Dalsa BOA2-XAX-INS User manual

BOA2-XAX-INS
Smart Vision System with iNspect Express Software
Installation Guide
Version 4.3; 2017-11-201BOA2-XAInstallation

Notice
BOA2 Vision System Installation Manual
Document Number 405-00049-00
Copyright © 2017 Teledyne DALSAIncorporated.
All rights reserved.
All copyrights in this manual, and the hardware and software described in it, are the
exclusive property of Teledyne DALSAIncorporated and its licensors.
Claim of copyright does not imply waiver of Teledyne DALSAIncorporated or its
licensors other rights in the work. See the following Notice of Proprietary Rights.
NOTICE OF PROPRIETARY RIGHTS
This manual and the related hardware and software are confidential trade secrets
and the property of Teledyne DALSA Incorporated and its licensors. Use,
examination, reproduction, copying, transfer and/or disclosure to others of all or
any part of this manual and the related documentation are prohibited except with
the express written consent of Teledyne DALSAIncorporated.
The information in this document is subject to change without notice. Teledyne
DALSAIncorporated makes no representations or warranties with respect to the
contents of this manual and specifically disclaims any implied warranties of
merchantability or fitness for a particular purpose. Teledyne DALSAIncorporated
assumes no responsibility for errors or omissions in this document.
iNspect, Sherlock, and the Teledyne DALSAlogo are trademarks of Teledyne
DALSAIncorporated.All other trademarks are the property of their respective
owners.
Teledyne DALSAIndustrial Products
Information: [e-mail]
Support: [e-mail]
Web: http://www.teledynedalsa.com/visionsystems
700 Technology Park Drive
Billerica, MA, USA01821
Tel [phone] Fax [phone]
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Certifications
Declaration of Conformity
Manufacturer Teledyne DALSA Industrial Products Incorporated
700 Technology Park Drive
Billerica MA 01867
USA
CE We declare that this product has been tested to comply with the
EC Directive for a class A digital device in accordance with
EN55022/CISPR22
FCC We declare that this product has been tested and found to
comply with the limits for a class A digital device, pursuant to
Part 15 of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference in a
residential installation.
This equipment generates, uses and can radiate radio
frequency energy and may cause harmful interference to radio
communication.
Other
IP67 This product meets the requirements for industrial applications
that require IP67 wash down protection - requires fitted sealing
lens cover and sealing plugs on unused connectors
CFR 21 Part 11 This product provides the tools needed for users to implement
an auditing program that could be in compliance with CFR 21
Part 11. These tools include:
• System or software backup and restore
• System software security (password login and access limits)
• Protection of system backup files from modification.
• Record of actions by users with time stamp information
• Time stamp information on data output.
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Care should always be exercised when handling and operating your BOA2 Vision
System. Even though the system is encased within a rugged, industrial enclosure,
incorrect use or handling can result in damage to your investment. To prevent this, we
recommend you avoid the following:
Handling Precautions
•Hot-plugging cables and devices. Be sure to shut the system down and remove
power before connecting or disconnecting anything to it.
•Free-standing operation. It is advisable to mount the system properly to prevent it
from falling accidentally. Mounting holes are provided on each side of the system.
•Operating the system in an environment outside of it’s recommended operating
conditions.
Electro Static Discharge
Avoid the damage that ESD can cause. Never expose the internal electronics to a
potentially hazardous environment by opening the enclosure. Doing so may cause
serious damage.
User Service Warning
This product has no field-replaceable components.Tampering with the unit will void the
product warranty.
Warranty
TeledyneDALSA warrants the BOA2 Vision System against defects in materials and
workmanship for a period of twenty four (24) months from the date of delivery. Teledyne
DALSAand its representatives expressly disclaim any and all other warranties.
Your sole remedy shall be repair or replacement of the BOA2 Vision System product and
associatedoptional components, provided that the defective product is returned within
the warranty period.
