Danfoss Performer HHP015T4LP6 User manual

Performer® Heat Pump
scroll compressors
50 Hz - R407C
Selection &
application guidelines
MAKING MODERN LIVING POSSIBLE

APPLICATION GUIDELINES
1FRCC.PC.017.A1.02
CONTENTS
SCROLL COMPRESSION PRINCIPLE.................................................................................................. 3
Scroll compressor components.................................................................................................................................3
The scroll compression process................................................................................................................................. 4
Performance ..................................................................................................................................................................... 4
COMPRESSOR MODEL DESIGNATION............................................................................................... 5
Nomenclature .................................................................................................................................................................. 5
Label.................................................................................................................................................................................... 5
TECHNICAL SPECIFICATIONS......................................................................................................... 6
50-Hz data ......................................................................................................................................................................... 6
Performance table.......................................................................................................................................................... 6
DIMENSIONS ........................................................................................................................... 7
HHP015-019-021-026.................................................................................................................................................... 7
HHP030-038-045............................................................................................................................................................. 8
ELECTRICAL DATA, CONNECTIONS AND WIRING ................................................................................. 9
Motor voltage .................................................................................................................................................................. 9
Wiring connections........................................................................................................................................................ 9
IP rating .............................................................................................................................................................................10
LRA (Locked Rotor Amp).............................................................................................................................................10
MCC (Maximum Continuous Current)....................................................................................................................10
Max Oper. A (Maximum Operating Amp) .............................................................................................................10
Winding resistance........................................................................................................................................................10
Electrical connections ..................................................................................................................................................10
Nominal capacitor value .............................................................................................................................................11
Internal motor protection...........................................................................................................................................11
Phase sequence and reverse rotation protection..............................................................................................11
Voltage imbalance ........................................................................................................................................................11
APPROVALS AND CERTIFICATIONS ................................................................................................ 12
Approvals and certificates..........................................................................................................................................12
Pressure equipment directive 97/23/EC................................................................................................................12
Low voltage directive 73/23/EC, 93/68/EC...........................................................................................................12
Internal free volume .....................................................................................................................................................12
OPERATING CONDITIONS ........................................................................................................... 13
Refrigerant and lubricants..........................................................................................................................................13
Motor supply...................................................................................................................................................................13
Compressor ambient temperature..........................................................................................................................13
Application envelope...................................................................................................................................................14
R407C ................................................................................................................................................................................14
Maximum discharge gas temperature...................................................................................................................14
High and low pressure protection...........................................................................................................................15
On/off cycling (cycle rate limit).................................................................................................................................15

FRCC.PC.017.A1.02 2
APPLICATION GUIDELINES CONTENTS
SYSTEM DESIGN RECOMMENDATIONS ............................................................................................ 16
General ..............................................................................................................................................................................16
Essential piping design considerations .................................................................................................................16
Refrigerant charge limit ..............................................................................................................................................17
Reversible heat pump systems.................................................................................................................................17
Crankcase heater............................................................................................................................................................19
Minimum sump superheat.........................................................................................................................................19
Loss of charge protection ...........................................................................................................................................19
Oil level checking and top-up...................................................................................................................................19
High pressure ratio........................................................................................................................................................19
Preventing liquid flood back .....................................................................................................................................19
Testing for excessive liquid flood back ..................................................................................................................19
Water utilising systems................................................................................................................................................19
SOUND AND VIBRATION MANAGEMENT.......................................................................................... 20
Running sound level.....................................................................................................................................................20
Sound generation in a refrigeration system / air conditioning system .....................................................20
Compressor sound radiation.....................................................................................................................................20
Mechanical vibrations..................................................................................................................................................20
Gas pulsation...................................................................................................................................................................20
INSTALLATION ........................................................................................................................ 21
System cleanliness.........................................................................................................................................................21
Compressor handling and storage..........................................................................................................................21
Compressor mounting.................................................................................................................................................21
Compressor holding charge ......................................................................................................................................21
Tube brazing procedure..............................................................................................................................................21
Brazing material .............................................................................................................................................................21
Vacuum evacuation and moisture removal .........................................................................................................22
Liquid line filter driers ..................................................................................................................................................23
Refrigerant charging.....................................................................................................................................................23
Insulation resistance and dielectric strength ......................................................................................................23
Compressor replacement after motor burn out.................................................................................................23
ORDERING INFORMATION AND PACKAGING..................................................................................... 24
Packaging .........................................................................................................................................................................24
Packaging details...........................................................................................................................................................24
Ordering information and packaging....................................................................................................................24
SPARE PARTS & ACCESSORIES..................................................................................................... 25
Run capacitors for PSC wiring ...................................................................................................................................25
Rotolock adaptor set ....................................................................................................................................................25
Rotolock adaptor ...........................................................................................................................................................25
Crankcase heater............................................................................................................................................................25
Discharge temperature protection .........................................................................................................................26
Lubricant...........................................................................................................................................................................26
Mounting hardware......................................................................................................................................................26

