Danfoss Holip HLP-V Series User manual

HLP-VSeries
1
Safety 4
Safetyregulations 4
Warningagainstunintended start 4
Installationofmechanicalbrake 4
Technicaldata 6
Generaltechnicaldata 6
Electricaldata 13
Fuses 16
Dimensions 19
Mechanicaldimensions 19
Installation 20
Mechanicalinstallation 20
Electricalinstallation-mainssupply 22
Safetygrounding 22
Extra protection (RCD) 22
RFIswitch 22
Installationof motor cables 23
Connectionof motor 23
Directionof motor rotation 23
Electricalinstallation -brakecable 24
Electricalinstallation-relayoutputs 24
Electricalinstallation-24VoltexternalDC supply 24
Electricalinstallation-loadsharing 25
Electricalinstallation-busconnection 25
Installation ofcontrolcables 26
Connectionexamples 28
OperationoftheHLP-V 31
Controlpanel(LCP) 31
Controlpanel-display 31
Controlpanel-LEDs 32
Controlpanel-controlkeys 32
Quick Setup 35
Parameter selection 35
Menu mode 35
Manualinitialization 37
Contents

HLP-VSeries
2
Programming 39
Operation&Display 39
Load andmotor 46
Referencesand limits 59
Parameters-Inputsandoutputs 68
Specialfunctions 84
Parameters-Serialcommunication 100
Parameters-Technicalfunctionsand diagnostics 108
Messages 115
Trouble-shooting 115
Display-Statusmessages 116
Warningsandalarms 119
Warnings 120
Parameters 127

HLP-VSeries
3
Holip-V Series
Instruction Manual
ThisInstructionManualcanbeusedforallHolip-VSeriesadjustablefrequencydrives.
Thesoftware versionnumber canbeseenfromparameter624.
The HLP-VAdjustableFrequencyDrive
containsdangerousvoltageswhencon-
nected tolinevoltage.Afterdisconnect-
ingfromtheline waitatleast 15 minutes
beforetouchinganyelectrical
components.
Alsomakesure thatother voltage inputs
havebeendisconnected,suchasexter-
nal24VDC, load-sharing(linkage ofDC
intermediatecircuit),aswellasthemo-
torconnection forkineticback-up. Only
acompetentelectricianshouldcarryout
theelectricalinstallation. Improper instal-
lation ofthemotor ortheHolipmaycause
equipmentfailure,seriousinjuryordeath.
FollowthismanualandNationalElectri-
calCodesandlocalsafetycodes.
NOTE
ElectrostaticPrecaution; Electrostaticdis-
charge(ESD).Manyelectroniccompo-
nentsare sensitivetostaticelectricity.
Voltagessolowthattheycannotbefelt,
seenor heard, canreducethelife, affect
performance, or completelydestroysen-
sitiveelectroniccomponents.Whenper-
formingservice,properESDequipment
shouldbe used toprevent possibledam-
age fromoccurring.
It istheresponsibilityof theuser or the
personinstallingtheHoliptoprovide
propergrounding,aswellasmotorover-
load andbranchcircuitprotectionac-
cordingtotheNationalElectricalCode
and localcodes.
Byaltitudesabove2000 m, pleasecon-
tact Holip.
Technicaldata

