Daikin EKSV21P User manual


List of contents
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
Installation manual
3
1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Observing Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Warning signs and explanation of symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Avoid danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Instructions for operating safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Product description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Structure and constituent parts of the Solar system (unpressurised system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 System components for all systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 System components for the unpressurised system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5 System components for the pressurized system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Transport and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.1 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.3 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2 System concepts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3 Laying connection pipes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.1 Non-pressurised System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.2 Pressurised system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4 Mounting flat solar panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4.1 Main dimensions of the Solar system solar panel in Solar panels on-roof installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.4.2 Mounting the support structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4.3 1. Installing flat solar panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4.4 Installing additional flat solar panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4.5 Hydraulic connection of the flat solar panel (non-pressurised system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4.6 Hydraulic connection of a flat solar panel (pressurized system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.4.7 Install equipotential bonding terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.4.8 Installing solar panel temperature sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.5 Removing the flat solar panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4 Start-up and taking out of service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.1 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2 Taking out of service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2.1 Temporary shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2.2 Final shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.1 Basic data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.2 Wind zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.2.1 Subdivision into areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.2.2 Maximum permissible building heights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.3 Snow load zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6 List of keywords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

1 xSafety
Installation instructions
4
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
1Safety
1.1 Observing Instructions
This manual is intended for authorised and trained technicians who have experience in the proper installation and commissioning
of solar systems on account of their technical training and knowledge.
All procedures required for installation, commissioning, operation and adjustment of the system are described in this instruction
manual and associated instruction manuals. Please read this manual carefully and thoroughly before proceeding with the instal-
lation and initial start-up or modification of the system.
Relevant documents
For configuration with the air-water heat pump EKHBH*/EKHBX* (pressurised system ):
– Control and pump unit for solar systems (pressurised system) EKSR3PA/EKSRDS1A.
– Solar add-on for air-water heat pump system KKSOLHWAV1.
– Process water for air-water heat pump EKHWE*/EKHWS*.
For configuration with the air-water heat pump EKHBRD*(unpressurised system ):
– Control and pump unit for solar systems (unpressurised system) EKSRPS3.
– Hot water storage tank for air-to-water heat pumps EKHWP*.
When connecting to an external heat generator or storage tank which is not included in the scope of delivery, the individual
associated operating and installation instructions apply.
1.2 Warning signs and explanation of symbols
Meaning of the warnings
Warnings in this manual are classified according into their severity and probability of occurrence.
DANGER!
Draws attention to imminent danger.
Disregarding this warning can lead to serious injury or death.
WARNING!
Indicates a potentially dangerous situation.
Disregarding this warning can result in serious injury or death.
CAUTION!
Indicates a situation which may cause possible damage.
Disregarding this warning can lead to damage to property and the environment.
This symbol identifies user tips and particularly useful information, but not warnings or hazards.

1 xSafety
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
Installation instructions
5
Special warning signs
Some types of danger are represented by special symbols:
Handling instructions
• Handling instructions are shown as a list. Actions of which the sequential order must be maintained are numbered.
Results of actions are identified with an arrow.
1.3 Avoid danger
The DAIKIN Solar system are manufactured using state-of-the-art technology and recognised technical rules. However, improper
use may result in serious physical injuries or death, as well as property damage. To prevent danger, the DAIKIN Solar system
should be only installed and operated:
– as stipulated and in perfect condition,
– with an awareness of safety and the hazards involved.
This assumes knowledge and use of the contents of this manual, of the relevant accident prevention regulations as well as the
recognised safety-related and occupational health rules.
1.4 Intended use
The DAIKIN Solar system must be used exclusively for hot water generation and for solar heating support of hot water heating
systems. The DAIKIN Solar system may only be installed, connected and operated according to the information in this manual.
Any other use outside the intended use is considered as improper. Responsibility for any resulting damage will be borne by the
user/owner alone.
Proper use also includes observing the relevant maintenance and servicing conditions. Replacement parts must at least satisfy
the technical requirements defined by the manufacturer. This is the case, for example, with genuine spare parts.
Electrical current Danger of burning or scalding
Validity
This instruction applies especially to on-roof mounting of the solar panel area. For other types of installation (in-roof, flat roof
mounting) the instructions for the individual type of installation are applicable. The operating and installation instructions of the
respective control and pump unit are to be observed when installing piping and commissioning.
Only applicable for the unpressurised system (Drain Back) Only applicable for the pressurised system

