CYBELEC CybTouch 6 W User manual

CybTouch 6 W-G
Swing Shears & Adjustable Rake Angle Shears
User Manual V2.4c

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TABLE OF CONTENTS
Getting Started................................................................................................................................................. 3
General Introduction ........................................................................................................................................... 3
Selecting your Language ..................................................................................................................................... 3
Using EasyCut Page .......................................................................................................................................... 4
Basic Screen Description...................................................................................................................................... 4
Starting the Pump Motor .................................................................................................................................... 4
Making a Basic Cut with EasyCut Page ............................................................................................................... 5
Programs.......................................................................................................................................................... 6
Program Menu .................................................................................................................................................... 6
Creating a Basic New Program ........................................................................................................................... 7
Page 1 of program - Sequence 0, basic properties for the program:.............................................................. 7
Page 2 of program - Sequence 1, properties for first cut of the program: ..................................................... 7
Page 3 of program: Sequence 2, properties for second cut of program:........................................................ 8
Extra Cutting Features......................................................................................................................................... 9
Using Current Program ..................................................................................................................................... 11
Calling a Saved Program ................................................................................................................................... 11
Other Menus.................................................................................................................................................. 12
Manual Movement............................................................................................................................................ 12
User Preference ................................................................................................................................................. 12
Language ................................................................................................................................................... 13
Event Viewer ............................................................................................................................................. 13
Touchscreen Calibration ........................................................................................................................... 13
Set Clock.................................................................................................................................................... 13
Time Calibration ...................................................................................... Hata! Yer işareti tanımlanmamış.
AutoCut TDC Time..................................................................................................................................... 13
Brightness xx% Eco xx............................................................................................................................. 13
Length units............................................................................................................................................... 13
Materials ................................................................................................................................................... 13
Service ............................................................................................................................................................... 14
Axis setting --X-- ............................................................................................................................................ 14
Maintenance ................................................................................................................................................. 15
Information ................................................................................................................................................... 16
Machine Status ............................................................................................................................................. 16

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GETTING STARTED
GENERAL INTRODUCTION
This user manual is for the CybTouch 6 W (swing shear) –G adjustable rake angle
(shear) numerical control (Dec. 2011).
Due to software evolutions and the shear controlled by the CybTouch
(configuration/capabilities), the present manual may not fully correspond to the
CybTouch that you currently have. However, differences are only minor.
Do not use sharp and/or pointed objects (sheet metal, screwdriver, metal pen ball, etc)
to touch the screen; only use your fingers (with or without gloves on) or a plastic pen.
Make sure that your gloves do not have metal particles incrusted in the finger tips as
they may also damage the screen.
Take a few minutes to practice pressing gently on the screen, you will find that the
screen is very reactive and it is pleasant to use.
Screen Cleaning
To clean the screen while the CybTiouch is on, touch the button.
Use only a damp and soft cloth with soap or a neutral detergent.
NEVER use solvent, petrol, benzene, alcohols, etc‼
SELECTING YOUR LANGUAGE
To choose your language, please follow the below steps:
1. Touch the Menu button .
2. Touch Other menus.
3. Touch User preference.
4. Touch Language and select your language in the list.
Touchscreens are pressure sensitive.
Do not press down hard on the screen.
Pressing on the screen hard will damage the
display. Such damage is not covered by
manufacturer warranty!

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USING EASYCUT PAGE
BASIC SCREEN DESCRIPTION
*Only available if the machine is equipped with this option, or if the option was
configured upon machine setup.
STARTING THE PUMP MOTOR
Touch the Pump motor button for 2 seconds if it is available on screen.
Once the motor is running the button becomes red .
If the Pump motor button is not available on the screen, start the main pump motor
using the adequate button on the machine.
Menu
AutoCut (deactivated here)*
Start –Stop cut
Pump On / Off (off here)*
Interactive message line
Material used
Time
Back gauge position value
Material thickness value
Clean Screen
Back gauge position icon
Material thickness icon
Length of the cut (inactive)
Number of pieces to cut (inactive)*
Current cycle activity information*
Sheet support (inactive here)

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MAKING A BASIC CUT WITH EASYCUT PAGE
6. Touch START or briefly press the foot-
pedal to position the back gauge.
When the machine is ready, the START
button displays OK. The machine will not
cut until OK is displayed:
7. Press the foot-pedal to make the cut.
3. Enter the material thickness.
4. Validate.
5. Touch the Back gauge position value
and enter the value using the keyboard.
2. Touch the Material thickness value.
1. Touch the Material field to chose the
material type used.

