Danfoss VLT DriveMotor FCP 106 Operating instructions

MAKING MODERN LIVING POSSIBLE
Programming Guide
VLT®DriveMotor FCP 106/FCM 106
vlt-drives.danfoss.com

Contents
1 Introduction 5
1.1 Purpose of the Manual 5
1.2 Additional Resources 5
1.3 Document and Software Version 5
1.4 Symbols, Abbreviations, and Denitions 5
1.5 Electrical Overview 7
2 Programming 8
2.1 Programming with MCT 10 Set-up Software 8
2.2 Graphical Local Control Panel (GLCP) 8
2.3 GLCP Menus 9
2.3.1 Status Menu 9
2.3.2 Quick Menu 9
2.3.3 Main Menu 9
2.3.4 Conguration for Open-loop Applications 9
2.3.5 Set-up Wizard for Closed-loop Applications 11
2.3.6 Quick Menu Motor Set-up 12
2.4 Programming Parameters 13
2.5 Back-up and Copying Parameter Settings 13
2.6 Restoring Default Settings 13
3 RS485 Installation and Set-up 15
3.1 RS485 15
3.1.1 Overview 15
3.1.2 EMC Precautions 16
3.1.3 Network Connection 16
3.1.4 Parameter Settings for Modbus Communication 17
3.2 FC Protocol 17
3.3 Network Conguration 18
3.4 FC Protocol Message Framing Structure 18
3.4.2 Telegram Structure 19
3.4.4 Frequency Converter Address (ADR) 19
3.4.5 Data Control Byte (BCC) 19
3.4.6 The Data Field 20
3.4.7 The PKE Field 21
3.4.8 Parameter Number (PNU) 21
3.4.9 Index (IND) 21
3.4.10 Parameter Value (PWE) 21
3.4.11 Data Types Supported by the Frequency Converter 22
3.4.12 Conversion 22
Contents Programming Guide
MG03N202 Danfoss A/S © 11/2015 All rights reserved. 1

3.5 Examples 22
3.6 Modbus RTU Overview 23
3.6.1 Prerequisite Knowledge 23
3.6.2 What the User Should Already Know 23
3.6.3 Overview 23
3.6.4 Frequency Converter with Modbus RTU 24
3.7 Network Conguration 24
3.8 Modbus RTU Message Framing Structure 24
3.8.1 Introduction 24
3.8.2 Modbus RTU Message Structure 24
3.8.3 Start/Stop Field 25
3.8.4 Address Field 25
3.8.5 Function Field 25
3.8.6 Data Field 25
3.8.7 CRC Check Field 25
3.8.8 Coil Register Addressing 25
3.8.9 Access via PCD Write/Read 25
3.8.10 Mapping the Holding Registers to Drive Parameters 26
3.8.11 How to Control the Frequency Converter 27
3.8.12 Function Codes Supported by Modbus RTU 27
3.8.13 Modbus Exception Codes 27
3.9 How to Access Parameters 28
3.9.1 Parameter Handling 28
3.9.2 Storage of Data 28
3.10 Examples 28
3.10.1 Read Holding Registers (03 hex) 28
3.10.2 Preset Single Register (06 hex) 29
3.10.3 Preset Multiple Registers (10 hex) 29
3.10.4 Read/Write Multiple registers (17 hex) 30
3.11 FC Control Prole 30
3.11.1 Control Word According to FC Prole (8–10 Protocol = FC prole) 30
3.11.2 Status Word According to FC Prole (STW) (parameter 8-30 Protocol = FC pro-
le) 32
4 Parameters 34
4.1 Main Menu - Operation and Display - Group 0 34
4.2 Main Menu - Load and Motor - Group 1 40
4.3 Main Menu - Brakes - Group 2 50
4.4 Main Menu - Reference/Ramps - Group 3 52
4.5 Main Menu - Limits/Warnings - Group 4 55
4.6 Main Menu - Digital In/Out - Group 5 58
Contents VLT®DriveMotor FCP 106/FCM 106
2 Danfoss A/S © 11/2015 All rights reserved. MG03N202

