Daedong DSC62 User manual

For convenient operation and service, the following symbols are used for the controllers. Please become fa-
miliar with them to learn how to operate and service your machine correctly.
Horn “Low” engine speed “High” engine speed
Indicating the direction of
turn signal lights Head lamp Vent lamp and the work
lamp
The direction combine and
lowering/raising the reaping
unit
Engine stop Flickering to indicate opera-
tion of turn signal lights
Fuel level Coolant temperature Engine oil pressure
Charging Battery
SYMBOLS OF THE CONTROLLERS
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Congratulations on being an owner of this versatile DAEDONG DSC62 combine. This combine is designed to
meet the strict quality standards set forth by the Engineering Department of DAEDONG IND. CO., LTD and is
made of the best quality parts. Information about how to operate this combine is a necessity for long-lasting
dependability of this machine and any service. This manual helps the operator become familiar with proper op-
eration, maintenance and safety measures of this combine. It is DAEDONG’S policy to support its customers
by providing each combine owner with a detailed owner’s manual. If the information that you are looking for
is not found in this manual, please feel free to contact a DAEDONG dealer. The dealer will be happy to assist
you.
Throughout this manual, you will see italicized texts, preceded by DANGER, WARNING, CAUTION, or IM-
PORTANT. Those texts have the following meanings & signicance.
FOREWORD
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This manual describes appropriate operation, maintenance and safety of the combine.
Before the initial operation, read this manual carefully for safe and optimal operations.
After reading, keep this manual handy for your future reference.
Besides, when leasing or transferring the combine, deliver this manual together with the machine.
In this manual, the following safety-alert symbols are adopted. Their meanings are as follows:
About the use of the combine
Use this combine in a eld to harvest rice, barley or wheat.
 Should this combine be used for other performance or modied, the warranty will become void.
 Replace missing or damaged safety labels. Purchase new labels from a near dealer and x them on the
specied locations.
SYMBOL DESCRIPTION
DANGER
This indicates the most serious hazards that serious injuries or even death
can happen if no precaution is taken.
This symbol is only for the most serious hazards.
WARNING This indicates the potential hazards that injuries or even death can happen if
no precaution is taken.
CAUTION This indicates the potential hazards that minor injuries can happen if no pre-
caution is taken. Also, this can be used to alert unsafe operations.
NOTE This indicates the important information for the operator about the operational
procedures and technical guidelines for safety.
PLEASE PAY CLOSE ATTENTION!!
READ THIS MANUAL CAREFULLY FOR YOUR SAFETY
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As a specialized company in designing, manufacturing and selling farming machines, we endeavor to mini-
mize any negative factors damaging our environment possibly resulting from our daily operation.
Our daily operation is based upon eco-friendly business. All of our employees promise to abide by the envi-
ronmental laws and regulations.
We set up strict environmental goals and periodically evaluate our progress to meet those goals. Our custom-
ers and interested parties can monitor our efforts to protect the earth.
As an effort, we provide you with environmental protective guidelines for “disposal” of our products and parts.
1. Please read this manual carefully to avoid any overloading the machine. Overloading shortens the life ex-
pectancy of the machine and produces imperfect combustive gases causing air pollution.
2. If you change oil by yourself (such as engine oil, transmission oil, or hydraulic oil), never put the oil in the
trash or pour it on the ground, or down a storm drain. If doing so, soil and ground water will be contaminat-
ed. Please bring used oil to our dealer so that the oil can be disposed in a right way.
3. Operate this machine in an appropriate manner. When this machine is not operational any more, do not
abandon it. Rust and oil from the abandoned machine can contaminate soil and ground water. Only contact
an authorized disposal company for legal disposal.
ENvIRONMENTAL PROTECTIvE GUIDELINES FOR DISPOSAL
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As a specialized company in designing, manufacturing and selling farming machines, we endeavor to mini-
mize any negative factors damaging our environment possibly resulting from our daily operation. By saving
resources and energy, our business activities are environmentally streamlined. We also abide by environmen-
tal regulations, the ISO1400:1996, and internal standards. We work hard to meet our environmental goals.
To meet the goals, we announce the goals to the public, educate our employees, and periodically assess our
progress toward the goals.
ENvIRONMENTAL POLICY
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5 SAFETY RULES FOR THE HARVESTER COMBINE
1. Before cleaning the straw cutter, you MUST stop the engine.
2. For threshing by hand, you MUST set the combine to STOP and be careful not to touch the feeding chain by
hand.
3. Before checking the inside of the threshing unit, you MUST stop the engine.
4. Before checking rotating parts such as chains, belts & etc., you MUST stop the engine.
5. When working as a team, always sound horn before starting the engine or moving the combine to clear people
away from the machine.
Whenever you use this combine, please follow these ve rules.
