Daedong DSF75GT User manual
Thank you for purchasing the DAEDONG DSF75GT combine harvester, designed for harvesting rice and
barley crops.
This combine harvester is designed with DAEDONG genuine components according to stringent quality
-
vester are based on years of trustworthy service and reliability through many year's study.
This manual is designed to help you familiarize with the DSF75GT combine harvester and supply useful in-
formation about safety, driving and maintenance. DAEDONG is committed to give operators information and
knowledge as much as possible for proper operation and self-diagnosis of the DAEDONG combine harvest-
er through this manual.
to be your service.
FOREWORD
Make sure to read this manual carefully and keep it handy for future reference.
a large amount of excessively lodged crops.
< NOTE >
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SAFETY PRECAUTIONS................................
SERVICE FOR COMBINE HARVESTER........
SPECIFICATIONS............................................
STRUCTURE AND OPERATION.....................
CHECK BEFORE OPERATION.......................
DRIVING COMBINE HARVESTER .................
HARVEST ........................................................
MAINTENANCE...............................................
LONG-TERM STORAGE.................................
TROUBLESHOOTING.....................................
INDEX...............................................................
SECTION
TABLE OF CONTENTS
1
2
3
4
5
6
7
8
9
10
11
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TABLE OF CONTENTS
SAFETY PRECAUTIONS....................................1-1
FOR YOUR SAFETY .............................................1-2
SAFETY TIPS ........................................................1-3
................................... 1-3
.............................. 1-5
.............................................................. 1-8
........................................................ 1-9
GENERAL PRECAUTION BEFORE OPERA-
TION..................................................................1-10
WHEN SERVICING, REPAIRING AND
CLEANING BEFORE OPERATION .................1-12
WHEN STARTING ENGINE ................................1-19
....................... 1-19
DURING DRIVING AND OPERATION ................1-20
DRIVING ON NARROW PATH, BUMPY ROAD
OR SLOPE........................................................1-24
LOADING AND UNLOADING COMBINE HAR-
VESTER TO AND FROM TRANSPORTING
VEHICLE...........................................................1-25
AFTER DAILY WORK IS COMPLETED..............1-27
FOR LONG-TERM STORAGE............................1-30
SAFETY DECALS ...............................................1-32
FOR LONG-TERM STORAGE............................1-40
SERVICE FOR COMBINE HARVESTER............2-1
ABOUT SERVICE..................................................2-2
ESSENTIAL REPLACEMENT PART ....................2-3
....................................................... 2-3
....................................................................... 2-3
..................................... 2-4
.............................................. 2-4
SPECIFICATIONS................................................3-1
GENERAL SPECIFICATIONS...............................3-2
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TABLE OF CONTENTS
STRUCTURE AND OPERATION.........................4-1
EXTERIOR VIEW...................................................4-2
................................................................. 4-4
............................................................. 4-5
............................................. 4-5
............................................................ 4-6
INSTRUMENT CLUSTER......................................4-6
TACHOMETER ............................................................ 4-7
HOUR METER ............................................................ 4-7
............................. 4-7
......................................... 4-8
..................................................................... 4-8
............................................. 4-9
................................. 4-9
.................................................. 4-10
...............................................4-11
.....................................................4-11
...................................... 4-12
...................................................... 4-13
.......................................................................... 4-13
.............. 4-14
............... 4-15
................................................................. 4-15
........................................................ 4-15
...... 4-16
HOW TO WORK ACCORDING TO THE LOAD
LAMPS..............................................................4-17
.................... 4-20
....... 4-20
................... 4-21
.................................. 4-22
USING THE CANOPY .........................................4-22
.............................. 4-22
........................................... 4-23
CHECK BEFORE OPERATION...........................5-1
DAILY INSPECTION..............................................5-2
........................................................ 5-4
.......................................... 5-4
............................... 5-4
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TABLE OF CONTENTS
.......................................... 5-4
..................................................... 5-4
.................. 5-5
........................................... 5-5
................ 5-5
DRIVING COMBINE HARVESTER .....................6-1
STARTING AND STOPPING ENGINE ..................6-2
..................................................... 6-2
.................................................... 6-4
DRIVING ON PAVED ROAD..................................6-5
PARKING...............................................................6-9
..................................... 6-9
LOADING AND UNLOADING TO AND FROM
TRANSPORTING VEHICLE.............................6-10
HARVEST ............................................................7-1
CROP AND FIELD CONDITION FOR COM-
BINE HARVESTER.............................................7-2
...................................................... 7-2
.................................................... 7-3
PREPARATION BEFORE WORK WITH COM-
BINE HARVESTER.............................................7-3
........................ 7-3
..... 7-4
....................................... 7-4
REAPING OPERATION SEQUENCE....................7-5
.................................. 7-6
... 7-8
................................................................... 7-10
.......7-11
........................ 7-12
...................................... 7-14
................................................... 7-21
................................................... 7-22
.......... 7-23
.... 7-23
........................................... 7-24
