cyber Switching EV-Master 7700 Series User manual

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EV-Master Controller 7700 Series
User Manual
Model Numbers:
CS-EVMC-7700-4, CS-EVMC-7700-4-E
CS-EVMC-7700-4D, CS-EVMC-7700-4D-E
December 19, 2017

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Contents
PROPRIETARY NOTICE ………………………………………………………….………….. 3
PRODUCT SAFETY................................................................................................... 4
SYSTEM OVERVIEW................................................................................................ 5
EVMC SYSTEM HARDWARE INSTALLATION: ...................................................... 7
VIEWING YOUR SYSTEM...................................................................................... 11
LOCATING YOUR UNIT ON YOUR COMPUTER SYSTEM.............................................................................................. 11
VIEWING THE SYSTEM DASHBOARD................................................................................................................................... 12
CONFIGURING YOUR SYSTEM.............................................................................. 14
CONFIGURING (EDITING) THE OUTLETS............................................................................................................................ 14
SETTINGS PAGE............................................................................................................................................................................ 15
SCHEDULE PAGE .......................................................................................................................................................................... 18
ACCOUNTS PAGE ........................................................................................................................................................................ 19
ALL ON MODE .............................................................................................................................................................................. 20
SYSTEM PAGE ....................................................................................................... 22
EVMC RAW LOGS.................................................................................................. 23

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Proprietary Notice
The material contained herein consists of information that is the property of Cyber Switching and
intended solely for customer use in operating the EV-Master Controller product described in this guide.
All specifications are subject to change without notice. Changes are made periodically to the information
in this publication, and these changes will be incorporated in new editions.
Cyber Switching prohibits the duplication of any portion of this guide or the use thereof for any
purpose other than the operation of the EV-Master Controller product described in this guide,
without the express written permission of Cyber Switching.
Cyber Switching retains the patent rights to any and all processes and inventions developed during
the course of performing work for the customer, unless specifically identified to the contrary in
advance by the customer. The fact that this document may include a copyright notice does not in any
way affect the proprietary status of this guide.
Copyright
Copyright © 2016 by Cyber Switching. All Rights Reserved.
Trademarks
Cyber Switching®, the Cyber Switching logo, ePower® and Cyber Breaker® are registered trademarks,
and ePower® ManagerTM and Virtual Circuit BreakerTM are trademarks, of Cyber Switching.
Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the
United States and/or other countries.
All other brand or product names referenced in this guide are trademarks, registered trademarks, or
service marks of their respective holders.
Cyber Switching
1921 Ringwood Avenue
San Jose, CA 95131 USA
Telephone: [phone]
1 [phone]
Fax: [phone]
Email: [e-mail]
Web site: http://www.cyberswitching.com
Visit the Cyber Switching Web site at http://www.cyberswitching.com/warranty_registration.aspx to
register your product and activate your warranty.

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PRODUCT SAFETY
Electrical Ratings:
The EVMC Control Unit is sold pre-mounted onto a back panel with wiring installed to simplify electrical
connection to input and EV-charge station. The EVMC control unit itself (#2010202) is rated to the
following electrical specifications:
Switched Input Power Supply Rating:
277 Vac, 60 Hz, 30A
240 Vac, 60 Hz, 40A
Switched Output: Four switched outputs, SPST, 5V NO contact.
Rating per contact:
277 Vac, 30 A, General Purpose
250 Vac, 2 hp, motor load
240 Vac, 40A, resistive
UL File & standards: PAZX/7.E206903UL916, standard for Energy Management Equipment CAN/CSA-
C22.2 No. 205-12, standard for Signal Equipment
Rating for 5V-DC Power Supply: Input: 100-240Vac 50-60Hz / Output: 5Vdc, 2A
Fuse: 5A/240V (Input power to DC power supply)
Caution:
This device has not been evaluated by Underwriters Laboratories, UL LLC for branch circuit protection,
over-current protection, or performing any other kind of limiting or safety function. The EVMC Control
Unit (#2010202) has been evaluated as a load control switching device only.
Warnings:
1. The EVMC Control Unit is supplied pre-installed into a back panel assembly. Confirm all
applicable NEC and local electrical codes regarding back panel assembly and compliance.
2. The EV-Master Controller is to be installed by a licensed electrician.
3. The EV-Master Controller only switches one pole of a 2 pole input. The second pole is shared
directly to all charge stations across a common bus bar and is always energized. To avoid
risk to electrical shock, disconnect both output lines prior to servicing an EV charge station
connected to the EVMC.
4. Read all warnings and review in construction prior to initiating installation.
5. If equipment is used in a manner not specified by Cyber Switching, the protection provided by
the equipment may be impaired.
6. The EVMC Master Controller is an open type construction and must be installed inside a UL
rated electrical box prior to use by a qualified electrician following all applicable NEC and
local electrical code.
7. Always ensure primary circuit protection is used for any supply input line.
8. Installation requires working with potentially hazardous voltage –ensure all hazardous voltages
are off prior to installation or performance service.
Indicates the presence of potentially harmful electrical shock hazards.
De-energize circuit and consult instruction prior to operation

