DAELIM DAYSTAR FI User manual

OM54-0610-01E
HEAD OFFICE(FACTORY)
#58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA
TEL: [phone] / FAX: [phone]
OWNER S MANUAL

WELCOME
Thank you for purchasing an Daelim vehicle. We hope you enjoy safe riding.
OPERATOR AND PASSENGER
This motorcycle is designed to carry the operator and one passenger.
Attempting to change the pre-set maximum speed may cause danger and will void the Daelim warranty.
ON-ROAD USE
This motorcycle is designed to be used only on the road.
READ THIS OWNER'S MANUAL CAREFULLY
Pay special attention to statements preceded by the following words:
Indicates a strong possibility of severe personal injury or death if instructions are not followed.
Indicates a possibility of personal injury or equipment damage if instructions are not followed.
Gives helpful information.
This manual is an important and integral part of your vehicle. keep it with your vehicle at all times, even though your vehicle is resold.
IMPORTANT NOTICE
WARNING
WARNING
CAUTION
NOTE

SPECIFICATION...................................................................... 3
OPERATION INSTRUCTION............................................ 4
SAFETY PRECAUTIONS.................................................. 4
PRIOR TO STARTING VEHICLE........................................ 5
CORRECT ATTIRE ............................................................. 5
OPERATION........................................................................ 6
CARGO................................................................................ 6
MODIFICATION................................................................... 7
ATTACHMENT .................................................................... 7
MUFFLER............................................................................ 7
PARTS LOCATION.............................................................. 8
METER READING AND USAGE................................... 10
METER .............................................................................. 10
TACHOMETER.................................................................. 10
INDICATOR LAMPS.......................................................... 11
MALFUNCTION INDICATOR LAMPS............................... 11
FUEL GAUGE.................................................................... 11
SWITCH OPERATION...................................................... 12
MAIN SWITCH....................................................................12
HEADLIGHT·POSITION LAMP....................................... 12
ENGINE STOP SWITCH ................................................... 13
STARTER BUTTON .......................................................... 14
WINKER SWITCH ............................................................. 14
HORN BUTTON................................................................. 15
EQUIPMENT USAGE........................................................ 15
STEERING WHEEL LOCK................................................ 15
TOOL BOX......................................................................... 16
FUEL.................................................................................. 16
CORRECT DRIVING OPERATION .............................. 17
STARTING THE ENGINE.................................................. 17
IF ENGINE CANNOT BE STARTED ................................. 18
GEAR SHIFTING............................................................... 18
OPERATION...................................................................... 19
HOW TO USE BRAKE....................................................... 20
PARKING........................................................................... 20
SELF INSPECTIONS BEFORE OPERATION.......... 21
INSPECTION OF CONCERNED AREA............................ 22
FUEL CHECK .................................................................... 22
BRAKES ............................................................................ 22
TIRES ................................................................................ 25
BATTERY INSPECTION ................................................... 27
THROTTLE GRIP .............................................................. 28
CLUTCH ............................................................................ 28
DRIVE CHAIN................................................................... 30
ENGINE OIL LEVEL CHECK............................................. 31
CHANGING ENGINE OIL.................................................. 31
LIGHTS AND WINKER...................................................... 32
BACK MIRROR.................................................................. 33
LICENSE PLATE ............................................................... 33
1
CONTENTS

2
MAINTENANCE.................................................................. 33
MAINTENANCE SCHEDULE ............................................ 34
MAINTENANCE PRECAUTIONS...................................... 38
FRAME AND ENGINE NUMBERS.................................... 36
AIR CLEANER ELEMENT................................................. 37
WHEEL REMOVAL............................................................ 38
BULB REPLACEMENT...................................................... 40
SPARK PLUG.................................................................... 42
FUSE REPLACEMENT ..................................................... 43
SIDE STAND ..................................................................... 44
CABLE RUBBER PART..................................................... 44
NOTABLES FOR CAR WASHING .................................... 44
GENERAL CLEANING /IMPORTANT ............................... 45
STORAGE GUIDE............................................................. 45
SAFE DRIVING....................................................................... 47
PREPARATION BEFORE DRIVING............................ 47
DRIVING METHOD............................................................ 48
DRIVING POSITION...........................................................48
PRECAUTION WHEN DRIVING ....................................... 49
STARTING......................................................................... 50
TURNING METHOD.......................................................... 51
PRINCIPLE OF TURN ....................................................... 51
EFFECT OF SPEED.......................................................... 51
3 POSITIONS OF TURNING............................................. 52
TURNING METHOD.......................................................... 53
PRECAUTION WHEN TURNING...................................... 54
BRAKING METHOD.......................................................... 55
BASIC PRINCIPLE OF BRAKE(FRICTION FORCE)........ 56
RESTRAINT OF BRAKE EFFECT (INERTIA).................. 56
BRAKING METHOD .......................................................... 56
COMPARISION OF BRAKING DISTANCE........................56
IMPACT WHEN COLLISION ..............................................56
WIRING DIAGRAM............................................................... 57

