Danfoss Dsh series User manual

Instructions

2 | AN245986497033en-000801 - 8510197P05J © Danfoss | DCS (CC) | 2020.10

The compressor must only be used for its

designed purpose(s) and within its scope of

application (refer to «operating limits»).

Consult Application guidelines and datasheet

available from cc.danfoss.com

Under all circumstances,

the EN378 (or other

applicable local safety

regulation) requirements

must be fullled.

The compressor is delivered under

nitrogen gas pressure (between 0.3 and

0.7 bar) and hence cannot be connected

as is; refer to the «assembly» section for

further details.

The compressor must be

handled with caution in the

vertical position (maximum

oset from the vertical : 15°)

Installation and servicing of the compressor by qualied personnel only. Follow these instructions and sound refrigeration engineering

practice relating to installation, commissioning, maintenance and service.

A: Model number

B: Serial number

C: Refrigerant

D: Supply voltage, Starting current & Maximum

operating current

E: Housing service pressure

F: Factory charged lubricant

1 – Introduction

These instructions pertain to the Danfoss scroll compressors DSH, SM, SY, SZ, SH & WSH scroll com-

pressors used for air-conditioning systems. They provide necessary information regarding safety and

proper usage of this product.

3 - Operating map

2- Nameplate

Danfoss scroll compressors

DSH / SM / SY / SZ / SH / WSH

Tc (°C)

To (°C)

SH=5K

SH=30K

5-35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30

Tc (°C)

To (°C)

SH=5K

SH=30K

5-35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30

TC(°C)

T0 (°C)

-30

-25 -20 -15 -10 -5 0 5 10 15 20

(°C)

T0 (°C)

R410A - DSH090-184 R410A - DSH240-600

R410A - WSH R410A - SH

Instructions

8510197P05J - AN245986497033en-000801 | 3

When SM compressors are used with R417A, the factory charged mineral oil 160P must be replaced by polyolester oil 160SZ.

R513A SZ148-185 / SY185

Tc (°C)

To (°C)

-25 -20 -15 -10 -5 0 5 10 15 20 25 30

SH=30K

Tc (°C)

To (°C)

SH=5K

DSH120/140/161/184

DSH090/105

5-35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30

(°C)

T0 (°C)

(°C)

SH=30K

SH=10K

TC(°C)

(°C)

TC(°C)

(°C)

TC(°C)

(°C)

TC(°C)

T0 (°C)

Tc (°C)

To (°C)

SH=10K

-35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25

SH=30K

R452B / R454B - DSH240-485 (dedicated references)

R134a - SY240-380

R513A -SY240-380

R22 & R417A - SM - SY

R407C

Dew point Conditions

- SY240-380 R407C

Dew point Conditions

- SZ084-185

R134a - SZ084-185

R452B / R454B DSH090-184 (dedicated references)

R404A & R507A - SZ084-185

Instructions

4 | AN245986497033en-000801 - 8510197P05J © Danfoss | DCS (CC) | 2020.10

SH 180 - 240 - 295 - 300 - 380

DSH 240 - 295 - 381

SY/ SZ 240 - 300 - 380

SM / SZ 185 versions with electronic module

SM / SZ 115 - 125 - 160 - 175 - 185 versions with thermostat

These Danfoss scroll compressor motors are protected by an external

module protecting against phase loss/reversal, overheating and high

current draw.

SSH

LPS

DSH / SH / WSH 090 - 105 - 120 - 140 *- 161* - 184*

SM 084 - 090 - 100 - 110 - 112 - 120 - 124 - 147 - 148 - 161

SZ 084 - 090 - 100 - 110 - 120 - 147 - 148 - 161

All models except DSH / SH/

WSH140-3 & 161-3 & 184

All models except

SH380-3

DSH / SH / WSH140-3 & 161-3

& 184

SH380-3

These Danfoss scroll compressors are protected against overheating and

overloading by an internal safety motor protector. However, an external

manual reset overload protector is recommended for protecting the circuit

against over-current.

