Daedong DSC62 User manual

For convenient operation and service, the following symbols are used for the controllers. Please become fa-
miliar with them to learn how to operate and service your machine correctly.
Horn “Low” engine speed “High” engine speed
Indicating the direction of
turn signal lights Head lamp Vent lamp and the work
lamp
The direction combine and
lowering/raising the reaping
unit
Engine stop Flickering to indicate opera-
tion of turn signal lights
Fuel level Coolant temperature Engine oil pressure
Charging Battery
SYMBOLS OF THE CONTROLLERS
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Congratulations on being an owner of this versatile DAEDONG DSC62 combine. This combine is designed to
meet the strict quality standards set forth by the Engineering Department of DAEDONG IND. CO., LTD and is
made of the best quality parts. Information about how to operate this combine is a necessity for long-lasting
dependability of this machine and any service. This manual helps the operator become familiar with proper op-
eration, maintenance and safety measures of this combine. It is DAEDONG’S policy to support its customers
by providing each combine owner with a detailed owner’s manual. If the information that you are looking for
is not found in this manual, please feel free to contact a DAEDONG dealer. The dealer will be happy to assist
you.
Throughout this manual, you will see italicized texts, preceded by DANGER, WARNING, CAUTION, or IM-
PORTANT. Those texts have the following meanings & signicance.
FOREWORD
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This manual describes appropriate operation, maintenance and safety of the combine.
Before the initial operation, read this manual carefully for safe and optimal operations.
After reading, keep this manual handy for your future reference.
Besides, when leasing or transferring the combine, deliver this manual together with the machine.
In this manual, the following safety-alert symbols are adopted. Their meanings are as follows:
About the use of the combine
Use this combine in a eld to harvest rice, barley or wheat.
 Should this combine be used for other performance or modied, the warranty will become void.
 Replace missing or damaged safety labels. Purchase new labels from a near dealer and x them on the
specied locations.
SYMBOL DESCRIPTION
DANGER
This indicates the most serious hazards that serious injuries or even death
can happen if no precaution is taken.
This symbol is only for the most serious hazards.
WARNING This indicates the potential hazards that injuries or even death can happen if
no precaution is taken.
CAUTION This indicates the potential hazards that minor injuries can happen if no pre-
caution is taken. Also, this can be used to alert unsafe operations.
NOTE This indicates the important information for the operator about the operational
procedures and technical guidelines for safety.
PLEASE PAY CLOSE ATTENTION!!
READ THIS MANUAL CAREFULLY FOR YOUR SAFETY
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As a specialized company in designing, manufacturing and selling farming machines, we endeavor to mini-
mize any negative factors damaging our environment possibly resulting from our daily operation.
Our daily operation is based upon eco-friendly business. All of our employees promise to abide by the envi-
ronmental laws and regulations.
We set up strict environmental goals and periodically evaluate our progress to meet those goals. Our custom-
ers and interested parties can monitor our efforts to protect the earth.
As an effort, we provide you with environmental protective guidelines for “disposal” of our products and parts.
1. Please read this manual carefully to avoid any overloading the machine. Overloading shortens the life ex-
pectancy of the machine and produces imperfect combustive gases causing air pollution.
2. If you change oil by yourself (such as engine oil, transmission oil, or hydraulic oil), never put the oil in the
trash or pour it on the ground, or down a storm drain. If doing so, soil and ground water will be contaminat-
ed. Please bring used oil to our dealer so that the oil can be disposed in a right way.
3. Operate this machine in an appropriate manner. When this machine is not operational any more, do not
abandon it. Rust and oil from the abandoned machine can contaminate soil and ground water. Only contact
an authorized disposal company for legal disposal.
ENvIRONMENTAL PROTECTIvE GUIDELINES FOR DISPOSAL
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As a specialized company in designing, manufacturing and selling farming machines, we endeavor to mini-
mize any negative factors damaging our environment possibly resulting from our daily operation. By saving
resources and energy, our business activities are environmentally streamlined. We also abide by environmen-
tal regulations, the ISO1400:1996, and internal standards. We work hard to meet our environmental goals.
To meet the goals, we announce the goals to the public, educate our employees, and periodically assess our
progress toward the goals.
ENvIRONMENTAL POLICY
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5 SAFETY RULES FOR THE HARVESTER COMBINE
1. Before cleaning the straw cutter, you MUST stop the engine.
2. For threshing by hand, you MUST set the combine to STOP and be careful not to touch the feeding chain by
hand.