4.7 Main Menu - Analog In/Out - Group 6 66
4.8 Main Menu - Communications and Options - Group 8 71
4.9 Main Menu - PROFIdrive - Group 9 77
4.10 Main Menu - Smart Logic - Group 13 82
4.11 Main Menu - Special Functions - Group 14 89
4.12 Main Menu - Drive Information - Group 15 93
4.13 Main Menu - Data Readouts - Group 16 96
4.14 Main Menu - Data Readouts 2 - Group 18 101
4.15 Main Menu - FC Closed Loop - Group 20 102
4.16 Main Menu - Application Functions - Group 22 104
4.17 Main Menu - Application Functions 2 - Group 24 113
4.18 Main Menu - Special Features - Group 30 116
5 Diagnostics and Troubleshooting 117
5.1 Alarms and Warnings Overview 117
5.2 Alarm Words 120
5.3 Warning Words 121
5.4 Extended Status Words 122
5.5 Troubleshooting 123
6 Parameter Lists 127
6.1 Parameter Options 127
6.1.1 Default Settings 127
6.1.2 0-** Operation/Display 128
6.1.3 1-** Load and Motor 128
6.1.4 2-** Brakes 130
6.1.5 3-** Reference/Ramps 130
6.1.6 4-** Limits/Warnings 131
6.1.7 5-** Digital In/Out 131
6.1.8 6-** Analog In/Out 132
6.1.9 8-** Comm. and Options 133
6.1.10 9-** PROFIdrive 134
6.1.11 13-** Smart Logic 135
6.1.12 14-** Special Functions 135
6.1.13 15-** Drive Information 136
6.1.14 16-** Data Readouts 137
6.1.15 18-** Info & Readouts 138
6.1.16 20-** Drive Closed Loop 138
6.1.17 22-** Appl. Functions 139
6.1.18 24-** Appl. Functions 2 140
6.1.19 30-** Special Features 140
Contents Programming Guide
MG03N202 Danfoss A/S © 11/2015 All rights reserved. 3

Index 141
Contents VLT®DriveMotor FCP 106/FCM 106
4 Danfoss A/S © 11/2015 All rights reserved. MG03N202

1 Introduction
1.1 Purpose of the Manual
The programming guide provides information required for
commissioning and programming the frequency converter,
including complete parameter descriptions.
1.2 Additional Resources
Available literature:
•VLT
®
DriveMotor FCP 106/FCM 106 Operating
Instructions, for information required to install and
commission the frequency converter.
•VLT
®
DriveMotor FCP 106/FCM 106 Design Guide
provides information required for integration of
the frequency converter into a diversity of
applications.
•VLT
®
DriveMotor FCP 106/FCM 106 Programming
Guide, for how to program the unit, including
complete parameter descriptions.
•VLT
®
LCP Instruction, for operation of the local
control panel (LCP).
•VLT
®
LOP Instruction, for operation of the local
operation pad (LOP).
•Modbus RTU Operating Instructions and VLT
®
DriveMotor FCP 106/FCM 106 BACnet Operating
Instructions for information required for
controlling, monitoring, and programming of the
frequency converter.
•The VLT
®
PROFIBUS DP MCA 101 Installation Guide
provides information about installing the
PROFIBUS and troubleshooting.
•The VLT
®
PROFIBUS DP MCA 101 Programming
Guide provides information about conguring the
system, controlling the frequency converter,
accessing the frequency converter, programming,
and troubleshooting. It also contains some typical
application examples.
•VLT
®
Motion Control Tool MCT 10 enables congu-
ration of the frequency converter from a
Windows™-based PC environment.
•Danfoss VLT
®
Energy Box software, for energy
calculation in HVAC applications.
Technical literature and approvals are available online at
vlt-drives.danfoss.com/Support/Service/.
Danfoss VLT®Energy Box software is available at
www.danfoss.com/BusinessAreas/DrivesSolutions, PC software
download area.
1.3 Document and Software Version
This manual is regularly reviewed and updated. All
suggestions for improvement are welcome. Table 1.1 shows
the document version and the corresponding software
version.
In the frequency converter, read the software version in
parameter 15-43 Software Version.
Edition Remarks Software version
MG03N2xx Software update.
PROFIBUS available. 5.00
Table 1.1 Document and Software Version
1.4 Symbols, Abbreviations, and Denitions
The following symbols are used in this manual.
WARNING
Indicates a potentially hazardous situation which could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which could
result in minor or moderate injury. It may also be used
to alert against unsafe practices.
NOTICE
Indicates important information, including situations that
may result in damage to equipment or property.
60°AVM 60°asynchronous vector modulation
A Ampere/AMP
AC Alternating current
AD Air discharge
AEO Automatic energy optimization
AI Analog input
AMA Automatic motor adaptation
AWG American wire gauge
°CDegrees celsius
CD Constant discharge
CDM Complete drive module: The frequency converter,
feeding section, and auxiliaries
CM Common mode
CT Constant torque
DC Direct current
DI Digital input
DM Dierential mode
D-TYPE Drive dependent
EMC Electromagnetic compatibility
Introduction Programming Guide
MG03N202 Danfoss A/S © 11/2015 All rights reserved. 5
11