If you need to return the BOA2 Vision System, you must contact the Teledyne DALSA
representative who sold you the product. Do not return your product to Teledyne DALSA
without prior authorization.
TeledyneDALSA assumes no liability for damages resulting from the use of this manual.
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Table Of Contents
Introduction BOA2 Vision System ……………………............................... 6
Product Support ……………………............................... 6
Components ……………………............................... 7
Installation Connections ……………………............................... 8
Cable Pinouts ……………………............................... 9
Cable Configurations ……………………............................... 10
Panel Link Module ……………………............................... 10
Ethernet and I/O Setup ……………………............................... 11
Mounting Options ……………………............................... 12
Optional LED Ring Light ……………………............................... 13
Software Getting Started ……………………............................... 14
Configure the PC 15
iDiscover Utility ……………………............................... 19
BOA2 Web Server ……………………............................... 20
Firmware Updating ……………………............................... 21
Application Setup ………………………………………….. 22
The BOA Emulator ………………………………………….. 23
iAssistant ………………………………………….. 24
iDisplay ………………………………………….. 25
Emulator Configurator ………………………………………….. 26
Specifications General Specifications ……………………............................... 28
Input Specifications ……………………............................... 29
Output Specifications ……………………............................... 30
Input & Output Control ………………………………………….. 31
Panel Link Specification ………………………………………..... 33
Serial Port Connection ………………………………………….. 34
BOA2 Mechanicals ……………………............................... 35
PL-101 Mechanicals ……………………............................... 36
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Introduction
BOA2 is a fully integrated vision system in a compact “smart” camera format that has
been specifically designed for industrial use. Packaged complete with application
software embedded, BOA2 provides an easy-to-deploy automated inspection system
for the factory floor.
BOA2 vision systems are configured and monitored remotely using an Ethernet
connection to a PC or factory network.An inspection can be quickly set up using a web
browser portal into the resident iNspect Express application. The software interface is
fully equipped with a suite of vision tools and capabilities that satisfy a range of
inspection needs, from positioning, identification and measuring, to verification and flaw
detection.
BOA2 vision systems are rugged devices that can be integrated into existing production
lines, machinery or moving equipment. They are supported by standard industrial M12
cordsets to further simplify and reduce implementation costs. Rated for IP67
deployment when fitted with a compatible lens cover, BOA2 systems can be mounted in
wash down factory environments without the need for additional protective enclosures.
For a complete list of specifications, refer to “Specifications” on page 28.
BOA2 Vision System Overview
Product Support
In addition to this installation manual, the following information is available for this
product:
1. Online help: Fingertip help is available on every screen (panel) of the iNspect
Express User Interface
2. The iNspect Express User Manual is included onthe CD that ships with the product
3. Self help material and sample job files are included on the CD
4. Factory support is available at [e-mail]
5. Call, fax or email your local representative who sold you the product
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BOA2 vision systems are shipped with the components listed below. Take a few
moments to verify that everything has arrived in good condition. If your product has
been visibly damaged during shipment or is missing parts, please contact your Teledyne
DALSArepresentative immediately.
BOA2 Vision System Components
Component Description
BOA2 Vision System:
BVS2-XA5M-INS
BVS2-XA3M-INS
BVS2-XA2M-INS
Fully integrated BOA2 Vision System with 2560x2048 (XA5)
or 1920x1440 (XA3) or 1600x1216 (XA2) mono sensor,
processing engine, iNspect Express embedded software,
communications and light control.
BVS-INS-CD CD including PC emulation software and associated product
manuals.
