DAELIM S4 four User manual

OM70-0911-01E
HEAD OFFICE(FACTORY)
#58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA
TEL: [phone] / FAX: [phone]
OWNER S MANUAL

2009. 11 PRINTED
2009. 11 PUBLICATION NO
COPY
WELCOME
Thank you for purchasing an Daelim vehicle. We hope you enjoy safe riding.
OPERATOR AND PASSENGER
This motorcycle is designed to carry the operator and one passenger.
Attempting to change the pre-set maximum speed may cause danger and will void the Daelim warranty.
ON-ROAD USE
This motorcycle is designed to be used only on the road.
READ THIS OWNER'S MANUAL CAREFULLY
Pay special attention to statements preceded by the following words:
Indicates a strong possibility of severe personal injury or death if instructions are not followed.
Indicates a possibility of personal injury or equipment damage if instructions are not followed.
Gives helpful information.
This manual is an important and integral part of your vehicle. keep it with your vehicle at all times, even though your vehicle is resold.
IMPORTANT NOTICE
WARNING
WARNING
CAUTION
NOTE
OWNER S MANUAL

SPECIFICATION
OPERATION INSTRUCTION
SAFETY PRECAUTIONS
PRIOR TO STARTING VEHICLE
OPERATION
CORRECT ATTIRE
CARGO
ATTACHMENT
MODIFICATION
MUFFLER
PARTS LOCATION
METER READING AND USAGE
METER
VIN INFORMATION AND LOCATION
FRAME NUMBER, ENGINE NUMBER
VIN PLATE LOCATION
SWITCH OPERATION
MAIN SWITCH
START BUTTON
HEADLIGHT
WINKER SWITCH
HORN BUTTON
EQUIPMENT USAGE
STEERING STEM LOCK
SEAT LOCK
TRUNK
STORAGE AREA
BAG HOLDER
OPERATION
CORRECT DRIVING OPERATION
STARTING THE ENGINE
AFTER STARTING ENGINE
PROPER DRIVING METHODS
BRAKING
SELF INSPECTIONS BEFORE OPERATION
INSPECTION OF CONCERNED AREA
REAR VIEW MIRROR
FUEL LEAK INSPECTION
BRAKE INSPECTION
FUEL CHECK
TIRE INSPECTION
ENGINE OIL LEVEL CHECK
LIGHTS AND WINKER INSPECTION
BULB REPLACEMENT METHOD
1
CONTENTS
3
4
4
5
5
6
7
7
7
7
8
10
10
11
11
11
12
12
12
13
13
14
14
14
14
15
15
15
16
16
16
18
19
20
22
22
22
22
23
23
24
26
26
27

MAINTENANCE
MAINTENANCE SCHEDULE
MAINTENANCE PRECAUTIONS
THE ADJUSTMENT OF FREE PLAY OF REAR BRAKE LEVER
CHECKING THE REAR BRAKE SHOE
BRAKE HOSE, PIPE LEAKAGE, DAMAGE, ASSEMBLY STATE
BRAKE PAD WEAR
CHANGING ENGINE OIL
TRANSMISSION OIL INSPECTION
SPARK PLUG
BATTERY INSPECTION
FUSE REPLACEMENT
AIR CLEANER ELEMENT INSPECTION
SIDE STAND INSPECTION
CABLE RUBBER PART
CLEANING
STORAGE
SAFE DRIVING
DRIVING METHOD
DRIVING POSITION
TAKING POSE OF FELLOW PASSENGER
PRECAUTION WHEN DRIVING
STARTING
TURNING METHOD
PRINCIPLE OF TURN
EFFECT OF SPEED
3 POSITIONS OF TURNING
TURNING METHOD
PRECAUTION WHEN TURNING
BRAKING METHOD
BASIC PRINCIPLE OF BRAKE(FRICTION FORCE)
RESTRAINT OF BRAKING EFFECT (INERTIA)
BRAKING METHOD
COMPARISION OF BRAKING DISTANCE
IMPACT WHEN COLLISION
WIRING DIAGRAM
2
29
30
32
32
32
34
34
34
36
37
38
39
40
41
41
42
42
43
44
44
45
46
47
48
48
48
49
50
51
52
52
52
53
53
53
54

3
SPECIFICATION
LENGTH×WIDTH×HEIGHT(mm)
WHEEL BASE(mm)
SEAT HEIGHT(mm)
DRY WEIGHT(kgf)
PASSENGER
ENGINE TYPE
PISTON DISPLACEMENT(cc)
BORE AND STROKE(mm)
STARTING SYSTEM
1,790×680×1,110
1,265
766
88
2
AIR COOLED
4 STROKE 2VALVE
49.6
39×41.5
START MOTOR / KICK
IGNITION SYSTEM
BATTERY CAPACITY
C.D.I
12V6AH(MF TYPE)
110 / 70 - 12, 47J
120 / 70 - 12, 56J
TELESCOPIC
UNIT SWING OIL DAMPER
DISK BRAKE
DRUM BRAKE
CR6HSA
10
ITEM DATA ITEM DATA
FR.
RR.
FR.
RR.
FR.
RR.
SPARK PLUG
FUSE(A)
TIRE SIZE
SUSPENSION
BRAKE
FUEL CAPACITY(ℓ)
RESERVE FUEL CAPACITY(ℓ)
5.0
1.5
TRANSMISSION TYPE CVT

