Daewoo RC-800 User manual

DEC. 2004
Model : RC-800'S
RC800S0001
VACUUM CLEANER

CONTENTS
Page
1. SPECIFICATIONS & EXTERNAL VIEWS ----------
-
2
2. DIAGRAM ----------------------------------------------------
-
3
2-1. WIRING DIAGRAM
2-2. CIRCUIT DIAGRAM
3. TROUBLE SHOOTING GUIDE -------------------------
-
4
4. DISASSEMBLING AND TREATMENT
4-1. CLEANER ASSEMBLY --------------------------------------
-
5
4-2. BODY ASSEMBLY -------------------------------------------- 6
4-3. CASE MOTOR ASSEMBLY --------------------------------
-
7
4-4. CORDREEL ASSEMBLY ------------------------------------ 8
4-5. HOSE ASSEMBLY --------------------------------------------
-
9
4-6. BRUSH ASSEMBLY ------------------------------------------ 10
5. EXPLODED VIEW AND PARTS LIST
5-1. BODY ASSEMBLY --------------------------------------------
-
11
5-2. CASE MOTOR ASSEMBLY --------------------------------
-
13
5-3. CORDREEL ASSEMBLY ------------------------------------ 15
5-4. COVER ASSEMBLY ------------------------------------------
-
17
5-5. HOSE ASSEMBLY --------------------------------------------
-
19
5-6. PIPE ASSEMBLY ---------------------------------------------- 21
5-7. BRUSH ASSEMBLY ------------------------------------------ 22

1. SPECIFICATIONS & EXTERNAL VIEWS
Rated Voltage/Frequency
Input Watt
Suction Power
Noise Level
Weight (Body)
Dimension (WXHXD)
HOSE ASSEMBLY
MAIN NOZZLE
PIPE
NOZZLE
항목
A - Cord Rewind Button
B - Handle Grip
C - Telescopic Steel
D - Main Nozzle
E - Crevice Nozzle
F - Upholstery Nozzle ○
○
○
○
○
Telescopic (Steel)
Crevice Nozzle & Upholstery Nozzle
RC-800
○
1-1. SPECIFICATIONS
1-2. EXTERNAL VIEWS
AC 110V, 60Hz
1000W
540W
62dB(A)
5.0Kg
306 X 205 X 256 mm
EVA 1.5M
Slim Brush
E
A
B
C
D
E
F

2. DIAGRAM
2-1. WIRING DIAGRAM
2-2. CIRCUIT DIAGRAM

3. TROUBLE SHOOTING GUIDE
TROUBLE CAUSE COUNTERMEASURE
SUCTION POWER FILTER BAG(PAPER)/DUST BOX IS CHANGE IT WITH NEW ONE (See 4-1)
IS WEAK FULL WITH DUST REMOVE THE DUST IN DUST BOX
FILTER PRE IS CLOGGY WITH DUST REMOVE THE DUST (See 4-1)
CLOGGING OR TEAR IN HOSE REMOVE OBSTACLE
OR REPLACE THE HOSE (See 4-5)
DEFECTIVE MOTOR REPLACE THE MOTOR (See 4-3)
THE
OPENING
IN
BRUSH
IS
CLOGGY
REMOVE THE DUST (See 4-6)
WITH DUST
VACUUM CLEANER D
O
BREAKING IN POWER CORD REPLACE THE POWER CORD (See 4-4)
NOT WORK (AT BLADE TIP OR ROOT OF PLUG)
BREAKING OF CONNECTIONS REPAIR (See 4-5)
IN HOSE ASSEMBLY
DEFECTIVE SLIDE VOLUME REPLACE IT (See 4-5)
LOCATED IN HOSE HANDLE
DEFECTIVE PCB ASSEMBLY REPLACE IT (See 4-1)
BREAKING OF CONNECTIONS REPAIR (See 4-4)
OR POOR CONTACTS IN
CORD REEL ASSEMBLY
DEFECTIVE MOTOR REPLACE IT (See 4-3)
BREAKING OF CONNECTIONS REPAIR (See 4-2)
IN BODY ASSEMBLY
BREAKING IN A FUSE
MOTOR DOES NOT DEFECTIVE PCB ASSEMBLY REPLACE IT (See 4-1)
STOP EVEN IF
SWITCH