........................... 7-28
.................... 7-29
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TABLE OF CONTENTS
THRESHING UNIT...............................................7-30
.................................. 7-31
DRUM..................................................................... 7-34
............................ 7-36
.... 7-36
...7-39
GRAIN TANK.......................................................7-40
.......... 7-40
MAINTENANCE...................................................8-1
PERIODIC MAINTENANCE SCHEDULE TABLE ...8-3
INSPECTION AND LUBRICATION LIST ............8-10
................................8-11
OPENING AND CLOSING EACH SECTION.......8-12
....................... 8-12
............. 8-12
............................................ 8-14
............... 8-15
.................... 8-16
................... 8-21
CLEANING INSIDE OF VEHICLE BODY............8-22
BATTERY.............................................................8-31
................. 8-33
GREASING AND LUBRICATING EACH SEC-
TION..................................................................8-33
.............................................. 8-33
..................................................... 8-34
.......................................................... 8-35
LUBRICATION.....................................................8-35
............................................. 8-36
.................................. 8-36
......................... 8-36
........................................................ 8-37
ROUTINE MAINTENANCE AND ADJUSTMENT.. 8-37
........................................ 8-37
............................................. 8-39
........................................... 8-39
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TABLE OF CONTENTS
........................... 8-40
...................................... 8-40
.................................... 8-41
........................ 8-41
................................... 8-41
........ 8-42
.................... 8-43
...................... 8-44
........................... 8-44
........................... 8-45
PERIODIC CHANGE ...........................................8-46
............................................. 8-46
.......................... 8-46
.......................................... 8-47
............. 8-48
.................................... 8-49
.................................................... 8-50
-
RATOR.................................................................... 8-51
....... 8-52
... 8-52
...... 8-53
........................................................ 8-53
.................. 8-54
LONG-TERM STORAGE.....................................9-1
STORING COMBINE.............................................9-2
......................................................... 9-2
LONG-TERM STORAGE.......................................9-2
.. 9-3
USE AND DISPOSAL............................................9-4
TROUBLESHOOTING.......................................10-1
TROUBLESHOOTING FOR ENGINE .................10-2
TROUBLESHOOTING FOR REAPING UNIT .....10-3
TROUBLESHOOTING FOR THRESHING UNIT...10-4
INDEX.................................................................11-1
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This manual includes information titled as WARNING, CAUTION, IMPORTANT
and NOTE. These titles indicate the following:
SAFETY AND VEHICLE DAMAGE WARNING
This indicates that a condition may result in damage to your
vehicle or its equipment if the caution is not heeded. Follow
the advice provided with the caution.
WARNING
This indicates that a condition may result in harm, serious
injury or death to you or other persons if the warning is not
heeded. Follow the advice provided with the warning.
!
This mark indicates emphasis on notable characteristics of
working procedures, and information about technology for
easier operation.
IMPORTANT
This indicates that interesting or helpful information is being
provided.
CAUTION
NOTE
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Horn Engine RPM "low speed" Engine RPM "high speed"
Turn signal lamp indicator
Headlamp
Unloader or vehicle moving
direction Engine stop Turn signal lamp indicator
Fuel Coolant temperature Engine oil
Battery charge warning
DAEDONG combine
harvester. Below is a list of the universal symbols and their meanings.
UNIVERSAL SYMBOLS
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The front, rear, left and right directions referred in this manual are the directions seen from an operator in the
driver's seat.
TERMS FOR DIRECTIONS
Right Turn
Left Turn
Right Rear
Front Left
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QUALITY POLICY
and reliability of products to satisfy customers fully.
Additionally, in order to provide products that satisfy our customers, we strive to understand clearly the
requirements of our customers from the design to service stages so we can build a quality management
and 2001 and observe national and international laws and regulations in the manufacturing process.
At the same time, we will set and achieve additional mid- and long-term quality goals internally. Our chief of
quality assurance unit has responsibility and authority from the CEO for periodically examining the effective
operation of the quality management system to take actions for any discrepancy.
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ENVIRONMENTAL POLICY
DAEDONG is a company that exclusively designs, produces, and sells agri-machineries and industrial diesel
means our all managerial activities are operated in an "environment-friendly" system by saving resources
and examine periodically whether the environment management system is understood by all employees and
implemented effectively, taking actions to correct any discrepancy.
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PRODUCT SAFETY AND MANAGEMENT POLICIES
at the same time, provide the best services. To achieve this goal, all of our employees understand the prod-
uct safety and management policies fully and try to exceed the level required by national or international
regulations or standards.
Our chief of service unit has responsibility and authority from the CEO for periodically examining the effec-
tive operation of product safety and management policies and taking actions to correct any discrepancies.
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SAFETY CHARTER FOR COMBINE HARVESTER
1.Clean the cutters with the engine stopped.
-
cluding the chain and belt.
Make sure to read the safety charter described above before using this machine.
SAFETY AND HEALTH POLICY
harmful or hazardous ’components during the manufacturing process to prevent any accident related to
with “no disasters” and observing internal standards including the requirements of health regulations and
-
ployees understand and implement effectively the safety and health management system, taking actions to
correct any discrepancies.