Mounting Screw Kit M4 screws for mounting the sensor (Qty 4)
Component Description
Cables
A-BVS2-E8S-X
A-BVS2-IO12S-X
A-BVS-L5S-X
M12-RJ45 X-coded Ethernet cordset (X; 5=5m, 10=10m)
M12 single-ended IO cordset (X ;5=5m, 10=10m)
M12 single-ended lamp cordset (X; 2=2m, 5=5m)
BVS-PL-101
A-BVS-PL101S-X
Panel Link breakout modules. Provide convenient panel
access to BOA2 I/O
M12 IO cordset to PL-101 (X ;5=5m, 10=10m)
Lens Various Lens options available from Teledyne DALSA
A-BVS2-LCG-X Lens cover for BOA2 Vision System. Required for IP67
compliance. (x=35, 40 or 45 mm internal lens length)
A-BVS-M12-P M12 plug for IP67 compliance
Lights Various Lighting options available from Teledyne DALSA
Optional components (sold separately):
Standard components (ship with every BOA2 Vision System):
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Installation
This section details how to connect the BOA2 vision system with its associated
components and factory environment.
DefinitionsDesignator
LAN
10/100/1000 BaseT Ethernet connection. Provides the primary interface for
configuring the camera, developing the application and monitoring results.
I/O PWR
Provides access to the camera I/O – 3 IN, 3 OUT, RS232. Also provides
PWR input (12-30V).
LAMP Provides PWR and strobe control to a local LED light source. NOTE: Lamp
PWR is identical to BOA2 PWRinput (24V).
LAN LED Red/Green/Yellow = Network activity
Blue = Warm Reset
LED1 Blue = Camera booted, not configured (no Solution file)
Green = Solution loaded, ready to run, or acquisition in progress.
Red = Camera Fault
LED2
Connecting the BOA2 Vision System
Camera Connectors and Indicators
Blue blink = Booting (should stop after 20 seconds). In a few releases LED2
continued to blink until the first trigger if a solution that requires a trigger
is auto-loaded at boot. Fixed in release 2006.
Green = Inspection Pass (runtime)
Blue = Inspection Recycle (runtime);
Red = Inspection Fail (runtime)
Off = Waiting for trigger (runtime)
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The BOA2 vision system is compatible with M12 factory cordsets as show below:
Cable Pinouts
LAN Connector Pinout
A-BVS2-E8S-X
I/O-PWR Connector Pinout LAMP Connector Pinout
A-BVS2-IO12S-X
A-BVS-L5S-X
M12 Name Wire
1 PWR Brown
2 GND Blue
3 OUT2 White
4 OUT CMN Green
5 IN0 / TRIG Pink
6 IN2 Yellow
7 IN CMN Black
8 RS232 TX Gray
9 RS 232 RX Red
10 OUT 1 Purple
11 OUT 0 Gray/Pink
12 IN 1 Red/Blue
M12 Name Wire
1 PWR Brown
2 No connect White
3 GND Blue
4 STRB Black
5 No connect Gray
M12 Name RJ45
1 MDX0+ 1
2 MDX0- 2
3 MDX1+ 3
4 MDX1- 6
7 MDX2- 5
8 MDX2+ 4
5 MDX3+ 7
6 MDX3- 8
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The BOA2 vision system offers flexible cabling to suit a number of application
configurations:
Cable Configurations
Panel Link Module (A-BVS-PL-101)
1. For single cable applications that do not require a runtime Ethernet connection, the
I/O-PWR cable provides limited communications and power between the camera
and the control environment. Note: Ethernet is still required for setup.
2. For typical applications, both the Ethernet and I/O-PWR cables are connected to
provide flexibility between the camera and the control environment.
3. In all configurations, the Lamp cable can be connected between the camera and a
compatible LED light source. The BOA2 vision system supplies power and strobe
control to the external light. Power is routed from camera power input to the lamp.
The PL-101 module is an optional module that provides a safe and convenient way to
interface with BOA2. It provides an isolation barrier between the factory and the camera
(differential isolation) and allows convenient panel wiring. The PL-101 also provides a
manual trigger button and status lights for application debug.
A-BVS-PL-101
BEWARE: Connecting a voltage on pin 1 of the lamp connector that is lower than
the input power voltage to BOA2 could result in damage to the camera!!
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