HLP-VSeries
4
Safety regulations
1.The frequencyconvertermustbedisconnected
frommainsifrepairworkistobecarriedout.Check
that themainssupplyhasbeendisconnected and
thatthenecessarytimehaspassedbeforeremov-
ingmotorandmainsplugs.
2.The[STOP/RESET]keyonthecontrolpanelof
the frequency converterdoesnot disconnectthe
equipment frommainsandisthusnottobe used
asasafetyswitch.
3. Correctprotectiveearthingoftheequipment must
beestablished,theusermustbe protectedagainst
supplyvoltage, andthemotormustbeprotected
againstoverloadinaccordancewithapplicablena-
tionalandlocalregulations.
4. Theearthleakage currentsare higher than3.5
mA.
5.Protection against motor overload isnotincluded
inthefactorysetting.Ifthisfunctionisdesired,
set parameter 128todatavalue ETRtrip or data
value ETRwarning.
Note: Thefunctionisinitialisedat1.16 xrated
motor current andrated motor frequency. For the
NorthAmericanmarket: The ETRfunctionspro-
videclass20 motoroverload protectioninaccor-
dancewithNEC.
6. Donotremovetheplugsforthemotor andmain
supplywhilethefrequencyconverter isconnected
tomains.Checkthat themainssupplyhasbeen
disconnectedandthat thenecessarytimehasex-
piredbeforeremovingmotorandmainsplugs.
7. Pleasenotethat the frequencyconverterhasmore
voltageinputsthanL1,L2 andL3,when
loadsharing(linkingofDCintermediatecircuit)and
external24VDChavebeeninstalled.
Checkthat allvoltageinputshavebeendiscon-
nected and thatthenecessarytime haspassed
before repairworkiscommenced.
Warningagainst unintendedstart
1.The motorcanbebroughttoastopbymeansof
digitalcommands, buscommands, referencesor
alocalstop, whiletheadjustablefrequencydrive
isconnected totheACline.Thesestop functions
areNOTsufficienttoensurethatnounintended
startoccuresandshouldNOTbe usedfor per-
sonalsafetyconsiderations.
2. Whileparametersarebeing changed, themotor
maystart.Consequently, thestopkey Stop/Re-
set”mustalways beactivated,followingwhichdata
canbe modified.
3.Amotorthathasbeen stoppedmaystart if faults
occur inthe electronicsofthe adjustablefrequency
drive, orifatemporaryoverloadorafaultinthe
AClinesupplyorthemotor connectionceases.
Installationofmechanical brake
Donotconnect amechanicalbraketothe output
fromthefrequency converter beforethe relevant
parametersfor brakecontrolare parameterised.
(Selectionofoutputinparameter 319,321, 323or
326andcut-incurrent and frequencyinparam-
eter 223 and225).
Use onisolatedACline
See section RFISwitch regardinguseonisolated
ACline.
It isimportanttofollowtherecommendationsre-
gardinginstallationonITline, sincesufficientpro-
tectionofthecompleteinstallationmustbe
observed. Nottakingcare usingrelevant monitor-
ingdevicesforITline supplymayresultindamage.

HLP-VSeries
5
HLP-Vseries namelate explanation
MODEL: HLPV4040EBC3DV10
INPUT:3PH380-440V50/60Hz
OUTPUT:3PH380-440V61A,73A/55.6KVA
Freq-Range: 0~1000Hz
HOLIPELECTRONICTECHNOLOGYCO., LTD.
Technicaldata

HLP-VSeries
6
General technical data
AClinesupply(R,S,T):
Supplyvoltage380-440Vunits 3x380/400/415/440 V ±10%
Supplyfrequency 48-62 Hz+/-1%
Max. imbalanceofsupplyvoltage:
HLP-V4015-4550V ±2.0%ofrated supplyvoltage
TruePower factor () 0.90nominalatrated load
Displacement Power Factor(cos.) nearunity(>0.98)
No.of switchesonsupplyinput R,S,T approx. 1time/2min.
Max.shortcircuitrating 100,000 A
HLP-Voutput data(U, V, W):
Outputvoltage 0-100%ofsupplyvoltage
Output frequencyHLP-V4015-4050, 380-440 V 0-132 Hz,0-1000 Hz
Output frequencyHLP-V4060-4215, 380-440 V 0-132 Hz,0-450 Hz
Output frequencyHLP-V4350-4550, 380-440 V 0-132 Hz,0-300 Hz
Ratedmotor voltage,380-440 Vunits 380/400/415/440 V
Rated motorfrequency 50/60 Hz
Switching onoutput Unlimited
Ramptimes 0.05-3600 sec.
Torquecharacteristics:
Startingtorque, HLP-V4015-4550V 160%for 1min.
Startingtorque 180%for 0.5sec.
Acceleration torque 100%
Overloadtorque, HLP-V4015-4550 160%
Arrestingtorqueat0rpm(closed loop) 100%
Thetorque characteristicsgiven areforthe adjustablefrequency driveat thehighoverloadtorque level
(160%).At the normaloverload torque (110%), the valuesare lower.
Controlcard, digitalinputs:
Numberofprogrammabledigitalinputs 8
Terminalno. 16, 17, 18, 19, 27, 29, 32, 33
Voltagelevel 0-24 VDC (PNPpositivelogics)
Voltage level,logical ‘0’<5VDC
Voltage level,logical ‘1’>10 VDC
Maximumvoltageon input 28 VDC
Inputresistance,Ri 2k
Scanningtimeperinput3msec.
Reliablegalvanicisolation:Alldigitalinputsaregalvanicallyisolatedfromthesupplyvoltage(PELV). Inaddition,
the digitalinputscan be isolated from the other terminalson the controlcard byconnecting an external24 V
DC supply:

