Danfoss VLT AQUA Drive FC 202 Operating instructions

MAKING MODERN LIVING POSSIBLE
Programming Guide
VLT® AQUA Drive FC 202
www.danfoss.com/drives

Contents
1 Introduction 4
1.1 Purpose of the Manual 4
1.2 Additional Resources 4
1.3 Software Version 4
1.4 Approvals 4
1.5 Symbols 4
1.6 Definitions 4
1.6.1 Frequency Converter 4
1.6.2 Input 4
1.6.3 Motor 5
1.6.4 References 5
1.6.5 Miscellaneous 6
1.7 Abbreviations, Symbols and Conventions 7
1.8 Safety 8
1.9 Electrical Wiring 10
2 How to Programme 13
2.1 The Graphical and Numerical Local Control Panel 13
2.2 How to Programme on the Graphical LCP 13
2.2.1 The LCP Display 14
2.2.2 Quick Transfer of Parameter Settings between Multiple Frequency Converters 16
2.2.3 Display Mode 16
2.2.4 Display Mode - Selection of Readouts 16
2.2.5 Parameter Set-Up, General Information 17
2.2.6 Quick Menu Key Functions 17
2.2.7 Quick Menu, Q3 Function Set-ups 19
2.2.8 Main Menu Mode 21
2.2.9 Parameter Selection 21
2.2.10 Changing Data 21
2.2.11 Changing a Text Value 21
2.2.12 Changing a Group of Numeric Data Values 22
2.2.13 Infinitely Variable Change of Numeric Data Value 22
2.2.14 Value, Step-by-Step 22
2.2.15 Readout and Programming of Indexed Parameters 22
2.3 How to Programme on the Numerical LCP 22
2.3.1 LCP Keys 23
2.4 Initialisation to Default Settings 24
3 Parameter Description 25
3.1 Parameter Selection 25
Contents Programming Guide
MG20O702 Danfoss A/S © Rev. 2014-01-21 All rights reserved. 1

3.2 Parameters 0-** Operation and Display 26
3.3 Parameters 1-** Load and Motor 38
3.4 Parameters 2-** Brakes 53
3.5 Parameters 3-** Reference/Ramps 56
3.6 Parameters 4-** Limits/Warnings 62
3.7 Parameters 5-** Digital In/Out 66
3.8 Parameters 6-** Analog In/Out 81
3.9 Parameters 8-** Communications and Options 89
3.10 Parameters 9-** Profibus 97
3.11 Parameters 10-** CAN Fieldbus 98
3.12 Parameters 13-** Smart Logic Control 101
3.13 Parameters 14-** Special Functions 112
3.14 Parameters 15-** Frequency Converter Information 119
3.15 Parameters 16-** Data Readouts 125
3.16 Parameters 18-** Data Readouts 2 131
3.17 Parameters 20-** FC Closed Loop 133
3.18 Parameters 21-** Extended Closed Loop 142
3.19 Parameters 22-** Application Functions 150
3.20 Parameters 23-** Time-based Functions 162
3.21 Parameters 24-** Application Functions 2 172
3.22 Parameters 25-** Cascade Controller 173
3.23 Parameters 26-** Analog I/O Option MCB 109 183
3.24 Parameters 29-** Water Application Functions 189
3.25 Parameters 30-** Special Features 194
3.26 Parameters 31-** Bypass Option 194
3.27 Parameters 35-** Sensor Input Option 196
4 Parameter Lists 198
4.1 Parameter Options 198
4.1.1 Default Settings 198
4.1.2 0-** Operation/Display 199
4.1.3 1-** Load/Motor 201
4.1.4 2-** Brakes 203
4.1.5 3-** Reference/Ramps 204
4.1.6 4-** Limits/Warnings 205
4.1.7 5-** Digital In/Out 206
4.1.8 6-** Analog In/Out 208
4.1.9 8-** Comm. and Options 210
4.1.10 9-** Profibus 212
4.1.11 10-** CAN Fieldbus 213
4.1.12 13-** Smart Logic 214
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4.1.13 14-** Special Functions 215
4.1.14 15-** FC Information 216
4.1.15 16-** Data Readouts 218
4.1.16 18-** Data Readouts 2 220
4.1.17 20-** FC Closed Loop 221
4.1.18 21-** Ext. Closed Loop 222
4.1.19 22-** Application Functions 224
4.1.20 23-** Timed Actions 226
4.1.21 24-** Application Functions 2 227
4.1.22 25-** Cascade Controller 228
4.1.23 26-** Analog I/O Option MCB 109 230
4.1.24 27-** Cascade CTL Option 231
4.1.25 29-** Water Application Functions 233
4.1.26 30-** Special Features 234
4.1.27 31-** Bypass Option 234
4.1.28 35-** Sensor Input Option 234
5 Troubleshooting 236
5.1 Status Messages 236
5.1.1 Warnings/Alarm Messages 236
Index 241
Contents Programming Guide
MG20O702 Danfoss A/S © Rev. 2014-01-21 All rights reserved. 3

1 Introduction
1.1 Purpose of the Manual
The Programming Guide provides information required for
programming the frequency converter in a diversity of
applications.