APPLICATION GUIDELINES
3FRCC.PC.017.A1.02
The motor stator is rigidly attached to the shell.
The rotor is shrink-fit onto the eccentric shaft. The
shaft is supported by two bearings, one in the
crankcase and the second below the motor.
SCROLL COMPRESSION PRINCIPLE
Scroll compressor
components

FRCC.PC.017.A1.02 4
APPLICATION GUIDELINES
Performer® Heat Pump scroll compressors are
manufactured using the most advanced machin-
ing, assembly, and process control techniques. In
design of both the compressor and the factory,
very high standards of reliability and process con-
trol were first priority. The result is a highly effi-
cient product with the highest reliability obtain-
able, and a low sound level.
The Performer® Heat Pump scroll compressor
referenced in this guide is a fully compliant scroll
and actually improves with run time in it's early
commissioning. A seventy-two hour run-in is rec-
ommended to meet performance expectations.
The entire scroll compression process is illustrat-
ed below. The centre of the orbiting scroll traces a
circular path around the centre of the fixed scroll.
This movement creates compression pockets be-
tween the two scroll elements.
Low pressure suction gas is trapped within each
crescent-shaped pocket as it forms; continuous
motion of the orbiting scroll serves to seal the
pocket, which decreases in volume as the pocket
moves towards the centre of the scroll set, with
corresponding increase in gas pressure. Maximum
compression is achieved, as the pocket reaches
the discharge port at the centre.
Scroll compression is a continuous process: when
one pocket of gas is being compressed during the
second orbit, another gas quantity enters a new
pocket formed at the periphery, and simultane-
ously, another is being discharged.
The scroll compression
process
SCROLL COMPRESSION PRINCIPLE
SUCTION
COMPRESSION
DISCHARGE
Performance

APPLICATION GUIDELINES
5FRCC.PC.017.A1.02
COMPRESSOR MODEL DESIGNATION
Label
Nomenclature
Serial number
S K 1234509
03
Production year
Production week
Manufacturing location
Incremental number
Type FeaturesMotorSize
HHP P6T4L
030
Application:
H: high temperature
Family:
HP: heat pump R407C PVE
Nominal capacity:
Model variation
T motor design
Motor voltage code
4: 380-400V/3~/50 Hz
5: 220-240V/1~/50 Hz
Motor protection
L: internal motor protection
Tubing and electrical connections
P: brazed connections, spade terminals
C: brazed connections, screw terminals
Other features
Oil sight
glass
Oil equali-
sation
Oil
drain
LP gauge
port
Gas equali-
sation port
None
6
None None None None