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NOTICE ON ENVIRONMENTAL "USAGE AND DISPOSAL"
pollutants generated by our operations, and all managerial activities are operated in environment-friendly
ways based on saving resources. All of our employees observe environmental regulations and related stan-
dards. To contribute to the protection of the global environment, we measure environmental performance pe-
environmental goals internally to secure the transparency of environment management.
1.Customers using this product should read this manual carefully and avoid any overloaded work. Overloaded work
cause of air pollution, which is the environment of the earth where we breathe.
great soil or water pollution. Please bring the used oil to our local distributor to be disposed lawfully.
place.Products left out or disposed improperly by customers generate rust or oil, which may pollute soil or water.
Therefore, when disposing out-of-service products, never fail to let authorized "collectors for used wasted agri-ma-
chineries" collect them to dispose lawfully.
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1
SAFETY PRECAUTIONS
1
FOR YOUR SAFETY ...........................1-2
SAFETY TIPS ......................................1-3
CHECK BEFORE OPERATION ...................1-3
DRIVING COMBINE HARVESTER..............1-5
HARVESTING ..............................................1-8
AFTER COMPLETING INTENDED OP-
ERATION AND STORAGE........................1-9
GENERAL PRECAUTION BEFORE
OPERATION....................................1-10
WHEN SERVICING, REPAIRING
AND CLEANING BEFORE OPERA-
TION................................................1-12
WHEN STARTING ENGINE...............1-19
DURING DRIVING AND OPERATION.......1-19
DURING DRIVING AND OPERATION1-20
DRIVING ON NARROW PATH,
BUMPY ROAD OR SLOPE.............1-24
LOADING AND UNLOADING COM-
BINE HARVESTER TO AND FROM
TRANSPORTING VEHICLE ...........1-25
AFTER DAILY WORK IS COMPLET-
ED....................................................1-27
FOR LONG-TERM STORAGE ..........1-30
SAFETY DECALS..............................1-32
FOR LONG-TERM STORAGE ..........1-40
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1
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3
SAFETY PRECAUTIONSDSF75GT
1
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2
1
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3
SAFETY PRECAUTIONSDSF75GT
1
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2
The following contents describe the
safety cautions, categorized into
WARNING and CAUTION. Before
the initial operation, read this manual
carefully for your safe.
The safety instructions described in
this chapter are for the general is-
sues of the combine harvester. The
safety measures are also covered
and repeated in the corresponding
chapters in this manual.
The following should never be al-
lowed to operate this combine har-
vester. An unexpected accident can
occur.
• Thoseundertheinuenceofalco-
hol
• Pregnant woman who is ready to
bear
• Those under 16
• Inexperienced operator
• Those who are fatigued, sick or
under the influence of medicine;
others who are not qualified for
certain reasons to operate this
combine harvester
Do not operate the combine harvest-
er with fatigue. Take a rest if neces-
sary. Otherwise, an unexpected ac-
cident can occur.
Please wear the appropriate working
clothing.
Safety helmet
Fitted clothes
Tight sleeves
Safety shoes
You may be entangled in moving
parts or slip on the machine. If these
happen, serious injuries may occur.
FOR YOUR SAFETY
B55O101a
B55O102a
Mufer
Cigarette
Towel tucked
around the
waist
Slippers
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1
-
3
SAFETY PRECAUTIONSDSF75GT
1
-
2
1
-
3
SAFETY PRECAUTIONSDSF75GT
1
-
2
1
When leasing or transferring the
combine harvester, deliver this
manual together with the machine for
future safe operation. Otherwise, the
new owner may not become familiar
with the combine harvester and can
be subject to accidents.
B55O103a
Apply the parking brake on safe and
level ground and stop the engine.
If a safety label on the combine har-
vester is damaged or is illegible for
some reasons, replace it with a new
one.
Clean the surrounding area of the
engine, battery and fuel tank.
Check the battery cables, electric
wiring and fuel hose.
SAFETY TIPS
CHECK BEFORE OPERATION
When refueling or adding oil, stop
the engine. Do not add fuel, oil and
fluid while the engine is running or
hot.
1.When refueling, keep flammable
items, such as a lighter, lit ciga-
rette, etc., away from the combine
harvester.
2.After refueling, install the fuel cap
and remove any spilled fuel.
\\XP-201202172015\data 2tb (e)\대동공업\OM(사용설명서)\CF100 콤바인-161010\ART
CF1O001a
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1
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5
SAFETY PRECAUTIONSDSF75GT
1
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4
1
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5
SAFETY PRECAUTIONSDSF75GT
1
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4
Check the tightness of each system.
Check the condition of the brake,
shift lever and parking brake.
Check if the range shift lever and
other levers' free play is intact and
they are not excessively swayed.
Check the proper operation of the
safety parts, such as turn signal indi-
cators.
Do not modify the combine harvest-
er.
Dispose used oil only in a properly
equipped authorized site for used oil
disposal.
Stop the engine and remove the key
before inspection or cleaning.
You can be trapped or entangled into
a rotating part and get injured.
B55O107a
CF1O002a CF1O003a
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Table of contents
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