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PROGRAMS
PROGRAM MENU
In EasyCut page, touching the Menu button opens the below program menu:
What is a program?
A program is a set of different sequences (cuts) that should be executed
one after the other in order to obtain a complete part.
A program can be stored in memory and can be recalled again later for a
same job order.
A program can be deleted once it becomes obsolete.
A program can be executed without the need to store it if this program will
be executed only once.
A program can contain up to 24 sequences.
The material setting page of a program (the initial page of the program) is
commonly called "Sequence 0".
New program choice clears the previous program currently in the working memory,
and jumps directly to the sequence 0, ready for the operator to enter data for the new
program.
Current program choice jumps to sequence 1 of the last executed/programmed
program.
Call program choice displays the table of contents for stored programs.

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CREATING A BASIC NEW PROGRAM
Touch New Program in the program menu to begin creating a new program. Here
we will create a program with two sequences:
PAGE 1OF PROGRAM -SEQUENCE 0, BASIC PROPERTIES FOR
THE PROGRAM:
PAGE 2OF PROGRAM -SEQUENCE 1, PROPERTIES FOR FIRST
CUT OF THE PROGRAM:
1. Choose the material and its thickness like
in the EasyCut page.
2. Touch the Next page button, and
validate to create a new step.
3. Touch the Back gauge position value
and enter the value using the keyboard.
4. Touch the Next page button.

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PAGE 3OF PROGRAM:SEQUENCE 2, PROPERTIES FOR SECOND
CUT OF PROGRAM:
Note: Up to 24 sequences can be added to a program.
After completing the cuts, you can save the program by touching the P0 field
(program number) and giving the program a number so that you can use it again later.
5. Touch the Back gauge position value
and enter the value using the keyboard.
6. Go back to the first sequence created by
touching the Previous page button.
7. Turn on the pump, by touching the Pump
On –Off button for 2 seconds (or using
the button directly on the machine).
8. Touch the START button or briefly press
the foot-pedal to position the back gauge.
When the machine is ready, the START
button displays OK. The machine will not
cut until OK is displayed:
9. Press the foot-pedal to execute the
program.

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EXTRA CUTTING FEATURES
There are various other features to help the operator to perform tasks.
These features can be used in both in EasyCut mode or for programs.
The below table regroups and describes all buttons and features available on the
CybTouch 6:
*Functions with an asterisk (*) are not available on all machines, depending on the
CybTouch version and the machine type.
Icon / Button
Description
Pump Off*
The pump is off, to turn it on touch this button for 2 seconds, it will
become red.
Pump On*
The pump is on, to turn it off touch this button for 2 seconds, it will
become green.
Clean Screen
Touching the Clean Screen button deactivates the screen for 8
seconds, giving the operator time to clean the screen with a damp
cloth with neutral soap or detergent.
Menu
Touching the Menu button in EasyCut page opens the program
menu.
Touching the Menu button in the program page allows the operator
to access the EasyCut page and the other menu pages.
Material thickness
Touching the Material thickness button or icon allows the user to
enter the thickness of the material.
Next page
The operator can use this button to go to the next page in a program
or menu.
Previous page
The operator can use this button to go to the previous page in a
program or menu.
Sequence
Only available in program mode. By touching this button, the operator
can insert a sequence after the selected sequence in a program (or
delete the selected sequence). The small number next to this button
displays the total number of sequences in the program.
Back gauge
The Back gauge icon is active; pressing the back gauge value
below the icon allows the operator to change the back gauge position.
Touching this icon will hide the back gauge value and park the back
gauge at the end of the machine, for cuts which do not require a back
gauge.