1 xSafety
Installation instructions
6
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
1.5 Instructions for operating safety
Working on the roof
• Installation work on the roof may only be carried out by authorised and trained persons (heating technicians, roofers, etc.) in
compliance with the relevant Accident Prevention Regulations and with the use of suitable personal protection equipment.
• Material and tools must be secured against falling down.
• Barriers must be erected to prevent persons from entering the area below the roof where the work is being carried out.
Before working on the heating system
• All work on the heating system (such as installation, connection, and start-up) may only be carried out by authorised and
trained heating technicians.
• Switch off the mains supply before starting any work on the heating system and secure it against unintentional switch-on.
Electrical installation
• Electrical installations must only be conducted by electrical engineers and in compliance with valid electrical guidelines as
well as the specifications of the energy supply company.
• Before connecting to the mains supply, check that the voltage specified on the type plate of the heating system (230 V,
50 Hz) is the same as the available supply voltage.
• Before beginning work on live parts, disconnect them from the power supply (switch off main switch, remove fuse) and
secure against unintentional restart.
• Equipment covers and service panels must be replaced as soon as the work is completed.
Instructing the user/owner
• Before you hand over the heating system, explain to the user/owner how to operate and check the heating system.
• Hand over the technical documentation (this document and all supporting documents) to the user/owner and advise him that
these documents must be made available at all times and be stored in the immediate vicinity of the unit.
• Document the handover by filling out the installation and instruction forms together with the owner and sign them.

2 xProduct description
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
Installation instructions
7
2 Product description
2.1 Structure and constituent parts of the Solar system (unpressurised system)
1Cold water connection pipe
2Drinking water (hot) distributor
3Stainless steel corrugated heat exchanger for domestic water
(hot)
4Corrugated stainless steel pipe for heat exchanger to heat
generator (storage tank charging)
5Well for storage cylinder temperature sensor + return flow
temperature sensor
6Fill level display
7Filling and draining cock
8Solar system R3 Controller
9Solar return flow pipe (at the bottom of the collector / VA 18
Solar)
10 Solar system Solar panel
11 Solar inflow pipe (at the top of the flat solar panel / VA 15 Solar)
12 Thermostatic mixer valve (consumer-side scalding protection)
13 Anti-siphon valve
14 Solar system Infeed layering pipe
15 Corrugated stainless steel heat exchanger for heating support
16 Thermal insulation of stainless steel heat exchanger for heating
support
17 Connection Solar system Return flow
18 Equipotential bonding terminal cable connection (with valve
attachment) for storage cylinder extension
19 Safety overflow connection
AArea with water for domestic use
BSolar area
CHeating support area
tDHW Heat generators Storage temperature sensor
TRSolar system Return flow temperature sensor
TSSolar system Storage tank temperature sensor
TKSolar system Solar panel temperature sensor
TVSolar system Inflow temperature sensor
EKSRPS3
Regulating and pump unit
FLS Solar system FlowSensor (flow measurement) or
Solar system FlowGuard (flow setting)
PS1 Solar system Operational pump
PS2 Solar system Booster pump
Fig. 2-1 Standard arrangement of a Solar system (shown on a drain-back system )

2 xProduct description
Installation instructions
8
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
2.2 Brief description
The Solar system is a thermal solar system for hot water generation and heating support.
The system consists of several, mainly pre-assembled, modules. Plug-in technology and a high degree of pre-assembly ensure fast
and simple system installation.
Unless specified otherwise, the components are not included in the scope of delivery and need to be ordered separately.
Electronic control
The fully-electronic Solar system R3 controller ensures optimum solar heat exploitation (hot water heating, heating support) and
compliance with all operational safety aspects. All parameters needed for trouble-free operation have been preset at factory.
2.3 System components for all systems
High performance flat solar panels
Solar panel mounting rails FIX-MP
The unpressurised system (drain back) must only be operated with the regulation and pump unit EKSRPS3,
the air-to-water heat pump EKHBRD*, the hot water storage tanks EKHWP* and the relevant components
(chapter 2.3 and 2.4).
The pressurised system must only be operated with the pump unit EKSR3PA, the pressure station
EKSRDS1A, the plate heat exchanger EKSRPWT1, with the heat pump EKHBH* or EKHBX*, the solar connection
kit EKSOL, the hot water storage tanks EKHWE/EKHWS and the relevant components (chapter 2.3 and 2.5).
EKSV21P
– H x W x T: 2000 x 1006 x 85 mm, weight: approx. 35 kg
EKSV26P
– H x W x T: 2000 x 1300 x 85 mm, weight: approx. 42 kg
EKSH26P
– H x W x T: 1300 x 2000 x 85 mm, weight: approx. 42 kg
Fig. 2-2 Flat solar panel
FIX-MP100
– for a EKSV21P flat solar panel
FIX-MP130
– for a EKSV26P flat solar panel
FIX-MP200
– for a EKSH26P flat solar panel
Consists of:
– 2x mounting profile rail
– 2x solar panel securing hooks
Fig. 2-3 FIX-MP
B
B
T
EKSV26P
EKSV21P
EKSH26P
H
H