HLP-VSeries
7
Contorlcard,analog inputs:
No.of programmableanalog voltage inputs/thermistor inputs 2
Terminalno. 53, 54
Voltagelevel 0 - ±10 VDC(scalable)
Inputresistance,Ri10 k
No.ofprogrammableanalog current inputs 1
Terminalno. 60
Currentrange 0/4- ±20 mA(scalable)
Inputresistance,Ri 200
Resolution 10 bit+sign
Accuracyoninput Max.error1%of full scale
Scanningtime perinput 3msec.
Terminalno.ground 5 5
Reliablegalvanicisolation: All analog inputsare galvanicallyisolated fromthe supplyvoltage (PELV)*aswell
asother inputsand outputs.
Controlcard, pulse/encoder input:
No.ofprogrammablepulse/encoder inputs 4
Terminalno. 17, 29,32, 33
Max. frequencyon terminal17 5kHz
Max. frequency onterminals29,32,33 20 kHz(PNPopencollector)
Max. frequency onterminals29,32,33 65 kHz(Push-Pull)
Voltagelevel 0-24 VDC (PNPpositivelogics)
Voltage level,logical ‘0’<5VDC
Voltagelevel,logical ‘1’>10 VDC
Maximumvoltageon input 28 VDC
Inputresistance,Ri 2k
Scanningtime perinput 3msec.
Resolution 10 bit+sign
Accuracy(100-1 kHz),terminals17,29, 33 Max.error:0.5%offull scale
Accuracy (1-5 kHz), terminal17 Max.error:0.1%offull scale
Accuracy(1-65 kHz),terminals29, 33 Max.error:0.1%offull scale
Reliablegalvanicisolation:All pulse/encoder inputsare galvanicallyisolated from the supplyvoltage (PELV)
*. Inaddition,pulseand encoder inputscanbe isolated from the other terminalson the controlcard bycon-
necting an external24 VDC supplyand opening switch4.
Controlcard,digital/pulseandanalogoutputs:
No.of programmabledigitalandanalog outputs 2
Terminalno. 42, 45
Voltage levelat digital/pulseoutput 0-24 VDC
Minimumload toground(terminal39) atdigital/pulseoutput 600
Frequency ranges(digitaloutputused aspulseoutput) 0-32 kHz
Currentrangeatanalogoutput 0/4-20 mA
Technicaldata