3. Before checking the inside of the threshing unit, you MUST stop the engine.
4. Before checking rotating parts such as chains, belts & etc., you MUST stop the engine.
5. When working as a team, always sound horn before starting the engine or moving the combine to clear people
away from the machine.
Whenever you use this combine, please follow these ve rules.
For your safety, in addition to the above rules, please follow other safety alerts and rules suggested in
each chapter.
As a specialized company in designing, manufacturing and selling farming machines, we endeavor to assure
safety and reliability of our products to satisfy our customers.
To supply our customers with what they want, we promise the total quality management system reecting
clearly their needs from the initial designing through A/S of our product. Our quality assurance system will con-
tinuously be ameliorated, satisfy the ISO 9001; A 9001; 1998, and abide by various domestic and international
regulations and standards.
In addition, we will set internal mid- and long-term objectives for the quality management and achieve them.
The director of the quality assurance department, on behalf of our Chief Executive Director, has the authority
and responsibility to frequently monitor quality assurance activities and take necessary actions to improve the
system.
QUALITY ASSURANCE
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1
2
3
4
5
6
7
8
9
10
11
12
SAFETY CAUTIONS..........................................................................
SERVICE............................................................................................
SPECIFICATIONS .............................................................................
HOW TO USE METERS, GAUGES AND CONTROLLERS.............
PRE-STARTING CHECKS ................................................................
HOW TO MOVE, DRIVE AND TRANSPORT THE COMBINE..........
HARVESTING INSTRUCTION ..........................................................
MAINTENANC ...................................................................................
LONG TERM STORAGE ...................................................................
TROUBLESHOOTING.......................................................................
ACCESSORIES/LIST OF CONSUMABLES .....................................
INDEX.................................................................................................
SECTION
TABLE OF CONTENTS
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1. SAFETY CAUTIONS
CHECKING BEFORE OPERATION ..................1-2
HOW TO DRIVE THE COMBINE ......................1-4
HARVESTING INSTRUCTION ..........................1-8
THE COMPLETION OF THE OPERATION
AND THE STORAGE.........................................1-9
LOCATIONS OF SAFETY-ALERT LABELS ....1-13
2. SERvICE
ABOUT SERVICE..............................................2-2
3. SPECIFICATIONS
SPECIFICATIONS .............................................3-2
4. HOW TO USE METERS, GAUGES AND
CONTROLLERS
USAGE OF SWITCHES AND
INSTRUMENT PANEL ..................................4-2
CONTROLLERS................................................4-7
USAGE OF THE AUTOMATIC
CONTROLLERS..........................................4-14
5. PRE-STARTING CHECkS
DAILY CHECK ...................................................5-2
6. HOW TO MOvE, DRIvE AND TRANSPORT
THE COMBINE
STARTING AND STOPPING THE ENGINE .....6-2
DRIVING ON ROADS........................................6-3
HOW TO STOP AND PARK...............................6-6
LOADING /UNLOADING THE COMBINE ........6-7
7. HARvESTING INSTRUCTION
WORKING CONDITIONS OF CROP AND
PADDY FIELD................................................7-2
PREPARATION BEFORE REAPING.................7-3
COMBINE HARVESTING..................................7-6
TABLE OF CONTENTS
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8. MAINTENANC
MAINTENANCE SCHEDULE TABLE ................8-2
OIL AND COOLANT CHANGE SCHEDULE....8-12
OPENING & CLOSING OF EACH EQUIPMENT...8-14
REMOUING AND INSTALLING EACH UNIT...8-19
STRAW CUTTER ............................................8-21
CLEANING UP THE INSIDE ...........................8-23
REPLENISHING EACH PART WITH GREASE.....8-28
PERIODICAL LUBRICATING POINTS ............8-30
ROUTINE INSPECTIONS AND ADJUSTMENTS..8-33
PERIODICAL REPLACMENT..........................8-47
9. LONG TERM STORAGE
LONG TERM STORAGE ...................................9-2
10. TROUBLESHOOTING
THE BUZZER SOUNDS BEEP-BEEP
INTERMITTENTLY ......................................10-2
THE BUZZER BEEPS AND