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Back gauge foldaway
The back gauge is parked and is not used. This function is used for
cuts which do not require a back gauge.
Cutting length
The cutting length can be activated or deactivated by touching this
button. The operator can enter a cut length value by touching the
value below this button. The value is expressed in sec for a fixed
angle shear and in mm for a variable angle shear.
Piece counter
The operator can enter a number of parts to be cut by touching this
icon and entering a value.
AutoCut* Off
The AutoCut function is off, to switch it on the operator can touch
this button. This feature is only available in EasyCut mode.
AutoCut* On
The AutoCut function is on. This function allows the operator to
continuously cut simply by keeping the foot pedal pressed down.
If the pedal is released, the AutoCut function is set to Off.
Repeat sequence (CY)
Only available in program mode. Touching this button allows the
operator to define a number of times the selected sequence shall be
repeated in the cycle.
Blade gap*
This icon and the value below represent the blade gap. In general it
cannot be changed and is calculated automatically according to the
material and material thickness. On some machines however the
value can be modified by the operator within a limited tolerance.
Cut offset*
Touching the Cut offset icon or the value below it allows the
operator to enter an offset for the cut. This function is only available
on adjustable angle shears. When activated the blade stops when it
reaches the offset position.
Sheet support* Off
Sheet support is deactivated; touching this button will activate the
sheet support.
Sheet support* On, 2
positions
Sheet support 2 positions is activated; touching this button will
deactivate the sheet support.
Sheet support* On, 3
positions
Sheet support 3 positions is activated; touching this button will
deactivate the sheet support.
Return to sender* Off
The Return to sender function allows the operator to retrieve the
piece after the cut without walking around the press, by making the
back gauge move towards him, thus pushing the piece towards him.
The Return to sender function can only be activated if the sheet
support is activated.
Return to sender* On
The Return to sender function is activated; it will become red as
soon as the cut is finished and the Return to sender function is
ready to be used.

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Return to sender* ready
The Return to sender function is ready; the operator can press
and hold this button as long as needed to make the back gauge move
the cut piece towards him in order to retrieve it. A specific button can
be added to the machine to use the return function.
Blade retraction* off
Blade retraction is off. The back gauge will not pull back up after
a cut. Touching this icon activates the back gauge retraction.
Blade retraction* on
Blade retraction is on. The back gauge will pull back up after the
cut. Touching this icon deactivates the back gauge retraction.
Move beam down
This icon is inactive; to move the beam the operator must press on the
pedal in manual mode. Depending on the machine, the beam may rise
up automatically or not when the pedal is released.
Move beam up
The operator can move the beam up in manual mode by touching this
button.
By entering a value in the field next to this icon, the operator can
move the beam up in short steps.
Cut angle*
The cut angle can be defined by the operator on adjustable angle
shears.
USING CURRENT PROGRAM
Touching Current program opens the last program in the working memory. This is
especially useful when an operator is cutting series of sheets with a program and
another colleague needs to quickly cut one or two sheets.
When this situation occurs, the operator simply touches the Menu button and then
EasyCut. He can then leave the machine for the colleague to work with the EasyCut
page.
Once the colleague has finished his short job, the operator simply touches the Menu
button and Current program in order to return to his program and continue his
work (even if the program has not been saved in memory).
CALLING A SAVED PROGRAM
In the program page, touch the program name, and then touch Call program A list
of programs saved in the memory is displayed. Touch the one that you need, it will
immediately be loaded in the working memory, ready to be used.

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OTHER MENUS
Touching Other displays the menu below:
MANUAL MOVEMENT
Touching Manual movements in the Other menu displays the below page.
This page allows the operator to manually move the axes and functions.
USER PREFERENCE
Touching User Preference displays the following menu:
This icon remains inactive. The beam moves down as
long as the foot pedal is pressed down. Depending on
the machine, the beam may rise up automatically or not
when the pedal is released.
Touch this icon to move the beam up.
Enter a value to create short steps for the
programmed duration.
If programmed to 0.0s, the movement is active as
long as the up button is touched or the foot-pedal is
pressed.
Select one of the icons to move the axis. The
selected axis is highlighted.
Touch the +or –buttons to change the position of
the selected axis.

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Language
Touch Language and select your language in the list.
Event Viewer
Allows the operator to view a log file to trace problems. Usually requested and used by
a technician to solve any possible problems.
Touchscreen Calibration
Allows the touchscreen to be calibrated. To be more precise, it is recommended to
use a plastic pen tip and gently touch the center of each cross when asked.
Set Clock
Allows the user to set the time and date on the CybTouch.
AutoCut TDC Time
Waiting time (max 2 seconds) at top dead center between 2 cuts in AutoCut mode.
Used to give enough time to the operator to position the sheet against the back gauge
before the blade comes down again.
Brightness xx% Eco xx
Screen brightness adjustments for normal and Eco mode.
Length units
Chose between mm and inches.
Materials
To access the Materials page, from the EasyCut page touch the Menu button, touch
Current Program, touch the Menu button again, and touch User
Preferences. Now scroll to the next page by touching the button, then touch
Materials.
Enter the required access code using the numerical pad, followed by .
The Materials page is displayed:

