Danfoss VLT MCD 600 User manual

Installation Guide
PROFINET Card
VLT® Soft Starter MCD 600
vlt-drives.danfoss.com

1
1.1
1.2
2
2.1
2.2
2.3
3
3.1
3.2
3.2.1
3.2.2
3.2.3
3.3
3.4
4
4.1
4.1.1
4.2
4.3
4.3.1
4.3.2
4.3.2.1
4.3.2.2
4.3.3
4.3.3.1
4.3.3.2
4.4
5
5.1
5.2
5.3
5.4
Contents
Safety 5
Disclaimer 5
Warnings 5
Introduction 6
Product Design 6
Compatibility 6
Network Connection 6
Installation 7
Installing the Expansion Card 7
Network Connections 7
Ethernet Ports 7
Cables 7
EMC Precautions 7
Network Establishment 7
Addressing 7
Device Configuration 8
Configuration of Device Name 8
Identifying the Device with Ethernet Device Configuration Tool 8
Enabling Network Control 9
On-board Web Server 9
Connect to the Device 9
Manage Users and Passwords 10
Adding a User 11
Deleting a User 11
Configure IoT Settings 11
Configuring MQTT Settings 12
Configuring OPC UA Settings 13
Master Configuration 13
Operation 14
Requirements for Successful Operation 14
Device Classification 14
Ensuring Safe and Successful Control 14
Feedback LEDs 14
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Contents
PROFINET Card
Installation Guide

6
6.1
6.2
6.3
6.3.1
6.3.2
6.3.3
6.3.4
6.3.5
6.3.6
6.4
6.4.1
6.4.2
6.5
6.6
6.6.1
6.6.2
6.6.3
7
7.1
7.2
7.3
7.4
8
8.1
8.2
8.3
8.4
8.5
Packet Structures 15
Important Information 15
Control Commands (Controller to Device) 15
Status Information (Device to Controller) 15
Bytes 0–1: Control Status 15
Bytes 2–3: Starter State 16
Bytes 4–5: Trip Code 16
Bytes 6–7: Motor Current 16
Bytes 8–9: Motor Temperature 16
Bytes 10–63: Extended Information 17
Parameter Management 18
Output 19
Input 19
Trip Codes 19
Examples 21
Control Commands (Controller to Device) 21
Status Information (Device to Controller) 22
Parameter Management 22
Network Design 23
Star Topology 23
Line Topology 23
Ring Topology 24
Combined Topologies 24
Specifications 26
Connections 26
Settings 26
Network 26
Power 26
Certification 26
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Contents
PROFINET Card
Installation Guide

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1 Safety
1.1 Disclaimer
The examples and diagrams in this manual are included solely for illustrative purposes. The information contained in this manual is
subject to change at any time and without prior notice. Responsibility or liability is never accepted for direct, indirect, or consequen-
tial damage resulting from the use or application of this equipment.
1.2 Warnings
WARNING
SHOCK HAZARD
Attaching or removing accessories while the soft starter is connected to mains voltage may cause personal injury.
Before attaching or removing accessories, isolate the soft starter from mains voltage.
WARNING
RISK OF PERSONAL INJURY AND EQUIPMENT DAMAGE
Inserting foreign objects or touching the inside of the soft starter while the expansion port cover is open may endanger person-
nel and can damage the soft starter.
Do not insert foreign objects in the soft starter with the port cover open.
Do not touch the inside of the soft starter with the port cover open.
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Safety
PROFINET Card
Installation Guide

2 Introduction
2.1 Product Design
The PROFINET Card allows the soft starter to connect to an Ethernet network and be controlled or monitored using an Ethernet
communication model.
Familiarity with Ethernet protocols and networks is required to operate the device successfully. For difficulties arising from using
this device with 3rd-party products, including PLCs, scanners, and commissioning tools, contact the relevant supplier.
2.2 Compatibility
This communication expansion card is suitable for use with VLT® Soft Starter MCD 600.
This Installation Guide is intended for use with version 3.x of the VLT® Soft Starter MCD 600 PROFINET Card. Earlier versions of the
PROFINET Card do not support custom users, TCP connection, or IoT operation.
2.3 Network Connection
Table 1: Supported Protocols
Protocols
PROFINET
Industrial Ethernet via PROFINET
TCP
Transmission control protocol to connect to port 4000 of a PC
MQTT
Message queue telemetry transport
OPC UA
Open platform communications unified architecture
4/T2
READY RUN TRIP LOCAL
Exit
Reset
Menu
Store
2/T1 6/T3
1/L1 3/L2
5/L3
VLT
®
Soft Starter
1
2
4
3
5
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Illustration 1: Overview of Network Connections
1
Soft starter
2
Network switch
3
IoT connection (MQTT/OPC UA)
4
Industrial Ethernet connection to programmable
logic controller
5
TCP connection to VLT® Motion Control Tool MCT
10. Refer to the VLT® Motion Control Tool MCT 10
Operating Guide for connection details.
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Introduction
PROFINET Card
Installation Guide