For your safety, in addition to the above rules, please follow other safety alerts and rules suggested in
each chapter.
As a specialized company in designing, manufacturing and selling farming machines, we endeavor to assure
safety and reliability of our products to satisfy our customers.
To supply our customers with what they want, we promise the total quality management system reecting
clearly their needs from the initial designing through A/S of our product. Our quality assurance system will con-
tinuously be ameliorated, satisfy the ISO 9001; A 9001; 1998, and abide by various domestic and international
regulations and standards.
In addition, we will set internal mid- and long-term objectives for the quality management and achieve them.
The director of the quality assurance department, on behalf of our Chief Executive Director, has the authority
and responsibility to frequently monitor quality assurance activities and take necessary actions to improve the
system.
QUALITY ASSURANCE
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1
2
3
4
5
6
7
8
9
10
11
12
SAFETY CAUTIONS..........................................................................
SERVICE............................................................................................
SPECIFICATIONS .............................................................................
HOW TO USE METERS, GAUGES AND CONTROLLERS.............
PRE-STARTING CHECKS ................................................................
HOW TO MOVE, DRIVE AND TRANSPORT THE COMBINE..........
HARVESTING INSTRUCTION ..........................................................
MAINTENANC ...................................................................................
LONG TERM STORAGE ...................................................................
TROUBLESHOOTING.......................................................................
ACCESSORIES/LIST OF CONSUMABLES .....................................
INDEX.................................................................................................
SECTION
TABLE OF CONTENTS
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1. SAFETY CAUTIONS
CHECKING BEFORE OPERATION ..................1-2
HOW TO DRIVE THE COMBINE ......................1-4
HARVESTING INSTRUCTION ..........................1-8
THE COMPLETION OF THE OPERATION
AND THE STORAGE.........................................1-9
LOCATIONS OF SAFETY-ALERT LABELS ....1-13
2. SERvICE
ABOUT SERVICE..............................................2-2
3. SPECIFICATIONS
SPECIFICATIONS .............................................3-2
4. HOW TO USE METERS, GAUGES AND
CONTROLLERS
USAGE OF SWITCHES AND
INSTRUMENT PANEL ..................................4-2
CONTROLLERS................................................4-7
USAGE OF THE AUTOMATIC
CONTROLLERS..........................................4-14
5. PRE-STARTING CHECkS
DAILY CHECK ...................................................5-2
6. HOW TO MOvE, DRIvE AND TRANSPORT
THE COMBINE
STARTING AND STOPPING THE ENGINE .....6-2
DRIVING ON ROADS........................................6-3
HOW TO STOP AND PARK...............................6-6
LOADING /UNLOADING THE COMBINE ........6-7
7. HARvESTING INSTRUCTION
WORKING CONDITIONS OF CROP AND
PADDY FIELD................................................7-2
PREPARATION BEFORE REAPING.................7-3
COMBINE HARVESTING..................................7-6
TABLE OF CONTENTS
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8. MAINTENANC
MAINTENANCE SCHEDULE TABLE ................8-2
OIL AND COOLANT CHANGE SCHEDULE....8-12
OPENING & CLOSING OF EACH EQUIPMENT...8-14
REMOUING AND INSTALLING EACH UNIT...8-19
STRAW CUTTER ............................................8-21
CLEANING UP THE INSIDE ...........................8-23
REPLENISHING EACH PART WITH GREASE.....8-28
PERIODICAL LUBRICATING POINTS ............8-30
ROUTINE INSPECTIONS AND ADJUSTMENTS..8-33
PERIODICAL REPLACMENT..........................8-47
9. LONG TERM STORAGE
LONG TERM STORAGE ...................................9-2
10. TROUBLESHOOTING
THE BUZZER SOUNDS BEEP-BEEP
INTERMITTENTLY ......................................10-2
THE BUZZER BEEPS AND
THE ENGINE STOPS..................................10-3
BLOCKED THRESHING CYLINDER ..............10-3
BULLDOZING CROPS WITHOUT REAPING .10-4
THE ENGINE DOES NOT START...................10-5
THE FEEDING CONVEYOR FAILS TO
CONVEY CROPS OR CROPS ARE
UNEVENLY CONVEYED.............................10-6
LENGTH OF STRAWS CUT BY THE
STRAW CUTTER BAR BECOMES LONG..10-6
REAPING SWATHS DO NOT LOOK GOOD...10-7
UNTHRESHED EARS ARE DISCHARGED....10-7
GRAIN LOSS IS CONSIDERABLY LARGE ....10-8
NO. 2 THROWER IS CLOGGED.....................10-8
SEPERATION PERFORMANCE IS POOR .....10-9
11.ACCESSORIES/LIST OF CONSUMABLES
ACCESSORIES .............................................11-2
LIST OF CONSUMABLES .............................11-3
12.INDEX
TABLE OF CONTENTS
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