VLT®is a registered trademark.
1.2 Additional Resources
Other resources are available to understand advanced
frequency converter operation, programming, and
directives compliance.
•The Operating Instructions provide detailed
information for the installation and start up of
the frequency converter.
•The Design Guide provides information required
for integration of the frequency converter in a
diversity of applications.
•The VLT®Safe Torque Off Operating Instructions
describe how to use Danfoss frequency
converters in functional safety applications.
•Supplemental publications and manuals are
available from Danfoss. See danfoss.com/Product/
Literature/Technical+Documentation.htm for
listings.
•Optional equipment is available, that may change
some of the information described in these
publications. Be sure to see the instructions
supplied with the options for specific
requirements.
Contact a Danfoss supplier or go to www.danfoss.com for
additional information.
1.3 Software Version
Programming Guide
Software version: 2.1x
This Programming Guide can be used for all FC 200 frequency
converters with software version 2.1x.
The software version number can be seen from
parameter 15-43 Software Version.
1.4 Approvals
1.5 Symbols
The following symbols are used in this document:
WARNING
Indicates a potentially hazardous situation which could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which could
result in minor or moderate injury. It may also be used
to alert against unsafe practices.
NOTICE
Indicates important information, including situations that
may result in damage to equipment or property.
1.6 Definitions
1.6.1 Frequency Converter
IVLT,MAX
Maximum output current.
IVLT,N
Rated output current supplied by the frequency converter.
UVLT,MAX
Maximum output voltage.
1.6.2 Input
Control command
Start and stop the connected motor by means of LCP and
digital inputs.
Functions are divided into 2 groups.
Functions in group 1 have higher priority than functions in
group 2.
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Group 1 Reset, Coasting stop, Reset and Coasting stop,
Quick-stop, DC braking, Stop and the [OFF] key.
Group 2 Start, Pulse start, Reversing, Start reversing, Jog
and Freeze output
Table 1.1 Function Groups
1.6.3 Motor
Motor Running
Torque generated on output shaft and speed from zero
RPM to max. speed on motor.
fJOG
Motor frequency when the jog function is activated (via
digital terminals).
fM
Motor frequency.
fMAX
Maximum motor frequency.
fMIN
Minimum motor frequency.
fM,N
Rated motor frequency (nameplate data).
IM
Motor current (actual).
IM,N
Rated motor current (nameplate data).
nM,N
Rated motor speed (nameplate data).
ns
Synchronous motor speed
ns =2×
par . 1−23×60 s
par . 1−39
nslip
Motor slip.
PM,N
Rated motor power (nameplate data in kW or hp).
TM,N
Rated torque (motor).
UM
Instantaneous motor voltage.
UM,N
Rated motor voltage (nameplate data).
175ZA078.10
Pull-out
rpm
Torque
Illustration 1.1 Break-away Torque
Break-away torque
ηVLT
The efficiency of the frequency converter is defined as the
ratio between the power output and the power input.
Start-disable command
A stop command belonging to the group 1 control
commands - see Table 1.1.
Stop command
See Control commands.
1.6.4 References
Analog Reference
A signal transmitted to the analog inputs 53 or 54, can be
voltage or current.
Binary Reference
A signal transmitted to the serial communication port.
Preset Reference
A defined preset reference to be set from -100% to +100%
of the reference range. Selection of 8 preset references via
the digital terminals.
Pulse Reference
A pulse frequency signal transmitted to the digital inputs
(terminal 29 or 33).
RefMAX
Determines the relationship between the reference input
at 100% full scale value (typically 10 V, 20 mA) and the
resulting reference. The maximum reference value set in
3-03 Maximum Reference.
RefMIN
Determines the relationship between the reference input
at 0% value (typically 0 V, 0 mA, 4 mA) and the resulting
reference. The minimum reference value set in
3-02 Minimum Reference.
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1.6.5 Miscellaneous
Analog Inputs
The analog inputs are used for controlling various
functions of the frequency converter.
There are 2 types of analog inputs:
Current input, 0-20 mA and 4-20 mA
Voltage input, -10 to +10 V DC.
Analog Outputs
The analog outputs can supply a signal of 0-20 mA, 4-20
mA.
Automatic Motor Adaptation, AMA
AMA algorithm determines the electrical parameters for
the connected motor at standstill.
Brake Resistor
The brake resistor is a module capable of absorbing the
brake power generated in regenerative braking. This
regenerative braking power increases the intermediate
circuit voltage and a brake chopper ensures that the
power is transmitted to the brake resistor.
CT Characteristics
Constant torque characteristics used for all applications
such as conveyor belts, displacement pumps and cranes.
Digital Inputs
The digital inputs can be used for controlling various
functions of the frequency converter.
Digital Outputs
The frequency converter features 2 Solid State outputs that
can supply a 24 V DC (max. 40 mA) signal.