2 xProduct description
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
Installation instructions
9
Solar panel connectionSolar system
Kit for installing a flat solar panel on a roof
FIX-VBP
Consists of:
– 2x double clamping blocks for solar panel fixing
– 2x mounting profile connector
– 2x expansion joints for solar panel connection with
mounting support
Fig. 2-4 FIX-VBP
FIX-AD
Consists of:
– 4x roof ties
– 8x woodscrews (Ø 8 x 60 mm)
Fig. 2-5 FIX-AD
FIX-ADP
Consists of:
– 4x roof ties (double height adjustment)
– 8x woodscrews (Ø 8 x 60 mm)
Fig. 2-6 FIX-ADP
FIX-ADS
Consists of:
– 4x roof ties for flat roofing (e. g. slate)
Fig. 2-7 FIX-ADS

2 xProduct description
Installation instructions
10
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
2.4 System components for the unpressurised system
Solar panel serial connector
FIX-WD
Consists of:
– 4x hanger bolt for corrugated roofing
Fig. 2-8 FIX-WD
FIX-BD
Consists of:
– 4x holders for welted sheet metal roofing
Fig. 2-9 FIX-BD
CON -RVP
For connecting two rows of solar panels one above the other.
Consists of:
– 4x individual clamping block
– 2x equipotential bonding terminal
– 2x end cap
– 2x solar panel connection elbow
– 1 m thermally insulated AI-PEX compound pipe
Fig. 2-10 CON -RVP

2 xProduct description
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
Installation instructions
11
Roof transition package on-roof, EKSRCAP (anthracite) and EKSRCRP (tile red)
Connection pipes CON 15 and CON 20
Extension kits for connection pipe CON X
EKSRCAP, EKSRCRP
Consists of:
– Roof penetration on-roof mounting in anthracite or tile red,
– Assembly material for flat solar panel and connection pipe
(4x individual clamping blocks, 1x equipotential bonding
terminal, pipe clamps),
– UV-resistant heat insulation for external area (2 m),
– Connecting fittings (including release tool)
– Solar panel temperature sensor
Fig. 2-11 EKSRCAP, EKSRCRP
CON 15, L=15 m
and
CON 20, L=20 m
Connection pipes between solar panel area and EKSRPS3
(thermally insulated feed and return line (Al-PEX-compound
pipe) with integrated sensor cable).
Fig. 2-12 CON 15 / CON 20
CON X 25, L=2.5 m
CON X 50, L=5 m
CON X 100, L=10 m
Heat insulated feed and return line with integrated sensor cable,
pipe clamps and connecting fittings.
Fig. 2-13 CON X (optional)

2 xProduct description
Installation instructions
12
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
Extension kit for feed line CON XV
Support trough kit for connecting pipes CON 15 and CON 20
2.5 System components for the pressurized system
Solar panel connection set
CON XV 80, L=8 m
UV-resistant thermally insulated feed line with integrated
sensor cable, pipe clamps, cable connection fitting and
connecting fitting.
Fig. 2-14 CON XV (optional)
TS, L=1.30 m
Support troughs for supporting the connection pipes CON 15
and CON 20 (avoids pooling of water).
Consists of:
– 5x support troughs
Fig. 2-15 TS (optional)
EKSRCP
Consists of:
– Assembly material for flat solar panel and connection pipe
(4x individual clamping blocks, 1x equipotential bonding
terminal, pipe clamps),
– UV-resistant heat insulation for external area (2 m),
– 1x solar panel temperature sensor
– 2x end plugs
– 2x solar panel connection elbow with compression ring
fittings to connect a connecting pipe (Cu Ø 22 mm)
Fig. 2-16 EKSRCP