This manual describes matters pertaining to correct operation,
safe operation and simple maintenance of the vehicle you
purchased.
To ensure more comfortable and safer operation, make sure to
read this manual carefully prior to operation.
●The photographs and drawings shown in this manual may
differ from those of actual vehicles due to changes in vehicle
specifications and modifications made.
●This vehicle is designed for 2 riders including the operator.
●Careful driving and the wearing of proper attire and safety
equipment are the most important factors in the safe operation
of the scooter. Please obey traffic regulations and do not be
hurried and careless.
●Many new vehicle owners operate their newly purchased
vehicles with great care and attention to safety factors.
However, after becoming accustomed to the operations are
often discarded, which can lead to accidents. Please don't let
this happen to you and always approach the operation of your
vehicle with the safety considerations needed.
When operating the vehicle, always keep in mind and obey the
notes of precaution printed on the“Safety Precaution Label”
attached to the vehicle.
4
OPERATION INSTRUCTION SAFETY PRECAUTIONS
CAUTION
●Do not use polluted gasoline.
Using polluted gasoline will cause rust inside the fuel
tank, and will close the supply of fuel to the
carburetor, leading to an improper engine starting or
may cause serious damage to an engine.
●Do not use polluted or low-grade oil.
Always use genuine oil to protect and extend vehicle
performance and its life span.
●If any failure occurs due to the use of polluted gasoline
or oil, such failure will be excluded from being eligible
for repairs under the warranty.
●As far as any defect caused by contaminated gasoline or
oil, the warranty will be automatically invalidated.
●Be sure to wear helmet at all time.
●Be sure to put on gloves at all time.
●Observe the speed regulations.
●Beware of muffler affer driving as it is still hot to be
burnt.
Especially never children touch on it.
●For safety, do not change, alteration or modification the
vehicle.
●Regularly conduct specified maintenance inspections.
<Maintenance Inspection Points>
Brakes, Tires, Oil, Lights, Horn, Instruments

●Read user's manual carefully.
●Conduct maintenance checks prior to operation.
●Always maintain vehicle in clean status and carry out specified
maintenance checks.
●Make sure to stop engine and stay away from fire when
fueling.
●Exhaust gas contains harmful substance such as carbon
monoxide. Start engine in well-ventilated places.
●Operators should naturally fix bodies to keep smooth driving.
●Please check whether or not you are unnaturally strained and
strung up.
●Driving pose has a great influence on safe operation.
Please always maintain the center of your body in the middle of
seat. Especially do not sit at the rear seat because it may lessen
the weight of front wheel and cause trembling steering wheel.
●A passenger should hold on to the vehicle or the operator with
both hands and keep both feet on the pillion step bar.
●When wanting to turn, slightly lean to body toward the
direction of the turn. It is unsafe if the body is not moved in
union with the vehicle.
●Curvy roads and poor, unpaved roads constantly change in
surface quality. Driving on these roads can be unsafe if certain
safety precautions are not followed.
●In order to safely drive through these driving conditions,
anticipate coming road conditions, slow down to at least half
the normal speed, and relax your shoulders and wrists while
securely holding the handles.
5
PRIOR TO STARTING VEHICLE OPERATION

●Always make sure to wear helmet for safety. Wear gloves and
safety goggles.
●Do not wear uniforms which might hinder operation. It is
dangerous if the uniform is caught by brake lever or by the
rotating part of drive chain.
●Many automobile/motorcycle accidents happen because the
automobile driver does not “see” the motorcyclist.
Make yourself conspicuous to help avoid the accident that
wasn’t your fault :
- Wear bright or reflective clothing.
- Don’t ride in another motorist’s “blind spot”.
6
CORRECT ATTIRE
A helmet should always be
worn and the helmet chin
strap should be securely
fastened.
Always put on gloves.
Correct shirts or jackets with
tight-fitting sleeves should be
worn,
Shoes should fit properly, and shoes having little or
no heel should be worn.
WARNING
●Be sure you and your passenger always wear a helmet,
eye pretection and other protective apparel when you
ride.
●Not wearing a helmet increases the chance of serious
injury or death in a crash.

●When carrying cargo, you must keep in mind that operating the
motorcycle, especially when turning, will be different.
●Make sure not to overload the motorcycle with goods as this
can make the motorcycle unstable during operation.
●Except designated attachment by DAELIM MOTOR CO.,
LTD., don't attach any extra lighting device, because it may
cause an early discharging of battery.
●Modification of vehicle structure of function deteriorates
manipulatability or causes exhaust noise to become louder
shortening the vehicle life. These modifications are not only
prohibited by law but also are the acts harmful to other people.
Modifications are not covered by warranty.
●Pay particular attention to fellow passenger so that he/she can
prevent getting burnt by the hot muffler during travel.
7
CARGO
TRUNK MAXIMUM LOAD : 10kg
ATTACHMENT
MUFFLER
MODIFICATION
WARNING
●Overloading or improper loading can cause a crash and
you can be seriously hunt.
●Follow all load limits in this manual.
CAUTION
●Beware of muffler after driving as it is still hot to be
burnt. Especially never children touch on it. And pay
attention to park where pedestrian zoon.
●If haystack or vinyl is stuck to the muffler, it might be
fired.

8
FR. BRAKE DISK
PARTS LOCATION
MAIN STAND BATTERY COVER
BRAKE CALIPER
MUFFLER
SEAT
REAR CARRIER
SPEEDOMETER
FR. BRAKE LEVER
FR. TIRE
RR. TIRE
FR. WINKER
(TURN SIGNAL)
SIDE REFLECTOR
RR. WINKER
(TURN SIGNAL)