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3 Installation
3.1 Installing the Expansion Card
1 2
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Procedure
Push a small flat-bladed screwdriver into the slot in the center of the expansion port cover and ease the cover away from
the soft starter.
Align the card with the expansion port. Gently push the card along the guide rails until it clicks into the soft starter.
3.2 Network Connections
3.2.1 Ethernet Ports
The device has 2 Ethernet ports. If only 1 connection is required, either port can be used.
3.2.2 Cables
When connecting to the device, make sure that the cables are of 1 of the following categories:
Category 5
Category 5e
Category 6
Category 6e
3.2.3 EMC Precautions
To minimize electromagnetic interference, Ethernet cables should be separated from motor and mains cables by 200 mm (7.9 in).
If the Ethernet cable must cross motor or mains cables, the crossing should be at an angle of 90°.
3.3 Network Establishment
The controller must establish communications directly with each device before the device can participate in the network.
3.4 Addressing
Each device in a network is addressed using a MAC address and an IP address.
The device can be assigned a static IP address during configuration or can be configured to accept a dynamic IP address (via
DHCP).
The MAC address is fixed within the device and is printed on a label on the front of the device.
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Installation
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1.
2.

3.
4 Device Configuration
4.1 Configuration of Device Name
Use the Ethernet Device Configuration Tool to configure the device. The tool can be downloaded from www.danfoss.com under
Service and support/Downloads.
4.1.1 Identifying the Device with Ethernet Device Configuration Tool
NOTICE
The Error LED flashes whenever the device is receiving power but is not connected to a network.
The Error LED will flash occasionally during the configuration process.
NOTICE
If the PC has a firewall enabled, add the tool to the list of authorized programs.
Procedure
Start the Ethernet Device Configuration Tool.
Click Search Devices.
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The software searches for connected devices.
To configure a device name, click Configure and select Device Name.
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Device Configuration
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Installation Guide

1.
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4.2 Enabling Network Control
NOTICE
If the reset input is active, the soft starter does not operate. If a reset switch is not required, use parameter 7-9 to set the reset
input to normally open or fit a link across terminals RESET, COM+ on the soft starter.
Procedure
Set parameter 1-1 Command Source to Network for the soft starter to accept commands from the PROFINET Card.
4.3 On-board Web Server
4.3.1 Connect to the Device
To configure settings using the on-board web server, the PROFINET Card must be installed in a soft starter, control power must be
available, and the card and computer must both be connected to the Ethernet network.
The computer must use a fixed IP address (not DHCP) and the same subnet mask as the card. The default IP address for the card is
192.168.0.2. The default subnet mask is 255.255.255.0.
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Once connected, the web server reports basic information about the card and the soft starter.
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Device Configuration
PROFINET Card
Installation Guide

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4.3.2 Manage Users and Passwords
NOTICE
For security reasons, define a custom administrator ID and password. The default username and password are:
Username: danfoss_admin
Password: danfoss_admin
NOTICE
Version 2.x of the PROFINET Card does not support custom users.
The PROFINET Card supports multiple users and levels of privilege.
Users can view the home screen and IP settings.
Supervisors can view the home screen and IP settings, and they can change configuration settings.
Administrators can view the home screen, change configuration settings, and add or delete users.
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Device Configuration
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Installation Guide

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4.
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6.
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3.
4.3.2.1 Adding a User
1
2
3
5
6
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4
Procedure
Connect to the web server and click Administration.
Click Create new user.
Enter the new username and password.
Click Create an account.
Set privileges (user, supervisor, administrator) as appropriate.
Click Save changes.
4.3.2.2 Deleting a User
Procedure
Connect to the web server and click Administration.
Select the required entry in the user list and click Delete.
Click Delete again to confirm the action.
4.3.3 Configure IoT Settings
The PROFINET Card supports soft starter status monitoring via IoT. The card cannot control or program the soft starter.
NOTICE
Version 2.x of the PROFINET Card does not support IoT operation.
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Device Configuration
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3.
4.
5.
6.
4.3.3.1 Configuring MQTT Settings
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Procedure
Connect to the web server and click Configuration.
Select MQTT Client.
Tick the Enable checkbox to enable MQTT client operation.
The MQTT client is enabled by default.
Click Connection and configure the settings as required.
Click Connections⇒Actions to select which information the card should publish.
Click Submit to save all settings in the card.
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Device Configuration
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6.
4.3.3.2 Configuring OPC UA Settings
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Procedure
Connect to the web server and click Configuration.
Select OPC UA Server.
Tick the Enable checkbox to enable OPC UA client operation.
The OPC UA client is enabled by default.
Click Server Configuration and configure the settings as required.
Select Actions to select the actions for different object instances.
Click Submit to save all settings in the card.
4.4 Master Configuration
Import the latest GDSML file into the Master configuration tool. This file is available from the website. SSPM_N.bmp indicates nor-
mal mode. SSPM_D.bnp indicates diagnostic mode.
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Device Configuration
PROFINET Card
Installation Guide