DSP
Digital Signal Processor.
ETR
Electronic Thermal Relay is a thermal load calculation
based on present load and time. Its purpose is to estimate
the motor temperature.
Hiperface®
Hiperface®is a registered trademark by Stegmann.
Initialising
If initialising is carried out (14-22 Operation Mode), the
frequency converter returns to the default setting.
Intermittent Duty Cycle
An intermittent duty rating refers to a sequence of duty
cycles. Each cycle consists of an on-load and an off-load
period. The operation can be either periodic duty or non-
periodic duty.
LCP
The Local Control Panel makes up a complete interface for
control and programming of the frequency converter. The
control panel is detachable and can be installed up to 3 m
from the frequency converter, i.e. in a front panel with the
installation kit option.
NLCP
Numerical Local Control Pandel interface for control and
programming of the frequency converter. The display is
numerical and the panel is used to display process values.
The NLCP has no storing and copy functions.
lsb
Least significant bit.
msb
Most significant bit.
MCM
Short for Mille Circular Mil, an American measuring unit for
cable cross-section. 1 MCM = 0.5067mm2.
On-line/Off-line Parameters
Changes to on-line parameters are activated immediately
after the data value is changed. Press [OK] to activate
changes to off-line parameters.
Process PID
The PID control maintains the desired speed, pressure,
temperature, etc. by adjusting the output frequency to
match the varying load.
PCD
Process Control Data
Power Cycle
Switch off the mains until display (LCP) is dark – then turn
power on again.
Pulse Input/Incremental Encoder
An external, digital pulse transmitter used for feeding back
information on motor speed. The encoder is used in
applications where great accuracy in speed control is
required.
RCD
Residual Current Device.
Set-up
Save parameter settings in 4 Set-ups. Change between the
4 parameter Set-ups and edit one Set-up, while another
Set-up is active.
SFAVM
Switching pattern called Stator Flux oriented Asynchronous
Vector Modulation (14-00 Switching Pattern).
Slip Compensation
The frequency converter compensates for the motor slip
by giving the frequency a supplement that follows the
measured motor load keeping the motor speed almost
constant.
Smart Logic Control (SLC)
The SLC is a sequence of user-defined actions executed
when the associated user-defined events are evaluated as
true by the Smart Logic Control. (Parameter group 13-**
Smart Logic Control (SLC).
STW
Status Word
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FC Standard Bus
Includes RS-485 bus with FC protocol or MC protocol. See
parameter 8-30 Protocol.
THD
Total Harmonic Distortion states the total contribution of
harmonic.
Thermistor
A temperature-dependent resistor placed where the
temperature is to be monitored (frequency converter or
motor).
Trip
A state entered in fault situations, e.g. if the frequency
converter is subject to an over-temperature or when the
frequency converter is protecting the motor, process or
mechanism. Restart is prevented until the cause of the
fault has disappeared and the trip state is cancelled by
activating reset or, in some cases, by being programmed
to reset automatically. Trip may not be used for personal
safety.
Trip Locked
A state entered in fault situations when the frequency
converter is protecting itself and requiring physical
intervention, e.g. if the frequency converter is subject to a
short circuit on the output. A locked trip can only be
cancelled by disconnecting mains, removing the cause of
the fault, and reconnecting the frequency converter.
Restart is prevented until the trip state is cancelled by
activating reset or, in some cases, by being programmed
to reset automatically. The Trip Locked state may not be
used for personal safety.
VT Characteristics
Variable torque characteristics used for pumps and fans.
VVC+
If compared with standard voltage/frequency ratio control,
Voltage Vector Control (VVC+) improves the dynamics and
the stability, both when the speed reference is changed
and in relation to the load torque.
60°AVM
Switching pattern called 60°Asynchronous Vector
Modulation (14-00 Switching Pattern).
Power Factor
The power factor is the relation between I1and IRMS.
Power factor = 3
x U x I
1
cos ϕ
3 x U x IRMS
The power factor for 3-phase control:
=
I 1 x cos ϕ1
IRMS
=
I
1
IRMS
since cos ϕ1 = 1
The power factor indicates to which extent the frequency
converter imposes a load on the mains supply.
The lower the power factor, the higher the IRMS for the
same kW performance.
IRMS
=
I
1
2 +
I
5
2 +
I
7
2 + .. +
In
2
In addition, a high power factor indicates that the different
harmonic currents are low.
The frequency converters' built-in DC coils produce a high
power factor, which minimizes the imposed load on the
mains supply.