FRCC.PC.017.A1.02 6
APPLICATION GUIDELINES TECHNICAL SPECIFICATIONS
Performance table
50-Hz data
Model
Heating
capacity Power input Max. A. Heating efficiency Swept volume Displacement Oil charge Net weight
W W A COP W/W (cm3/rev) m3/hr @2900
rpm Lkg
HHP015T4LP6 4800 1540 5.1 3.13 34 5.9 1.06 31
HHP015T5LP6 4880 1660 14.2 2.93 34 5.9 1.06 30
HHP019T4LP6 5780 1910 5.8 3.02 41 7.1 1.06 31
HHP019T5LP6 5830 2040 17.7 2.86 41 7.1 1.06 31
HHP021T4LP6 6410 2030 5.8 3.16 46 8 1.06 31
HHP021T5LP6 6630 2110 18.2 3.15 46 8 1.06 31
HHP026T4LP6 8100 2520 7.1 3.22 57 10 1.06 31
HHP026T5LP6 8160 2680 22.7 3.04 57 10 1.06 31
HHP030T4LC6 9700 3070 8.6 3.17 67 11.7 1.57 37
HHP030T5LC6 9790 3190 27.7 3.07 67 11.7 1.57 41
HHP038T4LC6 12050 3730 10.8 3.23 82 14.2 1.57 39
HHP038T5LC6 12140 3850 35.2 3.16 82 14.2 1.57 41
HHP045T4LC6 13940 4300 12.6 3.25 99 17.2 1.57 40
Evaporating temperature: -7° C Condensing temperature: 50°C Superheat: 10 K Subcooling: 5 K
Subject to modification without prior notification Conditions: 400V/3ph/50Hz (motor T4), 230V/1ph/50 Hz (motor T5)
For full data details and capacity tables refer to Online Datasheet Generator : www.danfoss.com/odsg
Model To -25 -20 -15 -10 -5 0 5 10 15
TcHPeHPeHPeHPeHPeHPeHPeHPeHPe
HHP015T4
40 2 550 1.1 3 070 1.1 3 720 1.2 4 510 1.3 5 450 1.3 6 520 1.4 7 730 1.4 9 080 1.4 10 570 1.4
50 2 620 1.5 3 050 1.5 3 620 1.5 4 320 1.5 5 150 1.6 6 120 1.6 7 220 1.7 8 460 1.7 9 840 1.7
60 - - - - 3 860 2.2 4 410 2.1 5 090 2.1 5 890 2.1 6 830 2.1 7 900 2.1 9 100 2.1
HHP019T4
40 3 070 1.3 3 680 1.4 4 450 1.5 5 400 1.5 6 520 1.6 7 810 1.7 9 270 1.7 10 900 1.7 12 690 1.7
50 3 180 1.7 3 680 1.7 4 340 1.8 5 180 1.9 6 180 1.9 7 340 2.0 8 670 2.1 10 160 2.2 11 830 2.2
60 - - - - 4 660 2.3 5 300 2.4 6 110 2.4 7 070 2.5 8 200 2.6 9 480 2.7 10 930 2.8
HHP021T4
40 3 530 1.4 4 250 1.5 5 090 1.6 6 080 1.7 7 230 1.7 8 570 1.8 10 100 1.8 11 840 1.7 13 820 1.7
50 3 430 1.6 4 080 1.8 4 860 1.9 5 770 2.0 6 830 2.1 8 070 2.1 9 500 2.2 11 140 2.2 13 000 2.2
60 - - - - 4 710 2.2 5 530 2.3 6 510 2.5 7 650 2.6 8 970 2.7 10 490 2.8 12 240 2.8
HHP026T4
40 4 540 1.7 5 410 1.9 6 440 2.0 7 650 2.1 9 070 2.1 10 740 2.2 12 690 2.2 14 950 2.1 17 550 2.0
50 4 590 2.0 5 350 2.1 6 260 2.3 7 330 2.4 8 610 2.6 10 120 2.6 11 900 2.7 13 970 2.7 16 370 2.7
60 - - - - 6 240 2.7 7 150 2.9 8 250 3.0 9 560 3.2 11 130 3.3 12 980 3.3 15 150 3.3
HHP030T4
40 4 910 2.1 6 100 2.3 7 480 2.4 9 050 2.6 10 830 2.6 12 830 2.7 15 060 2.7 17 520 2.8 20 240 2.9
50 4 830 2.3 5 940 2.6 7 230 2.8 8 690 3.0 10 350 3.1 12 200 3.2 14 270 3.4 16 560 3.5 19 090 3.6
60 - - - - 7 000 3.1 8 330 3.4 9 850 3.6 11 550 3.8 13 440 4.0 15 540 4.2 17 870 4.4
HHP038T4
40 6 150 2.4 7 600 2.8 9 360 3.0 11 390 3.2 13 660 3.2 16 130 3.3 18 750 3.3 21 510 3.4 24 360 3.6
50 5 730 2.2 7 120 2.8 8 800 3.3 10 740 3.6 12 890 3.8 15 220 4.0 17 700 4.1 20 280 4.2 22 940 4.4
60 - - - - 8 090 3.2 9 930 3.8 11 970 4.2 14 170 4.5 16 500 4.7 18 920 5.0 21 400 5.2
HHP045T4
40 7 110 3.0 8 800 3.1 10 830 3.3 13 180 3.5 15 800 3.7 18 660 3.8 21 700 3.9 24 890 3.8 28 180 3.7
50 6 630 3.5 8 240 3.7 10 190 3.9 12 420 4.2 14 910 4.4 17 610 4.6 20 480 4.7 23 460 4.8 26 540 4.8
60 - - - - 9 360 4.5 11 490 4.8 13 850 5.1 16 400 5.5 19 100 5.7 21 890 6.0 24 760 6.1
Legend: To: Evaporating temperature in °C H: Heating capacity in W Superheat = 5 K
Tc: Condensing temperature in °C Pe: Power input in kW Subcooling = 5 K

APPLICATION GUIDELINES
7FRCC.PC.017.A1.02
DIMENSIONS
Mounting grommetTerminal box
Refer to section "Spare parts and accessories" for over-
view of shipped mounting accessories
HHP015-019-021-026
Quick connect spade terminals
P terminal box type
1.7
41
Ø 41
29.5
5/16” - 18 UNC
self tapping
Recommended torque for mounting bolts:
11 Nm (±1 Nm)
Ø11
238.8
4 x Ø 19.0 - 20.0
95.25
128.5
111.3
69.4 - 71.4 34° 31°
45°
14°
109.7
95.25
190.25 - 190.50
238.8
190.25 - 190.75
HHP 015-019-021-026
394.4
Suction line
(1) 19.13-19.23
(3/4 inch)
163.5 - 165.5
72.1 - 75.1
360.4
194.9 230.8
10.7
19
Discharge line
12.75-12.85
(1/2 inch)
P6
All dimensions in mm