EMF Electromotive force
ETR Electronic thermal relay
fJOG Motor frequency when jog function is activated.
fMMotor frequency
fMAX Maximum output frequency, the frequency
converter applies on its output.
fMIN Minimum motor frequency from the frequency
converter
fM,N Nominal motor frequency
FC Frequency converter
g Gram
Hiperface®Hiperface®is a registered trademark by
Stegmann.
HO High overload
hp Horse power
HTL HTL encoder (10–30 V) pulses - High-voltage
transistor logic
Hz Hertz
IINV Rated inverter output current
ILIM Current limit
IM,N Nominal motor current
IVLT,MAX Maximum output current
IVLT,N Rated output current supplied by the frequency
converter.
kHz Kilohertz
LCP Local control panel
lsb Least signicant bit
m Meter
mA Milliampere
MCM Mille circular mil
MCT Motion control tool
mH Inductance in milli Henry
mm Millimeter
ms Millisecond
msb Most signicant bit
ηVLT Eciency of the frequency converter dened as
ratio between power output and power input.
nF Capacitance in nano Farad
NLCP Numerical local control panel
Nm Newton meter
NO Normal overload
nsSynchronous motor speed
Online/
Oine
Parameters
Changes to online parameters are activated
immediately after the data value is changed.
Pbr,cont. Rated power of the brake resistor (average power
during continuous braking).
PCB Printed circuit board
PCD Process data
PDS Power drive system: a CDM and a motor
PELV Protective extra low voltage
PmFrequency converter nominal output power as
high overload (HO).
PM,N Nominal motor power
PM motor Permanent magnet motor
Process PID PID (Proportional Integrated Dierential) regulator
that maintains the speed, pressure, temperature,
and so on.
Rbr,nom Nominal resistor value that ensures a brake power
on the motor shaft of 150/160% for 1 minute
RCD Residual current device
Regen Regenerative terminals
Rmin Minimum permissible brake resistor value by
frequency converter
RMS Root mean square
RPM Revolutions per minute
Rrec Recommended brake resistor resistance of
Danfoss brake resistors
s Second
SFAVM Stator ux-oriented asynchronous vector
modulation
STW Status word
SMPS Switch mode power supply
THD Total harmonic distortion
TLIM Torque limit
TTL TTL encoder (5 V) pulses - transistor transistor
logic
UM,N Nominal motor voltage
V Volts
VT Variable torque
VVC+Voltage vector control plus
Table 1.2 Abbreviations
Conventions
Numbered lists indicate procedures.
Bullet lists indicate other information and description of
illustrations.
Italicized text indicates:
•Cross-reference.
•Link.
•Footnote.
•Parameter name, parameter group name,
parameter option.
All dimensions are in mm (inch).
* indicates a default setting of a parameter.
Introduction VLT®DriveMotor FCP 106/FCM 106
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11

1.5 Electrical Overview
195NA507.11
L1
L2
L3
PE
3-phase
power
input
+10 V DC
0–10 V DC -
0/4–20 mA
0/4–20 mA
0–10 V DC -
50 (+10 V OUT)
53 (A IN)
54 (A IN)
55 (COM A IN/OUT)
42 0/4–20 mA A OUT/DIG OUT
45 0/4–20 mA A OUT/DIG OUT
12 (+24 V OUT)
18 (DIGI IN)
19 (DIGI IN)
20 (COM D IN)
27 (DIGI IN)
29 (DIGI IN)
PROFIBUS
MCM
24 V (NPN)
0 V (PNP)
24 V (NPN)
0 V (PNP)
24 V (NPN)
0 V (PNP)
24 V (NPN)
0 V (PNP)
Bus ter.
RS485
Interface (N RS485) 69
(P RS485) 68
(Com RS485) 61
RS485
(PNP)-Source
(NPN)-Sink
Bus ter.
1 2
ON
ON=Terminated
OFF=Unterminated
03
02
01
relay 1
240 V AC 3A
06
05
04
relay 2
240 V AC 3A
UDC+
UDC-
PE Motor
U
V
W
T1
T2
Thermistor
located in
motor
Group 5-*
Located in
motor block
Illustration 1.1 Electrical Overview
Introduction Programming Guide
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11