1.7 Abbreviations, Symbols and
Conventions
AC Alternating current
AWG American wire gauge
A Ampere/AMP
AMA Automatic Motor Adaptation
ILIM Current limit
°CDegrees Celsius
DC Direct current
D-TYPE Drive Dependent
EMC Electro Magnetic Compatibility
ETR Electronic Thermal Relay
FC Frequency converter
g Gram
Hz Hertz
hp Horsepower
kHz Kilohertz
LCP Local Control Panel
m Meter
mH Millihenry Inductance
mA Milliampere
ms Millisecond
min Minute
MCT Motion Control Tool
nF Nanofarad
Nm Newton Meters
IM,N Nominal motor current
fM,N Nominal motor frequency
PM,N Nominal motor power
UM,N Nominal motor voltage
PM motor Permanent Magnet motor
PELV Protective Extra Low Voltage
PCB Printed Circuit Board
IINV Rated Inverter Output Current
RPM Revolutions Per Minute
Regen Regenerative terminals
sec. Second
nsSynchronous Motor Speed
TLIM Torque limit
V Volts
IVLT,MAX The maximum output current
IVLT,N The rated output current supplied by the
frequency converter
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1.8 Safety
WARNING
The voltage of the frequency converter is dangerous
whenever connected to mains. Incorrect installation of
the motor, frequency converter or fieldbus may cause
death, serious personal injury or damage to the
equipment. Consequently, the instructions in this
manual, as well as national and local rules and safety
regulations, must be complied with.
Safety Regulations
•Disconnect mains supply to the frequency
converter whenever repair work is to be carried
out. Check that the mains supply has been
disconnected and that the necessary time has
elapsed before removing motor and mains supply
plugs.
•[Off] does not disconnect the mains supply and
consequently, it must not be used as a safety
switch.
•Ground the equipment properly, protect the user
against supply voltage and protect the motor
against overload in accordance with applicable
national and local regulations.
•The ground leakage current exceeds 3.5 mA.
•Protection against motor overload is not included
in the factory setting. If this function is desired,
set 1-90 Motor Thermal Protection to data value [4]
ETR trip 1 or data value [3] ETR warning 1.
•Do not remove the plugs for the motor and
mains supply while the frequency converter is
connected to mains. Check that the mains supply
has been disconnected and that the necessary
time has elapsed before removing motor and
mains plugs.
•The frequency converter has more voltage
sources than L1, L2 and L3, when load sharing
(linking of DC intermediate circuit) or external 24
V DC are installed. Check that all voltage sources
have been disconnected and that the necessary
time has elapsed before commencing repair work.
Warning against unintended start
•The motor can be stopped with digital
commands, bus commands, references or a local
stop, while the frequency converter is connected
to mains. These stop functions are not sufficient
to prevent unintended motor start and thus
prevent personal injury caused by e.g. contact
with moving parts. To consider personal safety,
disconnect the mains supply or activate the Safe
Torque Off function.
•The motor may start while setting the
parameters. If this compromises personal safety
(e.g. personal injury caused by contact with
moving machine parts), prevent motor starting,
for instance by use of the Safe Torque Off
function or secure disconnection of the motor
connection.
•A motor that has been stopped with the mains
supply connected may start if faults occur in the
electronics of the frequency converter, through
temporary overload, or if a fault in the power
supply grid or motor connection is remedied. If
unintended start must be prevented for personal
safety reasons (e.g. risk of injury caused by
contact with moving machine parts), the normal
stop functions of the frequency converter are not
sufficient. In such cases, disconnect mains supply
or activate Safe Torque Off.
NOTICE
When using Safe Torque Off, always follow the
instructions in VLT
®
Frequency Converters - Safe Torque
Off Operating Instructions.
•Control signals from, or internally within, the
frequency converter may in rare cases be
activated in error, be delayed or fail to occur
entirely. When used in situations where safety is
critical, these control signals must not be relied
on exclusively.
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WARNING
High Voltage
Touching the electrical parts may be fatal - even after
the equipment has been disconnected from mains.
Also make sure that other voltage inputs have been
disconnected, such as external 24 V DC, load sharing
(linkage of DC intermediate circuit), as well as the motor
connection for kinetic back-up.
Systems where frequency converters are installed must,
if necessary, be equipped with additional monitoring
and protective devices according to the valid safety
regulations, e.g. law on mechanical tools, regulations for
the prevention of accidents etc. Modifications on the
frequency converters by means of the operating
software are allowed.
NOTICE
Hazardous situations shall be identified by the machine
builder/integrator who is responsible for taking
necessary preventive means into consideration.
Additional monitoring and protective devices may be
included, always according to valid national safety
regulations, e.g. law on mechanical tools, regulations for
the prevention of accidents.
Protection mode
Once a hardware limit on motor current or DC link voltage
is exceeded, the frequency converter enters the protection
mode. Protection mode means a change of the PWM
modulation strategy and a low switching frequency to
minimise losses. This continues for 10 s after the last fault
and increases the reliability and the robustness of the
frequency converter while re-establishing full control of the
motor.