5 Operation
5.1 Requirements for Successful Operation
The device has been designed for use in a system complying with the PROFINET standard. For successful operation, the controller
must also support all functions and interfaces described in this manual.
5.2 Device Classification
The PROFINET Card is a PROFINET I/O-device and must be managed by an I/O-controller over Ethernet.
5.3 Ensuring Safe and Successful Control
Data written to the device remains in its registers until the data is overwritten or the device is reinitialized. If the soft starter is con-
trolled via parameter 7-1 Command Override or is disabled via the reset input (terminals RESET, COM+), fieldbus commands should
be cleared from the registers. If a command is not cleared, it is re-sent to the soft starter once fieldbus control resumes.
5.4 Feedback LEDs
Port 1 Port 2 Keypad
LINK 2
TX/RX2
LINK 1
TX/RX1
ERROR
STATUS
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Table 2: LED Descriptions
LED name
LED state
Description
Power
Off
The device is not powered up.
On
The device is receiving power.
Error
Off
No error.
Flashing
Connection not established.
On
No physical link or slow physical link.
No configuration.
Status
Off
No error.
Flashing
DCP signal service initiated via the bus.
Link x
Off
No network connection.
On
Connected to a network.
TX/RX x
Flashing
Transmitting or receiving data.
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Operation
PROFINET Card
Installation Guide

6 Packet Structures
6.1 Important Information
NOTICE
The available features and parameter details may vary according to the model and software version of the soft starter. Refer to
the VLT® Soft Starter MCD 600 Operating Guide for details of parameters and supported features.
6.2 Control Commands (Controller to Device)
Use output bytes 0–1 to send a control command to the soft starter.
Table 3: Control Command Bits
Byte
Bits
Details
0
0–1
Reserved.
2–3
0 = Use soft starter remote input to select motor set.
1 = Use primary motor set when starting.
2 = Use secondary motor set when starting.
3 = Reserved.
4
0 = Stop action as selected in the soft starter.
1 = Stop action will be a coast to stop.
5–7
Reserved.
1
0
0 = Stop.
1 = Start.
1–2
Reserved.
3
1 = Reset.
4–7
Reserved.
2–5
Parameter management.
6.3 Status Information (Device to Controller)
Soft starter status information is always available when the device is active.
NOTICE
For models MCD6-0063B and smaller, current reported via communications is 10 times greater than the actual value (shown on
the LCP).
6.3.1 Bytes 0–1: Control Status
Bits
Details
0–5
Current (% of motor FLC)
6
Command source
0 = Network, timer
1 = Remote LCP, digital input, clock
7
1 = Ramping (starting or stopping)
8
1 = Ready
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Packet Structures
PROFINET Card
Installation Guide