2 Programming
2.1 Programming with MCT 10 Set-up
Software
The frequency converter can be programmed from the LCP,
or from a PC via the RS485 COM port by installing the MCT
10 Set-up Software. Refer to chapter 1.2 Additional
Resources for more details about the software.
2.2 Graphical Local Control Panel (GLCP)
The GLCP is divided into 4 functional sections.
A. Alphanumeric display.
B. Menu selection.
C. Navigation keys and indicator lights (LEDs).
D. Operation keys and indicator lights (LEDs).
130BD512.10
Auto
on Reset
Hand
on O
Status Quick
Menu
Main
Menu
Alarm
Log
Back
Cancel
Info
OK
Status 1(1)
0.00 kW
O Remote Stop
0.0Hz
On
Alarm
Warn.
A
0.00 A
0.0 %
B
C
D
2605 kWh
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 19 20 21
Illustration 2.1 Graphical Local Control Panel (GLCP)
A. Display area
The display area is activated when the frequency converter
receives power from mains voltage, a DC bus terminal, or a
24 V DC external supply.
The information shown on the GLCP can be customized for
user application. Select options in the Quick Menu Q3-13
Display settings.
Call-
out
Display Parameter
number
Default setting
1 1.1 0-20 Reference %
2 1.2 0-21 Motor current
3 1.3 0-22 Power [kW]
4 2 0-23 Frequency
5 3 0-24 kWh counter
Table 2.1 Legend to Illustration 2.1
B. Display menu key
Menu keys are used for menu access for parameter set-up,
toggling through status display modes during normal
operation, and viewing fault log data.
Callout Key Function
6 Status Shows operational information.
7 Quick Menu Allows access to programming
parameters for initial set-up
instructions and many detailed
application instructions.
8 Main Menu Allows access to all programming
parameters.
9 Alarm Log Shows a list of current warnings,
the last 10 alarms, and the
maintenance log.
Table 2.2 Legend to Illustration 2.1
C. Navigation keys and indicator lights (LEDs)
Navigation keys are used for programming functions and
moving the display cursor. The navigation keys also
provide speed control in local operation. There are also 3
frequency converter status indicator lights in this area.
Callout Key Function
10 Back Reverts to the previous step or list in
the menu structure.
11 Cancel Cancels the last change or command
as long as the display mode has not
changed.
12 Info Press for a denition of the function
shown.
13 Navigation keys Press to move between items in the
menu.
14 OK Press to access parameter groups or
to enable a selection.
Table 2.3 Legend to Illustration 2.1
Programming VLT®DriveMotor FCP 106/FCM 106
8 Danfoss A/S © 11/2015 All rights reserved. MG03N202
22

Call-
out
Indicator Light Function
15 ON Green The ON light activates when the
frequency converter receives
power from mains voltage, a DC
bus terminal, or a 24 V external
supply.
16 WARN Yellow When warning conditions are
met, the yellow WARN light
turns on, and text appears in
the display area identifying the
problem.
17 ALARM Red A fault condition causes the red
alarm light to ash, and an
alarm text is shown.
Table 2.4 Legend to Illustration 2.1
D. Operation keys and indicator lights (LEDs)
Operation keys are at the bottom of the GLCP.
Callout Key Function
18 Hand On Starts the frequency converter in local
control.
•An external stop signal by control
input or serial communication
overrides the local hand on.
19 O Stops the motor but does not remove
power to the frequency converter.
20 Auto On Puts the system in remote operational
mode.
•Responds to an external start
command by control terminals or
serial communication.
21 Reset Resets the frequency converter manually
after a fault has been cleared.
Table 2.5 Legend to Illustration 2.1
NOTICE
To adjust the display contrast, press [Status] and [▲]/[▼].
2.3 GLCP Menus
2.3.1 Status Menu
In the Status menu, the selection options are:
•Motor frequency [Hz], parameter 16-13 Frequency.
•Motor current [A], parameter 16-14 Motor current.
•Motor speed reference in percentage [%],
parameter 16-02 Reference [%].
•Feedback, parameter 16-52 Feedback[Unit].
•Motor power parameter 16-10 Power [kW] for kW,
parameter 16-11 Power [hp] for hp. If
parameter 0-03 Regional Settings is set to [1] North
America, motor power is shown in hp instead of
kW.
•Custom readout parameter 16-09 Custom Readout.
2.3.2 Quick Menu
Use the Quick Menu to program the most common
functions. The Quick Menu consists of:
•Wizard for open-loop applications. See
chapter 2.3.4 Conguration for Open-loop
Applications for details.
•Wizard for closed-loop applications. See
chapter 2.3.5 Set-up Wizard for Closed-loop
Applications for details.
•Motor set-up. See chapter 2.3.6 Quick Menu Motor
Set-up for details.
•Changes made.
2.3.3 Main Menu
The Main Menu is used for access to and programming of
all parameters. The Main Menu parameters can be accessed
readily unless a password has been created via
parameter 0-60 Main Menu Password.
For most applications, it is not necessary to access the
Main Menu parameters. Instead the Quick Menu provides
the simplest and quickest access to the parameters which
are typically required.
2.3.4 Conguration for Open-loop
Applications
This section guides the installer through the set-up of the
frequency converter in a clear and structured manner to
set up an open-loop application. An open-loop application
does not utilize a feedback signal from the process.
FC
+24 V (OUT)
DIG IN
DIG IN
DIG IN
DIG IN
COM DIG IN
A OUT / D OUT
A OUT / D OUT
18
19
27
29
42
55
50
53
54
20
12
01
02
03
04
05
06
R2 R1
+
-0–10 V
Start
+10 V (OUT)
A IN
A IN
COM IN/OUT
130BB674.11
45
Reference
Illustration 2.2 Principle Wiring for Open-loop Applications
Programming Programming Guide
MG03N202 Danfoss A/S © 11/2015 All rights reserved. 9
22