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1.9 Electrical Wiring
1.9.1 Electrical Wiring - Control Cables
*
91 (L1)
92 (L2)
93 (L3)
PE
88 (-)
89 (+)
50 (+10 V OUT)
53 (A IN)
54 (A IN)
55 (COM A IN)
0/4-20 mA
12 (+24V OUT)
13 (+24V OUT)
18 (D IN)
20 (COM D IN)
15mA 200mA
(U) 96
(V) 97
(W) 98
(PE) 99
(COM A OUT) 39
(A OUT) 42 0/4-20 mA
03
0-10Vdc
+10Vdc
0-10Vdc
0/4-20 mA
240Vac, 2A
24Vdc
02
01
05
04
06 240Vac, 2A
24V (NPN)
0V (PNP)
0V (PNP)
24V (NPN)
19 (D IN)
24V (NPN)
0V (PNP)
27
24V
0V
(D IN/OUT)
0V (PNP)
24V (NPN)
(D IN/OUT)
0V
24V
29
24V (NPN)
0V (PNP)
0V (PNP)
24V (NPN)
33 (D IN)
32 (D IN)
1 2
ON
S201
ON
21
S202
ON=0-20mA
OFF=0-10V
95
400Vac, 2A
P 5-00
(R+) 82
(R-) 81
37 (D IN)
+ - + -
130BA544.12
(P RS-485) 68
(N RS-485) 69
(COM RS-485) 61
0V
5V
S801
RS-485
RS-485
21
ON
S801
3 Phase
power
input
DC bus Switch Mode
Power Supply
Motor
Analog Output
Interface
relay1
relay2
ON=Terminated
OFF=Open
Brake
resistor
(NPN) = Sink
(PNP) = Source
Illustration 1.2 Basic Wiring Schematic Drawing
A=Analog, D=Digital
Terminal 37 is used for Safe Torque Off. For Safe Torque Off installation instructions, refer to the Operating Instructions.
* Terminal 37 is not included in FC 202 (except enclosure type A1). Relay 2 and terminal 29 have no function in FC 202.
** Do not connect cable screen.
Very long control cables and analog signals may in rare cases and depending on installation result in 50/60 Hz ground loops
due to noise from mains supply cables.
If this occurs, it may be necessary to break the screen or insert a 100 nF capacitor between screen and chassis.
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The digital and analog inputs and outputs must be connected separately to the common inputs (terminal 20, 55, 39) of the
frequency converter to avoid ground currents from both groups to affect other groups. For example, switching on the
digital input may disturb the analog input signal.
Input polarity of control terminals
12 13 18 19 27 29 32 33 20 37
+24 VDC
0 VDC
130BT106.10
PNP (Source)
Digital input wiring
Illustration 1.3 PNP (Source)
NPN (Sink)
Digital input wiring
12 13 18 19 27 29 32 33 20 37
+24 VDC
0 VDC
130BT107.11
Illustration 1.4 NPN (Sink)
NOTICE
Control cables must be screened/armoured.
See section Grounding of Screened Control Cables in the
Design Guide for the correct termination of control cables.
130BA681.10
Illustration 1.5 Grounding of Screened/Armoured Control
Cables
1.9.2 Start/Stop
Terminal 18 = 5-10 Terminal 18 Digital Input [8] Start
Terminal 27 = 5-12 Terminal 27 Digital Input [0] No
operation (Default coast inverse)
Terminal 37 = Safe Torque Off (where available)
12 13 18 37
130BA155.12
322719 29 33 20
P 5-12 [0] P 5-10 [8]
Start/Stop
+24V
Speed
Safe Stop
Start/Stop
[18]
Illustration 1.6 Start/Stop
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1.9.3 Pulse Start/Stop
Terminal 18 = 5-10 Terminal 18 Digital Input [9] Latched
start
Terminal 27= 5-12 Terminal 27 Digital Input [6] Stop inverse
Terminal 37 = Safe Torque Off (where available)
12 13 18 37
130BA156.12
322719 29 33 20
P 5 - 12 [6] P 5 - 10[9]
+24V
Speed
Start Stop inverse Safe Stop
Start (18)
Start (27)
Illustration 1.7 Pulse Start/Stop
1.9.4 Speed Up/Down
Terminals 29/32 = Speed up/down
Terminal 18 = 5-10 Terminal 18 Digital Input [9]
Start (default)
Terminal 27 = 5-12 Terminal 27 Digital Input [19]
Freeze reference
Terminal 29 = 5-13 Terminal 29 Digital Input [21]
Speed up
Terminal 32 = 5-14 Terminal 32 Digital Input [22]
Speed down
Terminal 29 only in FC x02 (x = series type).
12
18
27
29
32
37
+24V
Par. 5-10
Par. 5-12
Par. 5-13
Par. 5-14
130BA021.12
Illustration 1.8 Speed Up/Down
1.9.5 Potentiometer Reference
Voltage reference via a potentiometer
Reference Source 1 = [1] Analog input 53 (default)
Terminal 53, Low Voltage = 0 V
Terminal 53, High Voltage = 10 V
Terminal 53, Low Ref./Feedback = 0 RPM
Terminal 53, High Ref./Feedback = 1500 RPM
Switch S201 = OFF (U)
130BA154.11
555039 42 53 54
Speed RPM
P 6-15
1 kΩ
+10V/30mA
Ref. voltage
P 6-11 10V
Illustration 1.9 Potentiometer Reference
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2 How to Programme
2.1 The Graphical and Numerical Local
Control Panel
The easiest programming of the frequency converter is
performed with the graphical LCP (LCP 102).