2 xProduct description
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
Installation instructions
13
Solar panel serial connector
Connection pipes CON 15P16 and CON 15P20
Pressure solar connection kit CON CP16 and CON CP20
CON LCP
For connecting two rows of solar panels one above the other.
Consists of:
– 4x individual clamping block
– 2x equipotential bonding terminal
– 2x end cap
– 2x solar panel connection elbow with compression ring
fittings to connect a connecting pipe (Cu Ø 22 mm)
Fig. 2-17 CON LCP
CON 15P16, L=15 m
Heat insulated stainless steel corrugated pipe line for solar
pressurised systems with incorporated sensor pipe (nominal size
DN 16).
For systems with up to 3 flat solar panels and a pipe length up
to 25 m.
CON 15P20, L=15 m
Heat insulated stainless steel corrugated pipe line for solar
pressurised systems with incorporated sensor pipe (nominal size
DN 20).
For systems with up to 5 flat solar panels and a pipe length of
up to 25 m. Fig. 2-18 CON 15P16 / CON 15P20
CON CP16
For incorporating the pressure solar pipe (nominal size DN 16)
into the solar panel connection kit EKSRCP and to the pressure
station.
CON CP20
For incorporating the pressure solar pipe (nominal size DN 20)
into the solar panel connection kit EKSRCP and to the pressure
station.
Consists of:
– Swivel nut with accessory
Fig. 2-19 CON CP16 / CON CP20 (optional)

2 xProduct description
Installation instructions
14
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
Pressurised line connectors CON XP16 and CON XP20
Solar system fluid
CON XP16
For the connection of two pressurised solar system pipes
(Nominal size DN 16).
CON XP20
For the connection of two pressurised solar system pipes
(Nominal size DN 20).
Consists of:
– Swivel nut with accessory
Fig. 2-20 CON XP16 / CON XP20 (optional)
GFL
20 Litres of ready-mix with frost protection up to -28°C.
Fig. 2-21 GFL

3 xInstallation
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
Installation instructions
15
3 Installation
3.1 Transport and storage
3.1.1 Scope of delivery
– The unpressurised DAIKIN Solar system system consists of: High-performance flat solar panels, regulating and pump
unit EKSRPS3, roof transitions, connecting lines and installation materials.
– The DAIKIN Solar system pressure system consists of: High-performance flat solar panels, regulating and pump unit
EKSR3PA/EKSRDS1A, pressure station, plate heat exchanger, connecting lines and installation materials.
– The installation instructions for the Solar panels on-roof installation of the flat solar panels is included with the roof break-
through package.
3.1.2 Transport
The DAIKIN flat solar panels are delivered on a pallet, wrapped in film All industrial trucks, such as lifting trucks and forklift
trucks, are suitable for transporting it. Other DAIKIN Solar system components are supplied packed separately.
3.1.3 Storage
When storing the components of the DAIKIN Solar system you must take account of the following:
• All components should be stored in dry and frost-protected rooms only.
• Dismantled hydraulic components must be completely drained before being stored.
• Components must not be stored until they have cooled down.
• Current-carrying components must be permanently isolated from the power supply before storage (switch off fuses and main
switches, remove cables) and must be secured against inadvertent restarting.
• The components must be stored in such a way that persons are not endangered by them.
The regulations in the respective documentation for other heating components apply for transport and storage of these products.
DAIKIN hot water storage tank such as the EKHWP* or the EKHWE*/EKHWS*, and the additional components
can be ordered as options and are supplied separately.
CAUTION!
The DAIKIN flat solar panels are impervious to slight mechanical loading. However, impact, shock and walking
on them should be avoided.
• The DAIKIN flat solar panels should be transported and stored carefully in their original packing only and
this packing should not be removed until shortly before installation.
• The DAIKIN flat solar panels should be stored and transported flat on even and dry supports.
– Transport with forklift trucks or cranes is only allowed if on pallets.
– Up to 10 flat solar panels can be stacked and transported on top of each other.