195NA416.11
International
4-12 Motor Speed low Limit
Hz
4-14 Motor Speed high Limit
Hz
3-41 Ramp 1 ramp-up time
s
3-42 Ramp 1 ramp-down Time
s
1-73 Active Flying start?
Disable
1-20 Motor Power
1-22 Motor Voltage
1-23 Motor frequency
1-24 Motor current
1-25 Motor nominal speed
0-03 Regional Settings
380-440V/50Hz
Grid Type
Asynchronous motor
Asynchronous
1-10 Motor Type
1-24 Motor current
1-25 Motor nominal speed
1-26 Motor Cont. Rated Torque
1-30 Stator resistance
1-39 Motor poles
1-40 Back EMF at 1000 rpm
1-37 d-axis inductance
6 - 10 T53 low Voltage
V
6 - 11 T53 high Voltage
V
6 - 12 T53 Low Current
A
6 - 13 T53 High Current
A
Current Voltage
AMA Failed
0.0 Hz
0.0 kW
Wizard completed
Press OK to accept
1-29 Automatic Motor Adaption
O
Auto Motor Adapt OK
Press OK
5 - 40 Function of Relay 2
No function
5 - 40 Function of Relay 1
[0] No function
3-03 Max Reference
Hz
3-02 Min Reference
Hz
AMA running
-----
AMA failed
Perform AMA
(Do not perform AMA)
AMA OK
6 - 19 T53 Mode
Current
3.8 A
3000
RPM
5.4
Nm
0.65
Ohms
8
57
V
5
mH
1.50
kW
0050
V
0050
Hz
04.66
A
1420
RPM
[0]
Motor type = Asynchronous
Motor type = PM motor
0000
0050
0003
0003
04.66
13.30
0050
0220
0000
0050
[12]
[0]
[0]
[0]
[0]
[1]
[0]
0-06
PM motor
1-38 q-axis Inductance (Lq)
5
mH
1-44 Current at Min Inductance for d-axis
100
%
Current at Min Inductance for q-axis
100
%
1-70 PM Start Mode
Rotor Detection
[0]
1-46 Position Detection Gain
%
O
100
30-22 Locked Rotor Detection
[0]
s
30-23 Locked Rotor Detection Time[s]
0.10
4-19 Max Output Frequency
65
Hz
Motor Type = IPM IPM Type = Sat.
IPM Type = non-Sat.
Illustration 2.3 Conguration for Open-loop Applications
Programming VLT®DriveMotor FCP 106/FCM 106
10 Danfoss A/S © 11/2015 All rights reserved. MG03N202
22