2.2 How to Programme on the Graphical
LCP
The control panel is divided into 4 functional groups:
1. Graphical display with Status lines.
2. Menu keys and indicator lights - changing
parameters and switching between display
functions.
3. Navigation keys and indicator lights (LEDs).
4. Operation keys and indicator lights (LEDs).
All data is displayed in a graphical LCP display, which can
show up to 5 items of operating data while displaying
[Status].
Display lines:
a. Status line: Status messages displaying icons and
graphic.
b. Line 1-2: Operator data lines displaying data
defined or selected by the user. By pressing
[Status], up to one extra line can be added.
c. Status line: Status messages displaying text.
NOTICE
If some operation is delaying the start-up, the LCP
displays the INITIALISING message until it is ready.
Adding or removing options may delay the start-up.
Auto
on Reset
Hand
on O
Status Quick
Menu
Main
Menu
Alarm
Log
Back
Cancel
Info
OK
Status 1(0)
1234rpm 10,4A 43,5Hz
Run OK
43,5Hz
On
Alarm
Warn.
130BA018.13
1
2
3
4
b
a
c
Illustration 2.1 Control Panel (LCP)
How to Programme Programming Guide
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2.2.1 The LCP Display
The LCP display has backlight and a total of 6 alpha-
numeric lines. The display lines show the direction of
rotation (arrow), the selected set-up as well as the
programming set-up. The display is divided into 3 sections.
Top section
shows up to 2 measurements in normal operating status.
Middle section
The top line shows up to 5 measurements with related
unit, regardless of status (except in the case of alarm/
warning).
Bottom section
always shows the state of the frequency converter in
Status mode.
Top section
Middle section
Bottom section
Status
43 RPM
1.4 Hz
Auto Remote Running
! Pwr.card temp (W29)
2.9%
5.44 A 25.3kW
1(1)
130BP074.10
!
Illustration 2.2 Bottom Section
The active set-up (selected as the active set-up in
0-10 Active Set-up) is shown. When programming another
set-up than the active set-up, the number of the
programmed set-up appears to the right.
Display Contrast Adjustment
Press [Status] and [▲] for darker display
Press [Status] and [▼] for brighter display
Most parameter set-ups can be changed immediately via
the LCP, unless a password has been created via
parameter 0-60 Main Menu Password or via 0-65 Personal
Menu Password.
Indicator lights (LEDs)
If certain threshold values are exceeded, the alarm and/or
warning LED lights up. A status and alarm text appear on
the LCP.
The ON LED is activated when the frequency converter
receives mains voltage or via a DC bus terminal or 24 V
external supply. At the same time, the backlight is on.
•Green LED/On: Control section is working.
•Yellow LED/Warn.: Indicates a warning.
•Flashing Red LED/Alarm: Indicates an alarm.
On
Warn.
Alarm
130BP044.10
Illustration 2.3 Indicator lights (LEDs)
LCP Keys
The control keys are divided into functions. The keys
below the display and indicator lamps are used for
parameter Set-up, including choice of display indication
during normal operation.
130BP045.10
Status Quick
Menu
Main
Menu
Alarm
Log
Illustration 2.4 LCP Keys
[Status]
indicates the status of the frequency converter and/or the
motor. Select between 3 different readouts by pressing
[Status]: 5 line readouts, 4 line readouts or Smart Logic
Control.
Press [Status] for selecting the mode of display or for
changing back to Display mode from either the Quick
Menu mode, the Main Menu mode or Alarm mode. Also
use [Status] to toggle single or double readout mode.
[Quick Menu]
Provides quick access to the most common functions of
the frequency converter.
The [Quick Menu] consists of:
•Q1: My Personal Menu
•Q2: Quick Setup
•Q3: Function Setups
•Q5: Changes Made
•Q6: Loggings
The function set-up provides quick access to all parameters
required for the majority of water and wastewater
applications including variable torque, constant torque,
pumps, dosing pumps, well pumps, booster pumps, mixer
pumps, aeration blowers and other pump and fan
applications. Amongst other features it also includes
How to Programme Programming Guide
14 Danfoss A/S © Rev. 2014-01-21 All rights reserved. MG20O702
22

parameters for selecting which variables to display on the
LCP, digital preset speeds, scaling of analog references,
closed loop single-zone and multi-zone applications and
specific functions related to water and wastewater
applications.
The Quick Menu parameters can be accessed immediately
unless a password has been created via
parameter 0-60 Main Menu Password, parameter 0-61 Access
to Main Menu w/o Password, parameter 0-65 Personal Menu
Password or parameter 0-66 Access to Personal Menu w/o
Password.
It is possible to switch directly between Quick Menu mode
and Main Menu mode.
[Main Menu]
This section is used for programming all parameters.