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SYSTEM OVERVIEW
The Electric Vehicle Master Controller (EVMC) is offered pre-mounted onto a back-panel assembly
and is supplied as is or installed into a NEMA-3R electrical enclosure. The two electrical configurations
available for back-panel connection to input powers are (1) Single Input or (2) Direct Input. System
overview and installation instructions are detailed separately below. Both products utilize the same
Control Unit and software.
EV-MASTER CONTROLLER, SINGLE INPUT PRODUCT CONFIGURATION:
Model Numbers:
CS-EVMC-7700-4 EV-Master Controller, Single Input
CS-EVMC-7700-4-E EV-Master Controller, Single Input, in NEMA-3R Enclosure
As shown in figure 1, the EVMC distributes input power from a single 2-pole input line in a sequential
fashion to supply power to four 32A level-II car charging stations or eight 16A level-II charge stations.
This configuration is optimal for fleet charging or other daily use applications like an office or hotel,
where users will be connected for several hours.
Figure1: Schematic for single input EVMC system showing installation and the sequential rotational sharing
of chargers connected to the device. Note: Typical input power is single phase 2pole. Input line 2 is not
shown in figure above but connects directly to all outputs via a common input bus bar. See warning 3
regarding required disconnect during service.
The EVMC controller cycles through a 4 channel switching process according to the default and/or
user defined parameters. During operation the EVMC will detect if an electric vehicle is connected to
charge station as it cycles. If no vehicle is detected or if the vehicle has a full charge, the controller will
automatically move to the next charge station to maximize charge times for all vehicles and ensure all
vehicles are charged over the work day.

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EV-MASTER CONTROLLER, DIRECT INPUT PRODUCT CONFIGURATION
Model Numbers:
CS-EVMC-7700-4D EV-Master Controller, Direct Input Configuration
CS-EVMC-7700-4D-E EV-Master Controller, Direct Input Configuration, in 3R
Enclosure
As shown below in figure 2, the direct input product configuration has individual 2-pole power inputs
for each of the four channels of the EVMC controller. Unlike the single input configuration, there is no
common bus bar for shared rotational distribution of load. With the direct input configuration the
system can be set to an “all-on” software mode, where all charge stations are energized allowing cars
connected to a charger on the system to charge in an on-demand fashion. However, during peak rate
times or during off-peak parking times, the system can be set to a rotational mode, activating one
charge station at a time (see note in fig2 below) limiting total system load to that of an individual
charger rather than all 4 chargers at once. This allows charge systems to avoid costly peak rate
charges that boost electrical rates from cents per kWh to multiple dollars (See table 1)
Figure 2: Schematic of Direct Input product configuration. The back panel has separate input terminals for each
switched channel. Up to 4 separate 2-pole input lines can be controlled. Note: Switching occurs only for one line of the
2-pole input, the second line is not switched and connects directly to each output as shown in figure, see warning 3
regarding required disconnect during service.
Operational Mode
Operation Status
Application:
All-On
All connected charge stations energized
During hi-demand / high-turnover
usage (retail space, EMS, etc.)
Rotational Mode
Sequential activation of charge stations,
only one channel activated at any one time
During peak rate hours or during off-
peak fleet parking.
Table 1: Available operational modes for the Direct Input EVMC.