2.3.5 Set-up Wizard for Closed-loop Applications
6-29 Terminal 54 Mode
[1] Voltage
6-25 T54 high Feedback
0050 Hz
20-94 PI integral time
0020.00
s
Current Voltage
This dialog is set to
[1] Analog input 54
20-00 Feedback 1 source
[1] Analog input 54
3-10 Preset reference [0]
0.00
3-03 Max Reference
50.00
3-02 Min Reference
0.00
Asynchronous Motor
1-73 Flying Start
[0] No
1-22 Motor Voltage
400 V
1-24 Motor Current
04.66 A
1-25 Motor nominal speed
1420 RPM
3-41 Ramp 1 ramp-up time
0003 s
3-42 Ramp1 ramp-down time
0003 s
0-06 Grid Type
4-12 Motor speed low limit
0016 Hz
4-13 Motor speed high limit
0050 Hz
195NA417.11
1-20 Motor Power
1.10 kW
1-23 Motor Frequency
50 Hz
6-22 T54 Low Current
A
6-24 T54 low Feedback
0016
Hz
6-23 T54 high Current
13.30
A
6-25 T54 high Feedback
0050
0.01
s
20-81 PI Normal/Inverse Control
[0] Normal
20-83 PI Normal/Inverse Control
0050
Hz
20-93 PI Proportional Gain
00.50
1-29 Automatic Motor Adaption
[0] O
6-20 T54 low Voltage
0050 V
6-24 T54 low Feedback
0016
Hz
6-21 T54 high Voltage
0220
V
6-26 T54 Filter time const.
1-00 Conguration Mode
[3] Closed Loop
0-03 Regional Settings
[0] Power kW/50 Hz
3-16 Reference Source 2
[0] No Operation
1-10 Motor Type
[0] Asynchronous
[12]]
1-30 Stator Resistance
0.65 Ohms
1-25 Motor Nominal Speed
3000 RPM
1-24 Motor Current
3.8
A
1-26 Motor Cont. Rated Torque
5.4 Nm
1-38 q-axis inductance(Lq)
5 mH
4-19 Max Ouput Frequency
0065 Hz
1-40 Back EMF at 1000 RPM
57 V
PM Motor
1-39 Motor Poles
8
%
04.66
Hz
MotorType = Asynchronous
MotorType = PM Motor
Motor Type = IPM IPM Type = Sat.
IPM Type = non-Sat.
1-44 d-axis Inductance Sat. (LdSat)
(1-70) PM Start Mode
Rotor Detection
[0]
1-46 Position Detection Gain
%
O
100
30-22 Locked Rotor Detection
[0]
s
30-23 Locked Rotor Detection Time[s]
0.10
5
mH
(1-45) q-axis Inductance Sat. (LqSat)
5
mH
(1-48) Current at Min Inductance for d-axis
100
%
1-49 Current at Min Inductance for q-axis
100
%
380-440V/50Hz
This dialog is set to
[0] No Operation
Illustration 2.4 Closed-loop Set-up Wizard
Programming Programming Guide
MG03N202 Danfoss A/S © 11/2015 All rights reserved. 11
22