THE ENGINE STOPS..................................10-3
BLOCKED THRESHING CYLINDER ..............10-3
BULLDOZING CROPS WITHOUT REAPING .10-4
THE ENGINE DOES NOT START...................10-5
THE FEEDING CONVEYOR FAILS TO
CONVEY CROPS OR CROPS ARE
UNEVENLY CONVEYED.............................10-6
LENGTH OF STRAWS CUT BY THE
STRAW CUTTER BAR BECOMES LONG..10-6
REAPING SWATHS DO NOT LOOK GOOD...10-7
UNTHRESHED EARS ARE DISCHARGED....10-7
GRAIN LOSS IS CONSIDERABLY LARGE ....10-8
NO. 2 THROWER IS CLOGGED.....................10-8
SEPERATION PERFORMANCE IS POOR .....10-9
11.ACCESSORIES/LIST OF CONSUMABLES
ACCESSORIES .............................................11-2
LIST OF CONSUMABLES .............................11-3
12.INDEX
TABLE OF CONTENTS
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1
CHECKING BEFORE OPERATION ........................................ 1-2
HOW TO DRIVE THE COMBINE............................................. 1-4
HARVESTING INSTRUCTION ................................................ 1-8
THE COMPLETION OF THE OPERATION AND
THE STORAGE........................................................................ 1-9
LOCATIONS OF SAFETY-ALERT LABELS ......................... 1-13
1.SAFETY CAUTIONS
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1-2 DSC62
When leasing or transfer-
ring the combine, deliver
this manual together with
the machine for future safe
operation.
•
The following should never be
allowed to operate this combine.
1.Thoseundertheinuenceofal-
cohol
2.Those under 16
3. Inexperienced operators
4.Those who are over-fatigue,
sick or under the influence of
medicine; the others who are not
qualiedforcertainreasons.
5.Pregnant women who are ready
to bear
The operator should keep
healthy and take a adequate rest.
Pleasewearclosettingclothing.
Otherwise, you may be entangled
in moving parts. You may slip
on the machine. If these happen,
serious injuries may occur.
•
•
•
Apply the parking brake on a
level ground and power off the
engine.
If a safety label on the com-
bine is damaged or is illegible
for some reasons, replace it
with a new one.
Clean the surrounding area of
the engine, the battery and the
fuel tank.
Check the battery cables,
electrical wires and the fuel
line.
•
•
•
•
CHECKING BEFORE OP-
ERATION
417O103A
417O102A
WARNING WARNING
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SAFETY CAUTIONS IN OPERATION 1-3
1
Stop and cool down the engine
before lubrication or refueling.
Keep any ames such as light-
er and cigarette away from the
machine while refueling.
1. After refueling, tighten the fuel
cap and wipe away any over-
own fuel.
•
•
Check any loose parts.
Check the brake, shift lever
and parking brake.
Ensure that the auxiliary shift
lever and other functional le-
vers have appropriate travel-
ing distances and clearance.
Make sure that the safety sys-
tems like turn signal lights are
properly working.
Never modify this combine.
•
•
•
•
•
417O104A
Never hang or tow non-stan-
dard or over-loading tools ex-
cept those configured for this
machine; otherwise the overall
performance and the engine of
the machine would be greatly
impacted, and therefore, the
service life of the machine
would be reduced.。
•
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1-4 DSC62
417O105A
Before checking and clean-
ing, be sure to power off the
engine and pull out the ignition
key.
Entangling into the rotating
parts may incur serious inju-
ries.
•
•
417O106A
Dispose any used oil only in a
properly equipped authorized
site for used oil disposal.
•Tighten up all the fuel inlets
and stand safety fences.
Make sure of keeping people
away from the combine.
Set the main shift lever and
the aux. sh ift lever on th e
[<N>(neutral)] position, and
press down the brake pedal.
When starting indoors, open
the doors and windows for
ventilation.
•
•
•
•
HOW TO DRIVE THE COM-
BINE
417O107B
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SAFETY CAUTIONS IN OPERATION 1-5
1
Be sure to disengage the fix-
ing device of the parking brake
pedal.
Do not sit on the body of the
combine or put things on it ei-
ther.
When starting, make sure
there is no people nearby.
When driving, put the acceler-
ator lever into the [mid speed
(the proper position: 2000
rpm)] position.
Don’t start, brake or turn
abruptly.
•
•
•
•
•
417O108A
The operating assistant must
use a backrest.
Don’t jump on or off the com-
bine.
•
•
417O109A
When driving, do not get dis-
tracted or leave the driving
lever unattended.
When driving backward, pay
attention to the underside of
the crawler wheel and the rear
side while remaining at low
speed.