3
LENGTH×WIDTH×HEIGHT(mm)
WHEEL BASE(mm)
GROUND CLEARANCE(mm)
SEAT HEIGHT(mm)
DRYWEIGHT(kgf)
PASSENGER
ENGINE TYPE
PISTON DISPLACEMENT(cc)
BORE AND STROKE(mm)
STARTING SYSTEM
TRANSMISSION TYPE
2,240×860×1,140
1,505
135
720
147.5
2
OIL COOLED/AIR COOLED
4 STROKE 4VALVE
124.1
56.5×49.5
START MOTOR
5 STEPS RETURN
IGNITION SYSTEM
BATTERY CAPACITY
FUEL CAPACITY(ℓ)
TRANSISTOR
12V 10AH / MF TYPE
16.8
90 / 90 - 18
130 / 90 - 15
TELESCOPIC
SINGLE ARM
HYDRAULIC DISK
DRUM BRAKE
CR9EH-9
30A,15A,
ITEM DATA ITEM DATA
FR.
RR.
FR.
RR.
FR.
RR.
SPARK PLUG
FUSE(A)
TIRE SIZE
SUSPENSION
BRAKE
SPECIFICATION

This manual describes matters pertaining to correct operation,
safe operation and simple maintenance of the vehicle you
purchased.
To ensure more comfortable and safer operation,
make sure to read this manual carefully prior to operation.
●The photographs and drawings shown in this manual may
differ from those of actual vehicles due to changes in
vehicle specifications and modifications made.
●This vehicle is designed for 2 riders including the operator.
●Careful driving and the wearing of proper attire and safety
equipment are the most important factors in the safe
operation of the daystar. Please obey traffic regulations and
do not be hurried and careless.
●Many new vehicle owners operate their newly purchased
vehicles with great care and attention to safety factors.
However, after becoming accustomed to the operations are
often discarded, which can lead to accidents. Please don't let
this happen to you and always approach the operation of
your vehicle with the safety considerations needed.
When operating the vehicle, always keep in mind and obey
the notes of precaution printed on the“Safety Precaution
Label”attached to the vehicle.
4
OPERATION INSTRUCTION
SAFETY PRECAUTIONS
●Be sure to wear helmet at all time.
●Be sure to put on gloves at all time.
●Observe the speed regulations.
●Beware of muffler affer driving as it is still hot to be
burnt. Especially never children touch on it.
●For safety, do not change, alteration or modification the
vehicle.
●Regularly conduct specified maintenance inspections.
<Maintenance Inspection Points>
Brakes, Tires, Oil, Lights, Horn, Instruments
CAUTION
●Do not use polluted gasoline.
Otherwse it cause rust inside the fuel tank, and close the
suppiy of fuel to the injector, leading to an improper
engine starting or may cause serious damage to engine.
●Do use genuine oil, then it will protect and extend
vehicle life.
●Warranty does not apply to the motorcycles used in
competitions or competitive trials. No motorcycle part
may be tampered with, altered, or replaced with parts
other than original Daelim spare parts during the
warranty period.
●As far as any defect caused by contaminated gasoline or
oil, the warranty will be automatically invalidated.