2.3.6 Quick Menu Motor Set-up
The Quick Menu Motor Set-up guides the installer through setting of the required motor parameters.
NOTICE
MOTOR OVERLOAD PROTECTION
Thermal protection of the motor is recommended. Especially when running at low speed, the cooling from the
integrated motor fan is often not sucient.
•Use PTC. See chapter Motor Connection in VLT
®
DriveMotor FCP 106/FCM 106 Operating Instructions, or
•Enable motor thermal protection by setting parameter 1-90 Motor Thermal Protection to [4] ETR trip 1.
Asynchronous Motor
1-73 Flying Start
[0] No
1-22 Motor Voltage
400 V
1-24 Motor Current
04.66 A
1-25 Motor nominal speed
1420 RPM
3-41 Ramp 1 ramp-up time
0003 s
3-42 Ramp1 ramp-down time
0003 s
0-06 Grid Type
4-12 Motor speed low limit
0016 Hz
4-13 Motor speed high limit
0050 Hz
195NA462.11
1-20 Motor Power
1.10 kW
1-23 Motor Frequency
50 Hz
1-00
[3] Closed Loop
0-03 Regional Settings
[0] International
1-10 Motor Type
[0] Asynchronous
[12]]
1-30 Stator Resistance
0.65 Ohms
1-25 Motor Nominal Speed
3000 RPM
1-24 Motor Current
3.8
A
1-26 Motor Cont. Rated Torque
5.4 Nm
1-38 q-axis inductance(Lq)
5 mH
4-19 Max Ouput Frequency
0065 Hz
1-40 Back EMF at 1000 RPM
57 V
PM Motor
1-39 Motor Poles
8
MotorType = Asynchronous
MotorType = PM Motor
Motor Type = IPM IPM Type = Sat.
IPM Type = non-Sat.
1-44 d-axis Inductance Sat. (LdSat)
(1-70) PM Start Mode
Rotor Detection
[0]
1-46 Position Detection Gain
%
100
30-22 Locked Rotor Detection
[0]
s
30-23 Locked Rotor Detection Time[s]
0.10
5
mH
(1-45) q-axis Inductance Sat. (LqSat)
5
mH
(1-48) Current at Min Inductance for d-axis
100
%
1-49 Current at Min Inductance for q-axis
100
%
380-440V/50Hz
Illustration 2.5 Quick Menu Motor Set-up
Programming VLT®DriveMotor FCP 106/FCM 106
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2.4 Programming Parameters
Procedure:
1. Press [Menu] until the arrow in the display
indicates the wanted menu: Quick Menu or Main
Menu.
2. To browse through the parameter groups, press
[▲] [▼].
3. To select a parameter group, press [OK].
4. To browse through the parameters in the specic
group, press [▲] [▼].
5. To select the parameter, press [OK].
6. To change the parameter value, press [▲] [▼] [▶].
7. To save the new setting, press [OK]. To abort,
press [Back].
8. To return to the previous menu, press [Back].
2.5 Back-up and Copying Parameter
Settings
NOTICE
Stop the motor before backing-up or copying parameter
settings.
Data storage in LCP
Once the set-up of a frequency converter is complete,
store the data in the LCP. Alternatively, use a PC with the
MCT 10 Set-up Software to perform the same back-up.
1. Go to parameter 0-50 LCP Copy.
2. Press [OK].
3. Select [1] All to LCP.
4. Press [OK].
Data transfer from LCP to frequency converter
Connect the LCP to another frequency converter and copy
the parameter settings to this frequency converter as well.
1. Go to parameter 0-50 LCP Copy.
2. Press [OK].
3. Select [2] All from LCP.
4. Press [OK].
2.6 Restoring Default Settings
Select initialization mode according to the requirement for
retaining parameter settings.
Recommended initialization (via
parameter 14-22 Operation Mode).
Use this method to initialize the frequency converter
without resetting communication settings.
1. Select parameter 14-22 Operation Mode.
2. Press [OK].
3. Select [2] initialization and Press [OK].
4. Cut o the mains supply and wait until the
display turns o.
5. Reconnect the mains supply.
The frequency converter is now reset, except for the
following parameters:
•Parameter 0-03 Regional Settings.
•Parameter 8-30 Protocol.
•Parameter 8-31 Address.
•Parameter 8-32 Baud Rate.
•Parameter 8-33 Parity / Stop Bits.
•Parameter 8-35 Minimum Response Delay.
•Parameter 8-36 Maximum Response Delay.
•Parameter 8-70 BACnet Device Instance.
•Parameter 8-72 MS/TP Max Masters.
•Parameter 8-73 MS/TP Max Info Frames.
•Parameter 8-74 "I am" Service.
•Parameter 8-75 Intialisation Password.
•Parameter 15-00 Operating hours.
•Parameter 15-03 Power Up's.
•Parameter 15-04 Over Temp's.
•Parameter 15-05 Over Volt's.
•Parameter 15-30 Alarm Log: Error Code.
•Parameter group 15-4* Drive identication
parameters.
•Parameter 1-06 Clockwise Direction.
Programming Programming Guide
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22