4. DISASSEMBLING AND TREATMENT
1) Open the cover dust(1) and check the paper bag whether it is fulled or not.
2) Open the cover dust(1), unscrew the 4 screws(2). Lift the hadle(5), unscrew the 2 screws(2).
Lift the cover assembly(4) up.
3) Check the connection between the terminals of motor, CR assembly, hose grip and PCB(8).
4) Disassemble the connector of CR assembly(5) from PCB(8), lift the cordreel up.
5) After Disassemble the leads from the PCB(8), then take the PCB out of the motor case(7).
6) After disassemle the PCB(8), then disassemble the motor case(7).
7) Check the CR assembly(6), the PCB(8), the motor whether they are burnt out or not.
8) After check the trouble of parts, assemble them into a cleaner assembly in the reverse order.
4-1. CLEANER ASSEMBLY

1) Unscrew the 2 screws(7), take the socket(6) out of the body(1)
2) Check the breaking of the leads(2,3).
3) Check the gap between the body(1) and the rubber packing(4).
4) Check the movement of the paper bag sensor(5).
5) Check the filter whether it is cloggy with dust or not.
6) After check the trouble of parts, assemble them into a body assembly in the reverse order.
4-2. BODY ASSEMBLY

1) Unscrew the 2 screws(1), take the cap motor(2) out of the case motor(3).
2) Take the motor(4) out of the case motor(3).
3) Check the motor(4) whether it is burnt out or not.
4) Check the connection between the motor and the leads.
5) After check the trouble of parts, assemble them into a motor assembly in the reverse order.
Be careful the leads don't get in between the cap motor(2) and the case motor(4).
4-3. CASE MOTOR ASSEMBLY

1) Take the cordreel assembly out of the body assembly.
2) Unscrew the screw(2).
3) Separate the bobbin(4) from the bracket(1) and check the contacts between the Y terminals(3)
and the ring type terminals(9).
4) Check the lever spring(6).
5) If the roller brake(7) is worn out and separate the lever(8) from the bracket(1),
then replace the roller brake(7).
At this time the bobbin(4) is rotated counterclockwise due to the preserved winding.
6) If the reel spring is broken, unscrew the 2 screws and replace it.
7) Unscrew the 1 screw and separate the holder terminal(10) from the bobbin(4).
8) Check the connections between the terminal of power cord(5) and the ring type terminals(9).
9) When assembling, make the reserved winding 5 revolutions of the bobbin(4) clockwise.
4-4. CR ASSEMBLY
CAUTION WHEN DISASSEMBLING, THE REEL SPRING MAY
SPRING OUT OF THE COVER.

1) Unscrew the 2 screws(26), lift cover(25) up. Check the knob(16), the slide volume(13) and
the breaking of connections(20).
2) Check the button(27).
3) Unscrew the screw(23), lift the cover(22) up. Check the connection of lead(20) and contacts between
the leads(2) and ring type terminals(19).
4) Check the connection between the ring type terminal(19) and the hose leads.
5) Check the cloggy dust in the hose.
6) Unscrew the screw(7), lift the cover(6) up. Check the movement of the button(4)
Check the connection between the leads(2,3) and the hose leads.
4-5. HOSE ASSEMBLY

1) Unscrew the 4 screws(14), the screw(11) and take the pipe(9), the neck(6) out of the body(1).
Check the cloggy dust in the pipe(9) and the neck(6).
2) Check the stopper spring. Check the roller(3,4)
4-6. BRUSH ASSEMBLY

5. EXPLODED VIEW AND PARTS LIST
5-1. BODY ASSEMBLY (3620412110)

NO PART NAME PART CODE SPECS. Q'YT
1BODY 3620411700 PP 1
2BRACKET ROLLER 3620601500 PP 1
3ROLLER FRONT 3624703600 PP 1
4SHAFT ROLLER 3624901000 SWRM 1
5SCREW TAPPING 7128401212 T2S WAS 4X12 MFZN BK 1
6ROLLER BACK 3624707000 ASSY(PP+SBS) 2
7COVER ROLLER 3621436010 ABS + PAINTING 2
8TERMINAL CASE AS 3628715000 ASSY(RC-800), TER+WIRE+PRESW(75K) 1
9SCREW TAPPING 7121301211 T2S PAN 3X12 MFZN 1
10 PACKING SOCKET 3624008900 NR 1
11 PROTECTOR 3628302100 PVC-S 1
12 SOCKET 3629802100 ABS 1
13 SCREW TAPPING 7121401412 T2S PAN 4X14 MFZN BK 2
14 SENSOR FILTER 3624800100 ABS 2
15 SPRING SENSOR FILTER 3625110700 HSW3 2
16 FILTER INLET 3621908900 PE 3T 1
17 ABSORBER SOUND 3620112900 SPONGE T20 1