Special attention should be
paid when backing up, as the
operation of the steering lever
should be converse.
•
•
•
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1-6 DSC62
Follow the traffic rules when
driving on a road.
When driving on a road, pay
attention to the four directions
of the combine and stay on the
low-speed lane.
Turn on the lights when driving
at night.
Don’t jump on or off the com-
bine when it is moving.
Transport the combine on a
trailer on a public roadway.
When driving on a road, turn
signal lights should be turned
on to indicate a turn or change
a lane.
•
•
•
•
•
•
417O110A
Remain at a low speed when
driving on a narrow rural or
bumpy road.
Do not get too close to the
edge of a road to avoid ve-
hicles coming across.
Do not drive on a soft edge
of a road or a grass-covered
shoulder.
When climbing a slope, don’t
start abruptly.
On a downward hill, reduce
your speed.
•
•
•
•
•
417O111A
When stopping or parking on a
at ground, apply the parking
brake, engage the main accel-
eration lever into “neutral,” the
auxiliary acceleration lever into
“low speed,” and the turning
lever into “sharp turn” or “mod-
erate turn” positions. Then,
shut off the engine.
Do not park on a slope. (If
necessary, use chocks)
•
•
417O123A
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SAFETY CAUTIONS IN OPERATION 1-7
1
When getting off the combine,
take the key with you leaving
the combine.
When loading on to or unload-
ing the combine from a vehi-
cle, use ramps that are strong,
wide and long (4 times long as
the height of the cargo bed of
the vehicle) enough and have
anti-slippery hooks.
Ensure the ramps are straight-
ly lined up with the cargo bed
of the transporting vehicle and
the hooks on the ramps are
securely engaged.
•
•
•
417O112A
Check immediate vicinity of
the combine for bystanders.
Drive the combine forward at
a low speed to be loaded it
up to the transporting vehicle.
Backup slowly to unload the
combine from the vehicle.
•
•
417O113A
Never try to shift or turn on the
ramps.
•
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1-8 DSC62
When entering into a field,
drive down slowly and verti-
cally from a eld bank.
Use ramps when there is a
high eld bank, concrete levee
or a creek.
Move slowly while checking
whether or not the bank is col-
lapsing.
Drivie backward to move the
combine on a slope.
•
•
•
•
417O114A
HARVESTING INSTRUCTION
When driving, don’t let other
people, especially children,
approach the combine. Never
allow two or more riders on the
combine.
When turning to a direction,
check immediate vicinity of the
combine.
When driving, do not get dis-
tracted or leave the driving
lever unattended.
•
•
•
417O115A
Don’t operate the combine on
a steep slope.
Do not operate the combine
with fatigue. Take a rest if nec-
essary.
•
•
417O116A
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SAFETY CAUTIONS IN OPERATION 1-9
1
417O117A
Apply the parking brake on
a level ground and pull out
the ignition key. Then cover
the lock cylinder with its cap.
(Some foreign objects such as
water can inltrate into the cyl-
inder and start the engine and
cause unexpected problems.)
Clean the surrounding areas
of the engine, battery and fuel
tank.
Do not touch the exhaust sys-
tem or radiator until they cool
down.
•
•
•
417O118A
THE COMPLETION OF THE OPERATION
AND THE STORAGE
Clay clinging to your shoes
sole may result in skidding in
the brake operation which is
very dangerous. Remove any
clay on the sole before driving.
•
When replacing a crawler,
use an appropriate jack, jack
stands and secure support.
Cover the engine for storage
after it cools down.
•
•
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1-10 DSC62
For long term storage, discon-
nect the (-) lead wire or re-
move the battery.
Fir s t dep r ess t h e par k ing
brake pedal. Then, engage
the brake lock.
Put chocks in front of and be-
hind the wheels. Then, release
the parking brake.
To dispose some parts (the
battery or used oil) or the
whole combine, please contact
a dealer.
•
•
•
•
417O120A
417O119A
C l e a n t h e e x t e r i o r w i t h
water, then power off the
engine on a level ground;
pres s d o w n the park i n g
brake and pull out the igni-
tion key.
1. Inject oil into all operating
parts during long-term stor-
age.
•
CAUTION
When disconnecting the
battery cables, always dis-
connect the battery ground
(-) cable first from the bat-
tery. When connect the ca-
bles, connect the (+) cable
rst.
•
WARNING
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