SSH

LPS

CCSS

T1 T2

ThM

These Danfoss scroll compressors are provided with a bimetallic single

pole single throw thermostat which is located in the motor windings.

Because the thermostat is an automatic reset device, it must be wired

in a lockout safety circuit with a manual reset to restart the unit. For

over-current protection, an external manual reset overload protector

must be used.

MPM

SSH

CCSS

LPS

UNIT

CONTROLLER

DGT

4 - Electrical connections details

Instructions

8510197P05J - AN245986497033en-000801 | 5

DSH485-3

SH/DSH485, DSH600

These Danfoss scroll compressor motors are protected by two external

modules protecting against phase loss/reversal, overheating and high

current draw.

Legend:

Fuses .........................................................................................F1

Compressor contactor........................................................ KM

High pressure safety switch................................................ HP

Discharge gas thermistor (embedded in compressors

DSH240-600 and SH485) ................................................. DGT

Surface Sump Heater......................................................... SSH

Compressor motor .................................................................M

Motor Protection Module ...............................................MPM

Thermistor chain...................................................................... S

Safety pressure switch........................................................LPS

Thermal magnetic motor circuit breaker ....................... CB

SSH

CONTROL

CIRCUIT

LPS

UNIT

CONTROLLER

SEPARATE

SUPPLY

DGT

MPM

L1 L3 L2

MPM MPM

LPS

UNIT

CONTROLLER

CCSS

SSH

These Danfoss scroll compressor motors are protected by an external

module protecting against phase loss/reversal, overheating and high

current draw.

Instructions

6 | AN245986497033en-000801 - 8510197P05J © Danfoss | DCS (CC) | 2020.10

5 – Handling and storage

• Handle the compressor with care. Use the

dedicated handles in the packaging. Use the

compressor lifting lug and use appropriate

and safe lifting equipment.

• Store and transport the compressor in an

upright position.

• Store the compressor between Ts min and Ts

max values for LP side indicated on compres-

sor nameplate.

• Don’t expose the compressor and the packa-

ging to rain or corrosive atmosphere.

6 – Safety measures before assembly

Never use the compressor in a ammable at-

mosphere.

• Check before assembly that the compressor

does not show any obvious signs of deteriora-

tion that could have occurred during inappro-

priate transportation, handling or storage.

• The compressor ambient temperature may

not exceed Ts max value for LP side indicated

on compressor nameplate during o-cycle.

• Mount the compressor on a horizontal at

surface with less than 3° slope.

• Verify that the power supply corresponds to

the compressor motor characteristics (see

nameplate).

• When installing DSH, SH, WSH or SZ, use

equipment specically reserved for HFC re-

frigerants which was never used for CFC or

HCFC refrigerants.

• Use clean and dehydrated refrigeration-grade

copper tubes and silver alloy brazing material.

• Use clean and dehydrated system components.

• The piping connected to the compressor must be

exible in 3 dimensions to dampen vibrations.

7 – Assembly

• The compressor must be mounted on rails or

chassis according to Danfoss recommenda-

tions described in related product guidelines

(type of spacer, tightening torques).

• Slowly release the nitrogen holding charge

through the schrader port.

• Remove the gaskets when brazing rotolock

connectors.

• Always use new gaskets for assembly.

• Connect the compressor to the system as

soon as possible to avoid oil contamination

from ambient moisture.

• Avoid material entering into the system while

cutting tubes. Never drill holes where burrs

cannot be removed.

• Braze with great care using state-of-the-art

technique and vent piping with nitrogen gas

ow.

• Connect the required safety and control de-

vices. When the schrader port is used for this,

remove the internal valve.

• Do not exceed the maximum tightening

torque for rotolock connections:

Rotolock connections Tightening torque

1" rotolock 80 Nm

1 1/4 " rotolock 90 Nm

1 3/4" rotolock 110 Nm

2 1/4" rotolock 145 Nm.

8 – Leak detection

Never pressurize the circuit with oxygen or

dry air. This could cause re or explosion.