●Read user's manual carefully.
●Conduct maintenance checks prior to operation.
●Always maintain vehicle in clean status and carry out
specified maintenance checks.
●Make sure to stop engine and stay away from fire when
fueling.
●Exhaust gas contains harmful substance such as carbon
monoxide, Start engine in well-ventilated places.
●Be sure to wear helmet and gloves at all time for seafty.
●Wear shirts or jackets with tight one while driving. Otherwise it can
be caught in the wheel to cause seriousdamage by overturn of
vehicle.
●Many automoble / motorcycle accidents happen because the
automobile driver does not “Look” the motocyclist.
- Wear bright or reflective clothing.
- Don’t ride in another motorist’s “Blind spot”.
●Be sure to wear dress to catch an eye to avoid any crash from
behind.
Be sure to wear helmet at all time and the
helmet chin strap secureiy fastened.
Wear shirts or jackets with tight.
Always put on gloves
Choose fitting and low-heeled shoes.
5
PRIOR TO STARTING VEHICLE
CORRECT ATTIRE
WARNING
●Be sure you and your passenger always wear a helmet,
eye pretection and other protective apparel when you
ride.
●Not wearing a helmet increases the chance of serious
injury or death in a crash.

6
●When carrying cargo, you must keep in mind that operating
the vehicle, especially when turning, will be different.
●Make sure not to overload the vehicle with goods as this can
make the vehicle unstable during operation.
●Operators should naturally fix bodies to keep smooth driving.
●Please check whether or not you are unnaturally strained and
strung up.
●Driving pose has a great influence on safe operation.
Please always maintain the center of your body in the middle
of seat. Especially do not sit at the rear seat because it may
lessen the weight of front wheel and cause trembling steering
wheel.
●Always hold the handle bars firmly with both hands whiling
driving, otherwise, it cause severe injury or death of the
driver. The pillion passenger should always hold on to the
operator with both hands and keep both feet on the pillion
step bar. otherwise, it cause severe injury or death.
●When wanting to turn, slightly lean to body toward the
direction of the turn. It is unsafe if the body is not moved in
union with the motorcycle.
●Curvy roads and poor, unpaved roads constantly change in
surface quality. Driving on these roads can be unsafe if
certain safety precautions are not followed.
●In order to safely drive through these driving conditions,
anticipate coming road conditions, slow down to at least half
the normal speed, and relax your shoulders and wrists while
securely holding the handles.
OPERATION CARGO
CAUTION
●Pay attention not to overload goods and fasten it tightly
whiling driving.
●Do not place kind of cloth materials nearby oil tank cap.
If the hole in oil tank cap is clogged, oil will not flow freely
into the engine which can cause severely engine damage.
●Do not attach large or heavy items (such as a sleeping bag
or tent) to the handle bars, fork, or fender. Unstable
handling or sliw steering response may result.

7
●Pay particular attention to fellow passenger so that he/she
can prevent getting burnt by the hot muffler during travel.
●Modification of vehicle structure or function deteriorates
manipulatability or causes exhaust noise to become louder
shortening the vehicle life. These modifications are not only
prohibited by law but also are the acts harmful to other
people. Modifications are not covered by warranty.
MODIFICATION
ATTACHMENT
MUFFLER
●Except designated attachment by DAELIM MOTOR CO.,
LTD., don’t attach any extra lighting device, because it may
cause an early discharging of battery.
●Carefully inspect the accessory to make sure it does not
obscure any lights, reduce ground clearance and banking
angle, or limit suspension travel, steering travel or control
operation.
●Do not add electrical equipment that will exceed the
motorcycle’s electrical system capacity. A blown fuse could
cause a dangerous loss of lights or engine power.
●This motorcycle was not designed to pull a sidecar or trailer.
Handling may be seriously impaired if so equipped.
CAUTION
●Beware of muffler after driving as it is still hot to be
burnt. Especially never children touch on it. And pay
attention to park where pedestrian zoon.
●If haystack or vinyl is stuck to the muffler, it might be
fired.
CAUTION
●As far as any defect caused by modifications, the
warranty will be automatically invalidated.
WARNING
●Improper accessories or modifications can cavse a
crash in which you can be seriously hurt or killed.
●Follow all instruction in this owneris manual regarding
accessories and modifications.

8
TOOL BOX
PILLION STEP BAR BATTERY/FUSE
FUEL TANK CAP
REAR BRAKE PEDAL
STEERING HANDLE LOCK
FRONT BRAKE LEVER
PARTS LOCATION