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Here the default characteristics for each material can be changed, or a new material
and its corresponding characteristics can be configured in the CybTouch:
Material: Selected material name (here Steel).
Default thickness: Default thickness for the material (here 1.0mm)
when you call the material.
Displayed: determines whether the material shall be available to be
selected or not for use (here yes).
Thickness/Blade gap/Cutting angle/min –max: Determines
the default blade gap and cutting angle used according to the thickness of
the material.
Three predefined default materials are available (steel, stainless steel, aluminum).
Other materials can be added. To add a material, simply touch until an empty page
is displayed (called Material_X), and then enter the values for the material to be
created, as mentioned above.
If an operator wishes to be able to modify the blade gap in order to improve the quality
of the cut, a range of tolerated values must be entered (using the min/max column.
After the Blade gap column, there is a min/max header. Touching this header
displays two columns (min and max). For each blade gap defined by the
manufacturer, a range of tolerated values can be defined for the operator.
The values entered here must prevent any programming errors and be in accordance
with the machine. By activating this feature, the blade gap is automatically displayed in
the working pages.
SERVICE
Touching Service in the Other menu displays the Service menu below. A key
code will be requested. Enter the service code and press Enter.
AXIS SETTING --X--
Allows the position of the back gauge to be set. This operation is not necessary if the
back gauge is configured to search for the index at machine start up.

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MAINTENANCE
The Maintenance screen displays the free memory space in the CybTouch and the
fragmentation rate. The Maintenance screen is also used for the following actions:
Formatting memory: Only use this with a technician’s help.
Creating internal data backups Machine parameters and axis
parameters. Usually only performed by a service technician when the
machine is finished being setup and is ready to operate.
Restoring machine parameters and axis parameters.
In case of accidental machine parameters modification, this operation
allows the machine owner to retrieve the original machine set up.
Simply touch internal backup and select the action you need to
perform; you will need an access code.
All the above actions require codes and should only be performed by
technicians or upon request of a technician.

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INFORMATION
Touching Information displays all information regarding:
Hardware
Boot version
RF link (Radio Frequency link)
HMI (Human –Machine Interface)
Real Time
Touching the Advanced button displays more detailed information.
MACHINE STATUS
Choose Yes or No to make the machine status screen accessible or not while
working. This allows the operator to display the inputs and outputs while the machine
is working. This can be requested by a technician to help determine a problem in the
working process.
Once the machine status is set to Yes. The operator can access the Machine status
page by touching the area in red showed below in the screen, from any page in the
CybTouch.
The two machine status pages are now available and can be viewed by touching :

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INFORMATION AND ERROR MESSAGES
Below is a list of warning and error messages which may be displayed in the
interactive message line:
Information messages are on a green background, they will disappear
automatically.
Error messages (machine or NC errors) are on a red background. They inform
the user of an error occurring on the machine or NC, and sometimes require
intervention by the end user or a technician.
INFORMATION MESSAGES
10 //Döngü işlemde
The operator touched the screen while a cycle is running (the screen is inactive
except the STOP button).
15 //Otomatik Kesim girişi
yok
The automatic cut input is configured but not active. It must be active to enable
the AutoCut function in the EasyCut page. Usually a switch or key switch is used
to enable this function.
18 //Boş Alan
Operator did not enter a value.
19 //G/Ç İçin 24V Besleme
Gerilimi Aktif
24V to the inputs/outputs is now available.
29 //Liste Sonu
End of list reached. Scroll backwards.
32 //Veri girişi devam
ediyor…
Operation impossible: data entry in progress. Please finish entering data and try
again.
35 //Erişime izin yok
Operator needs to enter a different password.
43 //"OGG hazır" girişi
bekleniyor
A switch makes sure the sheet support is in the correct position for the operator to
move the backgauge to retrieve the cut part. Check the sheet support position, it
must be fully up. Otherwise check the RTS switch.
44 //AsgAÖN sınıra ulaşıldı
Minimum BDC limit has been reached, down stroke has been stopped. This may
occur in manual mode. If this message appears often In normal cutting operation,
the machine parameters need to be readjusted.
ERROR MESSAGES
03 //Buffer Full
The part-program memory is full, cannot add another sequence.
04 //Kod Kabul Edilmedi
The password to access the selected page is not correct. Enter the correct
password.
05 //Dosya Uyumlu Değil
The loaded part-program is incompatible with the NC. This part should be deleted.
06 //Makine parametresi
dosya hatası
This file is corrupt. Try to restart the NC. If the problem persists, format the
memory.
Before formatting memory, make sure with your dealer that original parameters
backup is available.
07 //Makine parametresi
uyumsuz, lütfen diski
biçimlendirin.
A software update has been made over a much older version, the original
parameters are no longer compatible. Or uploaded parameters (with RFlink) are
much older or newer than the current software version, and are not compatible. A
new start up of the machine must be made. Contact your dealer.
11 //Dosyaya Yazma Sorunu
This file is corrupt and cannot be saved. Try to restart the NC. If the problem
persists, format the memory.
Before formatting memory, make sure with your dealer that original parameters
backup is available.
12 //X asgari sınırın altında
The operator entered a value under the limit or a memorized value in the program
is under the limit. Change value.
13 //X azami sınırın üzerinde
The operator entered a value over the limit or a memorized value in the program
is over the limit. Change value.
15 //"AÖN asg" girişi aktif
Min BDC has been reached, cannot descend more.