• SM 084 to 185, SY 380, SZ 084 to 185, SZ 380,

DSH / SH / WSH 090 to 184: Pressurize the

system on HP side rst and then on LP side.

Never let the pressure on LP side exceed the

pressure on HP side with more than 5 bar.

Such pressure dierence could cause internal

compressor damage.

• Do not use dye for leak detection.

• Perform a leak detection test on the complete

system.

• The test pressure must not exceed 1.1 x PS

value for LP side and PS value for HP side indi-

cated on compressor nameplate.

• When a leak is discovered, repair the leak and

repeat the leak detection.

9 – Vacuum dehydration

• Never use the compressor to evacuate the

system.

• Connect a vacuum pump to both the LP & HP

sides.

• Pull down the system under a vacuum of 500

µm Hg (0.67 mbar) absolute.

• Do not use a megohmmeter nor apply power

to the compressor while it is under vacuum as

this may cause internal damage.

10 – Electrical connections

• Switch o and isolate the main power supply.

See overleaf for wiring details.

• All electrical components must be selected as

per local standards and compressor require-

ments.

• Refer to section 4 for electrical connections

details.

• The Danfoss scroll compressors only works

correctly in one rotation direction. Line

phases L1, L2, L3 must absolutely be connec-

ted to compressor terminals T1, T2, T3 to

avoid reverse rotation.

• According to compressor model, electrical

power is connected to the compressor termi-

nals either by 4.8mm (10-32) screws or by M5

studs and nuts . In both cases use appropriate

ring terminals, fasten with 3Nm torque.

• The thermostat connection (if present) is a ¼”

AMP-AWE spade connector.

• The compressor must be connected to ear-

th with the 5 mm earth terminal screw. The

maximum torque is 4Nm.

11 – Filling the system

• Keep the compressor switched o.

• Fill the refrigerant in liquid phase into the

condenser or liquid receiver. The charge must

be as close as possible to the nominal system

charge to avoid low pressure operation and

excessive superheat. Never let the pressure on

LP side exceed the pressure on HP side with

more than 5 bar. Such pressure dierence

could cause internal compressor damage.

• Keep the refrigerant charge below the in-

dicated charge limits if possible. Above this

limit; protect the compressor against liquid

ood-back with a pump-down cycle or suc-

tion line accumulator.

• Never leave the lling cylinder connected to

the circuit.

Compressor models Refrigerant charge

limit (kg)

SM/SZ 084, 090, 100 8.5

SM/SZ 110, 120 10

SM 112, 124, 147 , SZ147 7.9

SM/SZ 115, 125 11

SM/SZ 148, 160, 161 12.5

SM/SZ 175, 185 13.5

SY/SZ 240 16

SY/SZ 380 20

DSH / SH / WSH 090 5.9

DSH / SH / WSH 105, 120,

140, 161, 184 7.9

SH 180, 240, 295, 300 13.5

DSH 240,295 15

SH 380 14.5

SH 485, DSH600,

DSH 381,485 17

12 – Verification before commissioning

Use safety devices such as safety pressure

switch and mechanical relief valve in compliance

with both generally and locally applicable regu-

lations and safety standards. Ensure that they

are operational and properly set.

Check that the settings of high-pressure swit-

ches and relief valves don’t exceed the maximum

service pressure of any system component.

• A low-pressure switch is recommended to

avoid vacuum operation. Minimum setting

for SM/SY/SZ: 0.5 bar g. Minimum setting for

DSH / SH / WSH: 1.7 bar g.

• Verify that all electrical connections are pro-

perly fastened and in compliance with local

regulations.

• When a crankcase heater is required, it must

be energized at least 12 hours before initial

start-up and start-up after prolonged shut-

down for belt type crankcase heaters (6 hours

for surface sump heaters).

13 – Start-up

Never operate the compressor without the

electrical box cover tted.

• Never start the compressor when no refrige-

rant is charged.

• All service valves must be in the open posi-

tion.