3 xInstallation
Installation instructions
16
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
3.2 System concepts
DAIKIN Solar system are generally assembled in accordance with the installation concept shown below. This also includes the
possibility of connection on the opposite side of the flat solar panels in each case.
– The connection on opposite sides is recommended by DAIKIN (possible from 1 flat solar panel upwards).
– Alternate side connection is acceptable for both DAIKIN Solar system systems ( +).
3.3 Laying connection pipes
Installation instructions concerning differences between unpressurised and pressurized system
Fig. 3-2 Installation instructions
For Solar panels on-roof installation of the flat solar panels, the roof surface must be inclined at an angle of
15° to 80°.
The flat solar panels EKSV26P and EKSH26P can be installed on flat roofs. Further information can be found
in the installation instructions for the DAIKIN Solar system flat roof framework.
The flat solar panels EKSV21P and EKSV26P can be integrated into the roof surface. Further information can
be taken from the DAIKIN Solar system in-roof installation instructions.
Fig. 3-1 Alternately connected Solar system solar panel with hot water storage
tank EKHWP* (shown in the drain-back system ).
Non-pressurised system (Drain Back) Pressurised system
With solar panels connected at opposite ends, the whole
solar panel array must be set up with at least 0.5 %
gradient to the lower panel connection (return flow).
The connection pipe must be set up with a continuous gradient
of at least 2 % and without any counter gradient.
No particular minimum gradient of the solar panel array is
required. A gradient from the lower (return flow) connection
should however be avoided.
The connection pipe between the solar panel array and the hot
water storage tank must be made of pressure-resistant metal
piping (CON XP16 / CON XP20 or Cu Ø 22 mm). Using plastic
piping is not allowed.

3 xInstallation
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
Installation instructions
17
3.3.1 Non-pressurised System
• Lay prefabricated connection pipes (feed and return flow) with integrated sensor cable (see chapter 2 "Product description",
page 13) between the planned installation site and the solar panel area in the inner roof and the installation location of the
hot water storage tank with control system and EKSRPS3 pump unit.
– Make sure there is adequate length for connection to the hot water storage tank and the flat solar panels.
– Make sure that there is a constant gradient in the connecting pipes (min. 2 %).
– The maximum permissible overall pipe length must not be exceeded (see tab. 3-1).
Tab. 3-1 Maximum lengths of the DAIKIN connection pipes
Additional notes about connecting pipes
If on-site conditions make it impossible or very difficult to install the connecting pipes in the manner described above, slight devia-
tions from the specified installation are permitted. Hereby, the inflow pipe may not be larger than 18 x 1 mm.
1. If vertical copper pipes are already installed in the house, they can be used if a continuous connection pipe gradient can be
guaranteed.
2. If a uniform gradient from the second roof penetration to all pipe sections can not be guaranteed when the solar panels are
connected at opposite ends, then for roof penetration purposes, the inflow pipe can be connected to the top of (e.g. through
a ventilating tile), if:
– the highest point if the inflow pipe is not more than 12 m above the storage cylinder mounting floor level,
– the internal diameter of the inflow pipe is not more than 16 mm.
– a continuous rise of the inflow pipe to the highest point, as well as a continuous gradient to the storage cylinder is
ensured.
3. For pipe runs in which only a limited gradient can be achieved, copper pipe should be used on site. This avoids the need for a
rigid supporting structure, and prevents the formation of water pockets due to expansion of the plastic pipes.
3.3.2 Pressurised system
The connection pipe between the solar panel array and the hot water storage tank must be made of pressure-resistant metal
piping (CON XP16 / CON XP20 or Cu Ø 22 mm). Plastic pipes must not be used.
For the roof breakthrough DAIKIN recommends routing the connecting pipes through a ventilation tile to the inside of the roof.
CAUTION!
Siphon action may never be allowed to occur anywhere in the pipe run between storage tank and the flat solar
panel. This could lead to functional faults and even material damage.
In the case of longer horizontal pipe runs with only a minimum gradient, it is possible for water pockets to
develop due to thermal expansion of the plastic pipes between the mounting points with siphon action:
• Always make sure that pipe runs have a continuous gradient of at least 2 %.
• Fix the pipes in the optional support troughs TS (see page 12) or run them along a rigid auxiliary structure
(e.g. profile rail, pipe etc.).
• DAIKIN recommends always using the support trough kits (TS) for extended horizontal pipe sections.
Number of solar panels Max. possible total length
of pipe
245m If larger distances need to be covered, calculations
need to be made for the dimensioning of the con-
necting pipes.
Contact DAIKIN Service.
330m
417m
515m

