABEL, UCM TP2T TWIN 3-BATCH
27
WC-39415
LABEL, UCM OVERLAY TWIN 2-BATCH
28
WC-39414
LABEL, UCM OVERLAY TWIN 1-BATCH
29
WC-37008
KIT, TANK LID ROUND
30
WC- 934-04
ELEMENT, HEATING W/JAM NUTS
31
WC- 102
SWITCH, TOGGLE RESISTIVE
32
WC-37176
KIT, UCM & LABEL
33
WC-37387
KIT, CAP, TETHER & SCREW TXSG
34
WC-2025
GLASS, GAUGE 8” TLXSG10
35
WC-2063
BRACKET, GAGE GLASS RING
36
WC-1939-101
NUT, FLANGED
37
WC-1938
SHANK, PLASTIC
38
WC-2005
WASHER, SHIELD CAP 1/8”
39
WC-1903
NUT, UNI0N SHANK
40
WC-1906
C’ RING .917 x .760 x .090
41
WC-3705
KIT, FAUCET REPAIR
42
WC-1841
FAUCET, ESP BLACK LOCKING
43
WC-2456
ELBOW, SILICONE STRT SIDE SRV
44
WC-36076
BRUSH, GAGE GLASS
45
WC-37396
KIT, GLASS GAUGE 10” 3PK TXSG15
46
WC-37395
KIT, GAUGE ASSY 10” BLK TXSG15
47

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LCD reads “Heating” LCD reads “Heating”
Verify that the resistance on the Temperature
Sensor is less than 10k ohms with a hot tank
(200+ degrees) If no, verify correct mounting and
that the walls of the tank are free of mineral de-
posits. If yes, bypass the sensor using a jumper
with a 5k ohm resistor. If the LCD reads “ready”
and the unit stops heating, replace the tempera-
ture sensor, if not, replace the UCM.
LCD reads “Ready to Brew”
Check the A.C. side of the SSR for continuity. if
continuity is present, replace the SSR, if no
continuity, replace UCM.
TROUBLESHOOTING INSTRUCTIONS
HEATING ISSUES
Verify 220 volts between L1-L2 on the
power block. If yes, proceed to #2. If no,
verify that the unit is plugged in correctly,
and that the panel breaker is turned on.
Verify 220 volts between #2 & #4 on the
Manual Reset Thermostat.
If yes, proceed to #3, if no, reset or
replace the Manual Reset Thermostat.
Verify 220 volts across the Toggle Switch.
If yes, proceed to #4. If no, replace the
toggle switch.
Verify 220 volts across the Heating
Elements. If yes, proceed to #5. If no,
verify 5 VDC on the SSR. If yes, replace the
Solid State Relay, if no, replace the UCM.
Verify 19 ohm across each active Heating
Element, and replace any Heating
Element that reads “OPEN”
Not heating: Overheating:
1
4
2
3
5
Is the water turned on?
Yes:
Yes:
No:
Yes:
No:
TANK FILLING ISSUES
Overlling:Not lling:
Verify 120 volts at inlet valve coil.
Replace Inlet Valve
Remove Orange wire from the Water
Level Probe. Does the Tank Fill?
Replace Water Level Probe.
Replace UCM
Does the tank continue to fill after the
toggle switch has been turned off ?
Yes:
No:
Yes:
No:
Replace Water Inlet Valve.
Remove the Orange wire from the Water
Level Probe and connect it to ground.
Does the tank stop lling?
Replace the Water Level Probe
Replace the UCM

TROUBLESHOOTING INSTRUCTIONS - continued
BREWING ISSUES
LCD does not read “Brewing”
If the LCD reads “Ready to Brew” and no
response when Brew Button is pressed, replace
the UCM.
LCD reads “Brewing”
No water ow from the sprayhead:
Does water ow from the hot water faucet?
If yes, verify 120 volts at the dump valve coil.
If voltage is present at the dump valve coil,
replace the dump valve.
If 120 volts is not present at the dump valve
coil, conrm continuety of wiring between molex
connector and Dump Valve.
If okay, replace the UCM. (Verify the resistance
on the dump valve coil to be open in one direc-
tion, and under 2k ohm in the other direction
BEFORE REPLACING THE UCM).
If water does not ow from the hot water faucet,
replace the Water Level Probe.
*Ensure correct alignment of the sprayhead
tting and that the tubing is routed properly to
allow for maximum water ow.
*Ensure that the sprayhead is free of mineral
deposits, in good repair, and properly conected.
Short Pots:
Verify that the Dump Valve outlet tting on the
tank, the tubing between the tank outlet and the
Sprayhead tting, the Sprayhead, and Dump
Valve are clear of obstructions.
Ensure correct alignment of the sprayhead
tting and that the tubing is routed properly to
allow for maximum water ow.
Verify that the Hot Water Tank is lling correctly.
If not, replace the Water Level Probe.
If all the above are okay, replace the Dump
Valve.
Overowing the Pots:
Ensure that the Sprayhead has not been
removed. Replace as needed.
Ensure that the Hot Water Tank is not overowing
(See Tank Filling Issues).
Ensure Cold Brew Lock is set to 5 degrees.
Ensure that Lime / Debis are not a factor If all
the above are okay, replace the Dump Valve.
JUNE/2014 M54_TS_WC_TP_revNC
Wilbur Curs Co., Inc.
6913 Acco Street, Montebello CA 90640
Customer Service: 800.421.6150 | 323.837.2300
csrassistance@wilburcurs.com
Tech Support: 800.995.0417
www.wilburcurs.com