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EVMC SYSTEM HARDWARE INSTALLATION:
INSTALLATION OF THE SINGLE INPUT PRODUCT CONFIGURATION
(Models CS-EVMC-7700-4, CS-EVMC-7700-4-E)
The assembly is an open type construction and must be mounted inside a UL rated electrical box prior to
use. Figure 3 below identifies major components for the product.
Figure 3: EVMC product assembly (CS-EVMC-7700-4). Note that only line-1 is switched and
that line-2 is connected directly to each charge stations from across a common bus bar.
Procedure
1. Select a location to mount the electrical enclosure of the EV-Master Controller. Follow
all applicable local and NEC codes when selecting an appropriate location. Always
ensure primary circuit protection is used for any supply input line.
2. Drill access holes for input power, output power to EV charge stations (up to 4) and for
network cable (Cat5e/6). Run conduit and cabling securement following local and NEC
code requirements.
3. For 3 wire input (2 hot/1 ground) connect lines at the following locations (see figure 4):
a. Hot line 1 (black) from input to an available lug on the common busbar for line 1.
b. Hot line 2 (red) from input to an available lug on the common busbar for line 2.
c. Input ground to an available lug on the common ground.
Note: Busbar and internal lines are color coded. Ensure input lines are connected to busbar
having the same color as the insulation of the input line.
EVMC
Control
Unit

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Figure 4: Input line connections to EV-Master controller, typical for 2 pole 208/240V shown above.
4. Connect line outs to each EV station following a similar sequence (see figure 5):
a. EV station 1 output line 1 (black) connect to EV1 / line 1 on output terminal block (black)
b. EV station 1 output line 2 (red) connects to EV1 / line 2 output terminal block (red).
c. EV station 1 ground connects to common ground.
Figure 5: Connection of output power to EV station 1
d. Connect network cable to network port on EV-Master Controller as shown below. Note
in figure 6, input and output grounds for the EV stations are not shown for clarity.
Line in, typical for
2 pole 208/240V 40A

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Figure 6: Connect Network cable (Cat 5e or 6) to the RJ45 Network port on the EVMC controller
as shown blow. Ensure all input and output connections are as per NEC and local codes. Ground
for input and output lines are not shown for clarity.
5. Mechanical installation is now complete. Inspect installed unit and all input, output and ground
connections are secure to local and NEC codes and that any loose material or debris is
removed from the inside area of the box.
6. Close input breaker to energize circuit.
7. Confirm operation by observing 4 active LED lights on EVMC control unit. Unit will switch
relays 1-4 for 2 complete cycles when initially energized; red LED indicates open relay, green
LED indicates closed (indicating charge station powered through relay is energized). If no
load is detected (indicating no car is parked to any charge station), the unit will go into a
standby mode, leaving all relays closed (once a load is detected on a channel, the system
automatically opens the remaining channels, and starts timed rotation).
8. When operation is confirmed close panel door.
9. If required, the software interface of the unit can be configured at this time.
INSTALLATION OF THE DIRECT INPUT PRODUCT CONFIGURATION
(Models CS-EVMC-7700-4D, CS-EVMC-7700-4D-E)
Figure 7 below shows the CS-EVMC-7700-4D Direct Input EV-Master Controller. For this product
configuration, the back-panel has isolated input and output terminal blocks to allow connection of
unit to up to four separate 2-pole input lines. Outputs to the charge station are connected to the
indicated positions on the output terminal block.
ground not shown
Line in, typical for
2 pole 208/240V 40A
(ground not shown)

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Figure 7: Component identification for the Direct input EV-Master controller.
Hardware Installation Procedure
1. Select appropriate location for installation of enclosure and EVMC. After mounting
enclosure, drill clearance holes for line in / line out and Ethernet (if used).
2. For three wire 208/240V connection, secure 2-pole input power to the input terminal
block. Always connect at least one input to the EV1 terminal block location as this
terminal also powers the 5V DC power supply for the unit. Connect input ground at
common ground terminal block.
3. Connect 2-pole output to EV1 at the indicated terminal set of the OUTPUT terminal
block. Ensure ground to EV1 connected at common.
4. Repeat for all remaining EV charge stations to be powered by EVMC.
5. If using Ethernet, connect using Cat5e or 6 cable at the network port.
6. Close input breakers to activate unit.
7. Unit will switch relays 1-4 for 2 complete cycles when initially energized. If no load is
detected (indicating no car is parked to any charge station), the unit will go into a
standby mode, leaving all relays closed (once a load is detected on a channel, the
system automatically opens the remaining channels, and starts timed rotation).
8. When operation is confirmed close panel door.
9. If required, the software interface of the unit can be configured at this time.