The Main Menu parameters can be accessed immediately
unless a password has been created via
parameter 0-60 Main Menu Password, parameter 0-61 Access
to Main Menu w/o Password, parameter 0-65 Personal Menu
Password or parameter 0-66 Access to Personal Menu w/o
Password. For the majority of water and wastewater
applications it is not necessary to access the Main Menu
parameters. The Quick Menu, Quick Set-up and Function
Set-ups provide the simplest and quickest access to the
typical required parameters.
It is possible to switch directly between Main Menu mode
and Quick Menu mode.
Parameter shortcut can be carried out by pressing [Main
Menu] for 3 s. The parameter shortcut allows direct access
to any parameter.
[Alarm Log]
displays an Alarm list of the 5 latest alarms (numbered A1
- A5). To obtain additional details about an alarm, use the
navigation keys to navigate to the alarm number and press
[OK]. Right before entering the alarm mode information
about the condition of the frequency converter is
provided.
Auto
on Reset
Hand
on O
Status Quick
Menu
Main
Menu
Alarm
Log
Back
Cancel
Info
OK
On
Alarm
Warn.
130BA027.10
Illustration 2.5 LCP
[Back]
reverts to the previous step or layer in the navigation
structure.
[Cancel]
last change or command is cancelled as long as the
display has not been changed.
[Info]
supplies information about a command, parameter, or
function in any display window. [Info] provides detailed
information whenever help is needed.
Exit info mode by pressing either [Info], [Back], or [Cancel].
B
a
c
k
Illustration 2.6 Back
C
a
n
c
e
l
Illustration 2.7 Cancel
I
n
f
o
Illustration 2.8 Info
How to Programme Programming Guide
MG20O702 Danfoss A/S © Rev. 2014-01-21 All rights reserved. 15
22

Navigation Keys
The 4 navigation keys are used to navigate between the
different choices available in [Quick Menu], [Main Menu]
and [Alarm Log]. Use the keys to move the cursor.
[OK]
is used for selecting a parameter marked by the cursor and
for enabling the change of a parameter.
Local Control Keys
for local control are found at the bottom of the LCP.
130BP046.10
Hand
on O Auto on Reset
Illustration 2.9 Local Control Keys
[Hand On]
enables control of the frequency converter via the LCP.
[Hand On] also starts the motor, and it is now possible to
enter the motor speed data with the arrow keys. The key
can be selected as [1] Enable or [0] Disable via
parameter 0-40 [Hand on] Key on LCP
External stop signals activated with control signals or a
serial bus override a “start” command via the LCP.
The following control signals are still active when [Hand
On] is activated
•[Hand on] - [Off] - [Auto On]
•Reset
•Coasting stop inverse
•Reversing
•Set-up select bit 0 - Set-up select bit 1
•Stop command from serial communication
•Quick stop
•DC brake
[Off]
stops the connected motor. The key can be selected as [1]
Enable or [0] Disable via 0-41 [Off] Key on LCP. If no external
stop function is selected and the [Off] key is inactive the
motor can be stopped by disconnecting the voltage.
[Auto On]
enables the frequency converter to be controlled via the
control terminals and/or serial communication. When a
start signal is applied on the control terminals and/or the
bus, the frequency converter starts. The key can be
selected as [1] Enable or [0] Disable via 0-42 [Auto on] Key
on LCP.
NOTICE
An active HAND-OFF-AUTO signal via the digital inputs
has higher priority than the control keys [Hand On] –
[Auto On].
[Reset]
is used for resetting the frequency converter after an alarm
(trip). It can be selected as [1] Enable or [0] Disable via
0-43 [Reset] Key on LCP.
The parameter shortcut can be carried out by pressing
[Main Menu] for 3 seconds. The parameter shortcut allows
direct access to any parameter.
2.2.2 Quick Transfer of Parameter Settings
between Multiple Frequency
Converters
Once the set-up of a frequency converter is complete,
store the data in the LCP or on a PC via MCT 10 Set-up
Software Tool.
Data storage in LCP
NOTICE
Stop the motor before performing this operation.
1. Go to parameter 0-50 LCP Copy
2. Press the [OK] key
3. Select [1] All to LCP
4. Press the [OK] key
All parameter settings are now stored in the LCP indicated
by the progress bar. When 100% is reached, press [OK].
Connect the LCP to another frequency converter and copy
the parameter settings to this frequency converter as well.
Data transfer from LCP to frequency converter
NOTICE
Stop the motor before performing this operation.
1. Go to parameter 0-50 LCP Copy
2. Press the [OK] key
3. Select [2] All from LCP
4. Press the [OK] key
The parameter settings stored in the LCP are now
transferred to the frequency converter indicated by the
progress bar. When 100% is reached, press [OK].
2.2.3 Display Mode
In normal operation, up to 5 different operating variables
can be indicated continuously in the middle section: 1.1,
1.2, and 1.3 as well as 2 and 3.
2.2.4 Display Mode - Selection of Readouts
Press [Status] to toggle between 3 status readout screens.