5-2. CASE MOTOR ASSEMBLY (3621107800)

NO PART NAME PART CODE SPECS. Q'YT
1 MOTOR UNIVERSAL 3962330630 220V 1400W DMI(F) 1
2 PACKING MOTOR 3624008800 NR FOAM 1
3 MOUNT MOTOR 3627901500 NR 1
4 CASE MOTOR 3621107000 PP 1
5 ABSORBER SOUND 3620113000 SPONGE T10 1
6 CAP MOTOR 3620904600 PP 1
7 FILTER 3621909000 PE 3T 1
8 SCREW TAPPING 7121401411 T2S PAN 4X14 MFZN 2
9 PCB POWER CONTROL 3624315110 RC-800 220V/60HZ,PRESSURE 1
10 SCREW TAPPING 7121401411 T2S PAN 4X14 MFZN 1

5-3. CORDREEL ASSEMBLY (3629508500)

NO PART NAME PART CODE SPECS. Q'YT
1 BOBBIN 3629200700 PP 1
2 HOLDER TERMINAL 4565A36020 PP(5101SW,V-0) 1
3 TERMINAL 4565A36024 C2600P-1/2H T0.3 1
4 TERMINAL 4565A36034 C2600P-1/2H T0.3 1
5 CORD POWER 3621304400 250V7A HVCTFK DUAL 6.5M 1
6 SCREW TAPPING 7121401011 T2S PAN 4X10 MFZN 1
7 SHAFT REEL 3624902300 PC 1
8 SPRING AS 3625102020 SUS301-EH+COVER,5500MM 1
9 SCREW TAPPING 7121300811 T2S PAN 3X8 MFZN 2
10 BRACKET CR 3620603100 PP 1
11 SUPPORTER TERMINA
L
3625300500 PP(5101SW) 1
12 HARNESS CR 3622715500 Y+WIRE(BK)+187REC 1
13 HARNESS CR 3622715600 Y+WIRE(WH)+TER 1
14 SCREW TAPPING 7121400811 T2S PAN 4X8 MFZN 2
15 LEVER CR 3623703300 ABS 1
16 SPRING LEVER CR 3625110800 HSW3 1
17 STOPPER ASSY 3625200200 ASSY 1
18 WAX VASELINE 2291140301 VASELINE 0.001
19 SCREW TAPPING 7121401412 T2S PAN 4X14 MFZN BK 1
20 SCREW TAPPING 7121401211 T2S PAN 4X12 MFZN 1

5-4. COVER ASSEMBLY (3621438410)

NO PART NAME PART CODE SPECS. Q'YT
1 COVER DUST 3621436210 ABS + PAINTING 1
2 CLAMP COVER 3621203400 ABS 1
3 SPRING CLAMP COVE
R
3625110600 HSW3 1
4 HANDLE FRONT 3622603410 ABS+PAINT 1
5 DECORATOR 3621600810 ABS + AL COATING 1
6 SCREW TAPPING 7121401211 T2S PAN 4X12 MFZN 2
7 COVER DUST INNER 3621436310 ABS + SILK PRINT 1
8 DUST METER AS 3629704400 ASSY 1
9 SAFETY AS 3625401200 ASSY 1
10 SCREW TAPPING 7121401211 T2S PAN 4X12 MFZN 4
11 COVER BODY 3621436410 ABS + PAINTING 1
12 COVER HINGE 3621436500 ABS 1
13 SCREW TAPPING 7121401211 T2S PAN 4X12 MFZN 1
14 HANDLE 3622603510 ABS+PAINT 1
15 BUTTON CR 3626607310 ABS+PAINT 1
16 SPRING BUTTON 3625107000 HSW3 1
17 DECORATOR BUTTON 3621600910 ABS + AL COATING 1

5-5. HOSE ASSEMBLY (3623207800)