HLP-VSeries
8
Maximumload toground (terminal39) atanalog output 500
Accuracyofanalog output Max. error: 1.5%of full scale
Resolutiononanalogoutput. 8bit
Reliablegalvanicisolation:Alldigitaland analogoutputsare galvanicallyisolated from thesupplyvoltage
(PELV)*, aswell asother inputsand outputs.
Controlcard, 24 VDC supply
Terminalno. 12, 13
Max. load (short-circuit protection) 200 mA
Terminalnos.ground 20, 39
Reliablegalvanicisolation: The 24 VDC supplyisgalvanicallyisolated from the supplyvoltage (PELV)*, but
hasthe samepotentialasthe analog outputs.
Controlcard, RS485 serialcommunication:
Terminalno. 68 (TX+, RX+),69 (TX-,RX-)
Reliablegalvanicisolation: Full galvanicisolation.
Relayoutputs: 1)
No. ofprogrammablerelayoutputs 2
Terminalnos., controlcard (resistiveloadonly) 4-5 (make)
Max.terminalload (AC1)on4-5,controlcard 50 VAC, 1A,50 VA
Max.terminalload (DC1)on4-5,controlcard 25 VDC,2A/ 50VDC,1A, 50 W
Max.terminalload (DC1) on4-5, controlcard for UL/cULapplications 30 VAC,1A/42.5VDC, 1A
Terminalnos., power card (resistiveand inductiveload) 1-3 (break),1-2 (make)
Max. terminalload(AC1) on1-3, 1-2, powercard 250 VAC, 2A,500 VA
Max. terminalload(DC1) on1-3, 1-2, powercard 25 VDC,2A/ 50VDC,1A, 50 W
Min. terminalload (AC/DC)on1-3, 1-2, power card 24 VDC, 10 mA/ 24 VAC,100 mA
1) Rated valuesfor upto300,000 operations.
At inductiveloads, thenumber ofoperationsare reduced by50%, alternativelythecurrentcanbe reduced by
50%, thusthe300,000 operationsare maintained.
Brakeresistor terminals(onlywithBrakeunits):
Terminalno. 81, 82
External24Volt DC supply:
Terminalno. 35, 36
Voltage range 24 VDC ±15%(max. 37 VDC for 10 sec.)
Max. voltage ripple 2VDC
Power consumption 15 W-50 W(50 Wforstart-up, 20 msec.)
Min. pre-fuse 6Amp
Reliablegalvanicisolation: Full galvanicisolation if the external24 VDC supplyisalsoof the PELVtype.

HLP-VSeries
9
Cable, cross-sectionsand connectors:
Max. cablecross-section for24 VexternalDCsupply
-HLP-V4015-4100 4 mm2 /10AWG
-HLP-V4125-4550 5 mm2 /12AWG
Max. cross-sectionfor controlcables 1.5mm2 /16AWG
Max. cross-sectionfor serialcommunication 1.5mm2 /16AWG
Connectorsare for useof bothcopper and aluminium cables, unless other isspecified.
Accuracyofdisplayreadout (parameters009-012):
Motor current [6]0-140%load Max. error: ±2.0%of ratedoutput current
Torque%[7], -100 -140%load Max. error: ±5%ofrated motor size
Output [8], power HP[9], 0-90%load Max. error: ±5%ofratedoutput
Controlcharacteristics:
Frequency range 0-1000 Hz
Resolutiononoutputfrequency ±0.003 Hz
Systemresponsetime 3msec
Speed, controlrange (open-loop) 1:100 ofsynchro. speed
Speed, controlrange(closed-loop) 1:1000 ofsynchro. speed
Speed, accuracy(open-loop) <1500 rpm: max. error ±7.5rpm
Speed, accuracy(closed-loop) <1500 rpm: max. error ±1.5rpm
Torquecontrolaccuracy(open-loop 0-150 rpm: max. error ±20%ofrated torque
Torquecontrolaccuracy(speed feedback) Max. error ±5%ofrated torque
All controlcharacteristics are based on a4-poleasynchronousmotor
Externals:
Enclosure(dependentonpower size) Chassis, Nema1,Nema12
Vibrationtest 0.7gRMS18-1000Hzrandom.3directionsfor 2hours
Max.relativehumidity 93 %for storage/transport
Max.relativehumidity 95 %noncondensingfor operation
Aggresiveenvironment Uncoated class 3C2
Aggresiveenvironment Coated class3C3
Ambient temperature Chassis, NEMA1(highoverload torque160%)
Max.45°C(24-houraverage max.40°C)
AmbienttemperatureChassis, NEMA1(normaloverload torque 110%)
Max.40°C(24-houraverage max.35°C)
Ambient temperature NEMA12 (highoverloadtorque160%) Max.40°C(24-houraverage max.35°C)
Ambient temperature NEMA12 (normaloverload torque110%) Max.40°C(24-houraverage max.35°C)
Derating for high ambient temperature, see the Design Guide
Technicaldata