Operating variables with different formatting are shown in
each status screen - see examples below.
How to Programme Programming Guide
16 Danfoss A/S © Rev. 2014-01-21 All rights reserved. MG20O702
22

Several values or measurements can be linked to each of
the displayed operating variables. The values or
measurements to be displayed can be defined via the
following parameters: parameter 0-20 Display Line 1.1 Small,
0-21 Display Line 1.2 Small, 0-22 Display Line 1.3 Small,
0-23 Display Line 2 Large, and 0-24 Display Line 3 Large,
which can be accessed via [QUICK MENU], “Q3 Function
Set-ups”, “Q3-1 General Settings”, “Q3-13 Display Settings”.
Each readout parameter selected in parameter 0-20 Display
Line 1.1 Small to 0-24 Display Line 3 Large has its own scale
and digits after a decimal point. By larger numeric value of
a parameter fewer digits are displayed after the decimal
point.
Ex.: Current readout 5.25A; 15.2A 105A.
See parameter group 0-2* LCP Display for further details.
Status screen I
This readout state is standard after start-up or initialisation.
Press [Info] to obtain information about the measurement
links to the displayed operating variables (1.1, 1.2, 1.3, 2
and 3).
See the operating variables shown in the screen below.
1.1
2
31.3
1.2
130BP041.10
799 RPM
Auto Remote Ramping
1 (1)
36.4 kw7.83 A
0.000
53.2 %
Status
Illustration 2.10 Status Screen I
Status screen II
See the operating variables (1.1, 1.2, 1.3 and 2) shown in
the screen below.
In the example, Speed, Motor current, Motor power and
Frequency are selected as variables in the first and second
line.
1.1
1.2
2
1.3
130BP062.10
207RPM
Auto Remote Running
1 (1)
24.4 kW5.25A
6.9Hz
Status
Illustration 2.11 Status Screen II
Status screen III
This state displays the event and action of the Smart Logic
Control. For further information, see
chapter 3.12 Parameters 13-** Smart Logic Control.
130BP063.10
778 RPM
Auto Remote Running
1 (1)
4.0 kW0.86 A
State: 0 o 0 (o)
When: -
Do: -
Status
Illustration 2.12 Status Screen III
2.2.5 Parameter Set-Up, General
Information
The frequency converter can be used for practically all
assignments, which is why the number of parameters is
quite large. The frequency converter offers a choice
between 2 programming modes - a Main Menu and a
Quick Menu mode.
The former provides access to all parameters. The latter
takes the user through a few parameters making it
possible to program the majority of water/wastewater
applications.
Regardless of the mode of programming, parameters can
be changed in both the Main Menu mode and the Quick
Menu mode.quick menu mode
2.2.6 Quick Menu Key Functions
Press [Quick Menus] to see a list of different areas
contained in the Quick menu.
Select My Personal Menu to display the selected personal
parameters. These parameters are selected in
parameter 0-25 My Personal Menu. Up to 50 different
parameters can be added in this menu.
130BC916.10
Q1 My Personal Menu
Q2 Quick Setup
Q4 Smart Setup
Q5 Changes Made
0RPM 0.00A 1(1)
Quick Menus
Illustration 2.13 Quick Menus
Select Q2 Quick Setup to go through a limited amount of
parameters to get the motor running almost optimally. The
default setting for the other parameters considers the
desired control functions and the configuration of signal
inputs/outputs (control terminals).
How to Programme Programming Guide
MG20O702 Danfoss A/S © Rev. 2014-01-21 All rights reserved. 17
22

The parameter selection is effected with the navigation
keys. The parameters in Table 2.1 are accessible.
Parameter Setting
Parameter 0-01 Language
1-20 Motor Power [kW] [kW]
Parameter 1-22 Motor Voltage [V]
1-23 Motor Frequency [Hz]
1-24 Motor Current [A]
1-25 Motor Nominal Speed [RPM]
5-12 Terminal 27 Digital Input [0] No function*
1-29 Automatic Motor Adaptation (AMA) [1] Enable complete
AMA
3-02 Minimum Reference [RPM]
3-03 Maximum Reference [RPM]
3-41 Ramp 1 Ramp Up Time [s]
3-42 Ramp 1 Ramp Down Time [s]
Parameter 3-13 Reference Site
Table 2.1 Selection of Parameter
* If terminal 27 is set to [0] No function, no connection to +24 V on
terminal 27 is necessary.
Select Changes made to get information about:
•the last 10 changes. Use the [▲] [▼] navigation
keys to scroll between the last 10 changed
parameters.
•the changes made since default setting.
Select Loggings to get information about the display line
read-outs. The information is shown as graphs.
Only display parameters selected in parameter 0-20 Display
Line 1.1 Small and 0-24 Display Line 3 Large can be viewed.
It is possible to store up to 120 samples in the memory for
later reference.
How to Programme Programming Guide
18 Danfoss A/S © Rev. 2014-01-21 All rights reserved. MG20O702
22