3 xInstallation
Installation instructions
18
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
3.4 Mounting flat solar panels
Unless specified otherwise, the installation steps quoted for tiled roofs are the same for other roof coverings.
Notes for safe and trouble-free operation
• Mount the solar panel with a gradient to the lower collector coupling (return flow).
• Always run the connection pipe between the flat solar panels and the hot water storage tank with continuous gradient to
avoid a siphon effect (opposite gradient) over the whole connection run.
• The upper edge of the flat solar panels must not be more than 12 m above the storage cylinder(s) mounting floor level.
DANGER!
There is an increased accident risk during work on a roof. When working on the roof, the general accident
prevention regulations must be observed to prevent accidents. Installation work on the roof must only be
carried out by authorised and trained personnel.
• Before starting the installation work, check that the roof structure has adequate carrying capacity and is
undamaged (e.g. defective battens or leaks).
• Use of tools etc. only in accordance with the applicable accident prevention regulations.
• Marking of the workplace (danger of parts falling down).
WARNING!
After their packaging is removed, the flat solar panels will become hot very quickly if they are exposed to the
sun's rays.
• Wear protective gloves.
• Remove protective caps (not heat-resistant) after positioning the flat solar panel.
CAUTION!
Frost or overheating can damage the system.
• Permit the system to drain.
• Ensure that, during installation, the bottom edges of the assembled flat solar panels are above the Solar
system flow connection on the storage tank.

3 xInstallation
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
Installation instructions
19
3.4.1 Main dimensions of the Solar system solar panel in Solar panels on-roof installation
Measuring point
Number of
collectors:
12345
Type Dim. Dimensions in mm
Solar panel array width (length mounting profile rail)
EKSV21P
b
1038 2076 3114 4152 5190
EKSV26P 1332 2664 3996 5328 6660
EKSH26P 2032 4064 6096 8128 10160
Distance from roof penetration box H0300 to 700
Height of solar panel array
EKSV21P
H1
2000
EKSV26P 2000
EKSH26P 1300
Distance from lower collector edge to lower mounting rail Y0200
Spacing of the mounting rails
EKSV21P
Y1
1400 to 1600
EKSV26P 1400 to 1600
EKSH26P 800 to 1000
Distance from lower collector edge to lower edge of the perforated plate of roof
mounting bracket Y2235 to 270
Maximum distance solar panel edge — first on-roof roof hooks X0400
Spacing of the roof mounting brackets of a flat solar panel
EKSV21P
X1
400 to 800
EKSV26P 500 to 1100
EKSH26P 1000 to 1800
Spacing of roof mounting brackets between two flat solar panels X2 230 to 630
Distance from solar panel edge — first solar panel securing hook A0120 to 220
Spacing of the roof mounting brackets of a flat solar panel
EKSV21P
A1
600 to 880
EKSV26P 900 to 1100
EKSH26P 1600 to 1800
Spacing of solar panel mounting brackets between two flat solar panels A2240 to 440
Distance of edge of solar panel to hydraulic connection E0approx. 73
Centre-to-centre distance of the solar panel couplings
EKSV21P
E1
1854
EKSV26P 1854
EKSH26P 1154
Distance from solar panel temperature sen-
sor to:
bottom edge of solar panel f172
top edge of solar panel
Tab. 3-2 Main dimensions of the Solar system solar panel in Solar panels on-roof installation
Fig. 3-3 Main dimensions of a Solar system solar panel in Solar panels on-roof installation
(shown on the flat solar panel EKSV26P in the drain-back system)
- Key see fig. 3-4.
- Dimensions see tab. 3-2.

3 xInstallation
Installation instructions
20
EKSV21P/EKSV26P/EKSH26P
Solar panels on-roof installation
008.1618444_00 – 12/2012
Roof tile Roof slate
1Roof mounting bracket
2Mounting rail
3Collector securing hook
4Flat solar panel EKSV26P
5Return flow connection
6Infeed connection
7Solar panel isolating plug
8Solar panel connection elbow
9Universal roof penetration boxes
Inclination angle (permissible from 15° to 80°)
T1 Solar panel height = 85 mm
T2 Height of mounting profile rail = 37 mm
T3 Height adjustment range of the on-roof
securing hook:
FIX-ADP: 131 to 173 mm
FIX-ADS: 78 to 108 mm
Other dimensions see tab. 3-2
Fig. 3-4 Side-view of an on-roof flat solar collector (shown on a flat collector EKSV26P in the drain-back system)
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