Bits
Details
9
1 = Starting, running, or stopping
10
1 = Tripped
11
1 = Warning
12–15
Reserved
6.3.2 Bytes 2–3: Starter State
Bits
Details
0–3
The decimal value of bits 0–3 indicates the state of the soft starter:
0 = Communication error between device and soft starter.
1 = Ready.
2 = Starting.
3 = Running.
4 = Stopping.
5 = Not ready (restart delay, restart temperature check, run simulation, reset input is open).
6 = Tripped.
7 = Menu open (cannot start)
8 = Jog forward.
9 = Jog reverse.
4
0 = Negative phase sequence.
1 = Positive phase sequence.
5
1 = Current exceeds FLC.
6
0 = Uninitialized.
1 = Initialized.
7
1 = Communication error between device and soft starter.
8–15
Reserved.
6.3.3 Bytes 4–5: Trip Code
Bits
Details
0–15
See the chapter Trip Codes.
6.3.4 Bytes 6–7: Motor Current
Bits
Details
0–15
Average rms current across all 3 phases.
6.3.5 Bytes 8–9: Motor Temperature
Bits
Details
0–15
Motor thermal model (%)
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Packet Structures
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6.3.6 Bytes 10–63: Extended Information
Table 4: Information from Internal Registers of the Soft Starter
Byte
Description
Bits
Details
10–11
Version
0–8
Reserved.
9–15
Product type code:
15 = MCD 600.
12–13
Model number
0–7
Reserved.
8–15
Soft starter model ID.
14–15
Reserved
16–17
Reserved
18–19
Starter state
0–4
0 = Reserved.
1 = Ready.
2 = Starting.
3 = Running.
4 = Stopping.
5 = Not ready (restart delay, restart temperature check, run simulation, reset
input is open).
6 = Tripped.
7 = Programming mode.
8 = Jog forward.
9 = Jog reverse.
5
1 = Warning.
6
0 = Uninitialized.
1 = Initialized.
7
Command source:
0 = Network, timer.
1 = Remote LCP, digital input, clock.
8
Reserved.
9
0 = Negative phase sequence.
1 = Positive phase sequence.
10–15
Reserved.
20–21
Current
0–13
Average rms current across all 3 phases.
14–15
Reserved.
22–23
Current
0–9
Current (% motor FLC).
10–15
Reserved.
24–25
Motor temperature
0–7
Motor thermal model (%).
8–15
Reserved.
26–27
Reserved
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Packet Structures
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Byte
Description
Bits
Details
28–29
% Power factor
0–7
100% = power factor of 1.
8–15
Reserved.
30–31
Voltage
0–13
Average rms voltage across all 3 phases.
14–15
Reserved.
32–33
Current
0–13
Phase 1 current (rms).
14–15
Reserved.
34–35
Current
0–13
Phase 2 current (rms).
14–15
Reserved.
36–37
Current
0–13
Phase 3 current (rms).
14–15
Reserved.
38–39
Voltage
0–13
Phase 1 voltage (rms).
14–15
Reserved.
40–41
Voltage
0–13
Phase 2 voltage (rms).
14–15
Reserved.
42–43
Voltage
0–13
Phase 3 voltage (rms).
14–15
Reserved.
44–45
Parameter list version number
0–7
Parameter list minor version.
8–15
Parameter list major version.
46–47
Digital input state
For all inputs, 0 = open, 1 = closed (shorted).
0
Start/stop.
1
Reserved.
2
Reset().
3
Input A.
4
Input B.
5–15
Reserved.
48–49
Trip code
0–15
See the chapter Trip Codes.
50–59
Reserved
60–63
Parameter management
See the chapter Parameter Management.
6.4 Parameter Management
The PROFINET Card can read parameter values from and write parameter values to the soft starter. The card handles 1 parameter at
a time.
The device references parameters according to their position in the soft starter parameter list. Parameter number 1 corresponds to
parameter 1-1 Command Source. Refer to the VLT® Soft Starter MCD 600 Operating Guide for details of the soft starter parameters.
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Packet Structures
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CAUTION
UNPREDICTABLE BEHAVIOR
Changing the values of the parameters in parameter group 20 Advanced Parameters may cause unpredictable behavior in the soft
starter.
Consult the local supplier before adjusting the Advanced Parameters.
6.4.1 Output
Use output bytes 2–5 to read or write a parameter to the soft starter.
Controller⇒Device output bytes are structured as follows:
Table 5: Output Byte Details
Byte
Bits
Details
2
0–7
Parameter number to read/write
3
0
Reserved
1
1 = Read parameter
2
1 = Write parameter
3–7
Reserved
4
0–7
Low byte parameter value to write to the soft starter/0 data values for read
5
0–7
High byte parameter value to write to the soft starter/0 data values for read
6.4.2 Input
Parameter data from the soft starter is reported in bytes 60–63.
Device⇒Controller input bytes are structured as follows.
Table 6: Input Byte Details
Byte
Bits
Details
60
0–7
Echo parameter number
61
0
1 = Invalid parameter number
1
1 = Invalied parameter value
2–7
Reserved
62
0–7
Low byte parameter value read from soft starter
63
0–7
High byte parameter value read from soft starter
6.5 Trip Codes
Code
Description
255
No trip
1
Excess start time
2
Motor overload
3
Motor thermistor
4
Current imbalance
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Packet Structures
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Installation Guide

Code
Description
5
Frequency
6
Phase sequence
7
Overcurrent
8
Power loss
9
Undercurrent
10
Heat sink overtemperature
11
Motor connection
12
Input A trip
13
FLC too high
14
Unsupported option (function not available in inside delta)
15
Communications card fault
16
Network communication
18
Overvoltage
19
Undervoltage
23
Parameter out of range
24
Input B trip
26
L1 phase loss
27
L2 phase loss
28
L3 phase loss
29
L1-T1 shorted
30
L2-T2 shorted
31
L3-T3 shorted
33
Time-overcurrent (bypass overload)
34
SCR overtemperature
35
Battery/clock
36
Thermistor circuit
47
Overpower
48
Underpower
56
LCP disconnected
57
Zero speed detect
58
SCR Itsm
59
Instantaneous overcurrent
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Packet Structures
PROFINET Card
Installation Guide