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19 //Sac destek X güvenliği
A safety zone is defined while using the sheet support. The sheet support can't be
used while X is programmed in that zone.
20 //Döngü Tekrarı = 0
Cannot start cycle because repeat cycle function is set to “0”.
21 //Malzeme tanımlı değil
(en az bir malzeme
tanımlamalısınız)
No materials programmed in the Material pages (in User preferences). A material
must be programmed and selected to perform calculations.
25 //No FAST task running [
]
Switch OFF the machine for 1 min and restart it.
28 //G/Ç 24V yok veya Aşırı
Akım (çıkışlar korumada)
Inputs/outputs 24V power supply is no longer present or an output is overloaded.
Reset any safety device on the machine, and check that protection grids and rear
guards are closed, etc. If problem persists, switch machine OFF for 3 min and
restart again. If problem still persists check the machine manual and/or ask a
service technician to check your machine.
30 //Touch Screen error,
code [ ]
Contact your machine dealer with this specific code and details.
31 //Bu kalınlık için geri
çekilme zorunludur
Cannot disable retraction because the selected material is too thick.
32 //Çevrim
tamamlanmadan önce pedal
bırakıldı
Cutting length is programmed and operator released the foot pedal before the
cutting length was reached. In such case, the cut is considered as not finished. In
a program,when cutting length is programmed, keep pedal pressed until the beam
automatically returns.
33 //XML dosyasında yazı
hatası
This file is corrupt and cannot be used. Try to restart the NC.
If the file is a part-program, try to delete it.
34 //Memory allocation
problem (xml)
May be displayed when loading an element (part-program, parameter, etc.) and
memory is almost full.
35 //Endless loop on
process task
Process Error. Please restart the NC and inform your dealer.
39 //"Pedal" girişi reddedildi
Pressing the pedal is not accepted in this page/situation.
41 //Açı < asg.açı
The calculated cutting angle is smaller than the maximum machine limits.
Check the Material page, none of the angle values must be under/over the
machine parameter limits.
42 //Açı > azm açı
The calculated cutting angle is larger than the minimum machine limits.
Check the Material page, none of the angle values must be under/over the
machine parameter limits.
44 //"Harici Stop" girişi aktif
An external stop may be caused by safety devices, emergency buttons, rear
protection guards, etc.
Check machine instructions.
58 //Fw Axes Error 32
[Trajectory tracking error]
Regulator error. The axis could not follow its trajectory. May be due to higher
friction, resistance or an obstacle on the axis movement. May also be a drive
problem. Contact a technician.
66 //Fw Axes Error 33
[Maximum voltage time
exceeded (10V)]
Regulator error. The axis could not follow its trajectory. May be due to higher
friction, resistance or an obstacle on the axis movement. May also be a drive
problem. Contact a technician.
67 //Fw Axes Error 39
[Speed tracking error]
Regulator error. The axis could not follow its trajectory. May be due to higher
friction, resistance or an obstacle on the axis movement. May also be a drive
problem. Contact a technician.
69 //Dikkat! Makine indeksli
değil. Limitler Doğru
Çalışmaz!
Before the machine is indexed, the NC doesn’t know where the axes are. In
manual page, movements are authorized but the electronic stroke limits are not
activated. Operator is responsible for stopping axis movement before mechanical
limit is reached.
70 //Sentil sinir disi
When a movement is attempted, the blade gap is out is out of machine limits.
Check the Material page.
Check the Material page, none of the angle values must be under/over the
machine parameter limits.