• Balance the HP/LP pressure.

• Energize the compressor. It must start promp-

tly. If the compressor does not start, check wi-

ring conformity and voltage on terminals.

• Eventual reverse rotation can be detected

by following phenomena; the compressor

doesn’t build up pressure, it has abnormal-

ly high sound level and abnormally low

power consumption. In such case, shut down

the compressor immediately and connect

the phases to their proper terminals. Most

Danfoss scroll compressors are protected

against reverse rotation either by an internal

reverse rotation protection or by the exter-

nal electronic protection module. They will

shut o automatically. Only SM 112, 124, 147,

SZ147 have no reverse rotation protection.

Prolonged reverse rotation will damage these

compressors.

• If the internal overload protector trips out

(SM/SZ 084, 090, 100, 110, 112, 120, 124, 147,

Instructions

8510197P05J - AN245986497033en-000801 | 7

148, 161 and DSH / SH / WSH 090, 105, 120, 140,

161, 184), it must cool down to 60°C to reset.

Depending on ambient temperature, this may

take up to several hours.

• If the internal pressure relief valve is opened

(SY/SZ 240, 300, 380 / SH 380, 485 / DSH 381,

485, DSH600), the compressor sump will be

warm and the compressor will trip out on the

motor protector.

14 – Check with running compressor

• Check current draw and voltage.

• Check suction superheat to reduce risk of slug-

ging.

• Observe the oil level in the sight glass for about

60 minutes to ensure proper oil return to the

compressor.

• Respect the operating limits.

• Check all tubes for abnormal vibration. Move-

ments in excess of 1.5 mm require corrective

measures such as tube brackets.

• When needed, additional refrigerant in liquid

phase may be added in the low-pressure side

as far as possible from the compressor. The

compressor must be operating during this pro-

cess.

• Do not overcharge the system.

• Never release refrigerant to atmosphere.

• For reversible systems, ensure that the 4-way

valve does not reverse when the compressor

is stopped due to heating or cooling demand

(stop on thermostat)

• Before leaving the installation site, carry out

a general installation inspection regarding

cleanliness, noise and leak detection.

• Record type and amount of refrigerant charge

as well as operating conditions as a reference

for future inspections.

15 – Maintenance

Internal pressure and surface temperature

are dangerous and may cause permanent inju-

ry.Maintenance operators and installers require

appropriate skills and tools. Tubing temperature

may exceed 100°C and can cause severe burns.

Ensure that periodic service inspections to

ensure system reliability and as required by local

regulations are performed.

To prevent system related compressor problems,

following periodic maintenance is recommended:

• Verify that safety devices are operational and

properly set.

• Ensure that the system is leak tight.

• Check the compressor current draw.

• Conrm that the system is operating in a way

consistent with previous maintenance records

and ambient conditions.

• Check that all electrical connections are still

adequately fastened.

• Keep the compressor clean and verify the ab-

sence of rust and oxidation on the compressor

shell, tubes and electrical connections.

16 - Warranty

Always transmit the model number and serial nu-

mber with any claim led regarding this product.

The product warranty may be void in following

cases:

• Absence of nameplate.

• External modications; in particular, drilling,

welding, broken feet and shock marks.

• Compressor opened or returned unsealed.

• Rust, water or leak detection dye inside the

compressor.

• Use of a refrigerant or lubricant not approved

by Danfoss.

• Any deviation from recommended instructions

pertaining to installation, application or main-

tenance.

• Use in mobile applications.

• Use in explosive atmospheric environment.

• No model number or serial number trans-

mitted with the warranty claim.

The compressor is not designed to withstand

natural disasters such as earthquakes, cyclones,

oods…. or extreme events such as res, terrorist

attacks, military bombardments, or explosions of

any kind.

Danfoss Commercial Compressor is not liable

for any malfunction of its product resulting from

such events

17 – Disposal

Danfoss recommends that compressors

and compressor oil should be recycled

by a suitable company at its site.

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This

also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specications already agreed. All trade-