Two-nger initialization
Use this method to initialize the frequency converter,
including reset of communication settings.
1. Power o the frequency converter.
2. Press [OK] and [Menu] simultaneously.
3. Power up the frequency converter while still
pressing the above-mentioned keys for 10 s.
The frequency converter is now reset, except for the
following parameters:
•Parameter 0-03 Regional Settings.
•Parameter 15-00 Operating hours.
•Parameter 15-03 Power Up's.
•Parameter 15-04 Over Temp's.
•Parameter 15-05 Over Volt's.
•Parameter group 15-4* Drive identication
parameters
Alarm 80, Drive initialised appears as conrmation that
parameters are initialized. Press [Reset].
Programming VLT®DriveMotor FCP 106/FCM 106
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3 RS485 Installation and Set-up
3.1 RS485
3.1.1 Overview
RS485 is a 2-wire bus interface compatible with multi-drop network topology. Nodes can be connected as a bus or via drop
cables from a common trunk line. A total of 32 nodes can be connected to 1 network segment.
Repeaters divide network segments, see Illustration 3.1.
Illustration 3.1 RS485 Bus Interface
NOTICE
Each repeater functions as a node within the segment in
which it is installed. Each node connected within a given
network must have a unique node address across all
segments.
Terminate each segment at both ends, using either the
termination switch (S800) of the frequency converters or a
biased termination resistor network. Always use screened
twisted pair (STP) cable for bus cabling, and follow good
common installation practice.
Low-impedance ground connection of the screen at every
node is important, including at high frequencies. Thus,
connect a large surface of the screen to ground, for
example with a cable clamp or a conductive cable gland. It
may be necessary to apply potential-equalizing cables to
maintain the same ground potential throughout the
network - particularly in installations with long cables.
To prevent impedance mismatch, always use the same
type of cable throughout the entire network. When
connecting a motor to the frequency converter, always use
screened motor cable.
Cable Screened twisted pair (STP)
Impedance [Ω]120
Cable length
[m]
Maximum 1200 (including drop lines)
Maximum 500 station-to-station
Table 3.1 Cable Specications
RS485 Installation and Set-... Programming Guide
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33

3.1.2 EMC Precautions
NOTICE
Observe relevant national and local regulations
regarding protective earth connection. Failure to ground
the cables properly can result in communication
degradation and equipment damage. To avoid coupling
of high-frequency noise between the cables, the RS485
communication cable must be kept away from motor
and brake resistor cables. Normally, a distance of 200
mm (8 inches) is sucient. Maintain the greatest
possible distance between the cables, especially where
cables run in parallel over long distances. When crossing
is unavoidable, the RS485 cable must cross motor and
brake resistor cables at an angle of 90°.
195NA493.11
1
2
90°
1 Fieldbus cable
2 Minimum 200 mm (8 in) distance
Illustration 3.2 Minimum Distance between Communication
and Power Cables
3.1.3 Network Connection
Connect the frequency converter to the R4S85 network
as follows (see also Illustration 3.3):
1. Connect signal wires to terminal 68 (P+) and
terminal 69 (N-) on the main control board of the
frequency converter.
2. Connect the cable screen to the cable clamps.
3. Terminal 61 is normally not used. However, when
there is a large potential dierence between
frequency converters, connect the screen of the
RS485 cable to terminal 61. Terminal 61 has an
RC lter to eliminate current noise on the cable.
NOTICE
INSULATION REQUIREMENTS, MH1
For control card and relay card wires, the minimum
required insulation is 300 V and 75 °C (167 °F).
NOTICE
Screened, twisted-pair cables are recommended to
reduce noise between conductors.
61 68 69
N P COMM. GND
130BB795.10
COMM. GND Communication ground
P (P+) Positive
N (N-) Negative
Illustration 3.3 Network Connection
4. Set the control card DIP switch to ON to
terminate the RS485 bus, and activate RS485. For
position of DIP switch, see Illustration 3.4. The
factory setting for the DIP switch is OFF.
RS485 Installation and Set-... VLT®DriveMotor FCP 106/FCM 106
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1
2
3
195NA488.11
1 DIP switch
2 DIP switch set to factory setting, OFF position
3 DIP switch ON position
Illustration 3.4 DIP Switch set to Factory Setting
3.1.4 Parameter Settings for Modbus
Communication
Parameter Function
Parameter 8-30 Prot
ocol
Select the application protocol to run for
the RS485 interface.
Parameter 8-31 Add
ress
Set the node address.
NOTICE
The address range depends on the
protocol selected in
parameter 8-30 Protocol.
Parameter 8-32 Bau
d Rate
Set the baud rate.
NOTICE
The default baud rate depends on the
protocol selected in
parameter 8-30 Protocol.
Parameter 8-33 Pari
ty / Stop Bits
Set the parity and number of stop bits.
NOTICE
The default selection depends on the
protocol selected in
parameter 8-30 Protocol.
Parameter 8-35 Min
imum Response
Delay
Specify a minimum delay time between
receiving a request and transmitting a
response. This function is for overcoming
modem turnaround delays.
Parameter Function
Parameter 8-36 Ma
ximum Response
Delay
Specify a maximum delay time between
transmitting a request and receiving a
response.
Parameter 8-37 Ma
ximum Inter-char
delay
If transmission is interrupted, specify a
maximum delay time between 2 received
bytes to ensure timeout.
NOTICE
The default selection depends on the
protocol selected in
parameter 8-30 Protocol.
Table 3.2 Modbus Communication Parameter Settings
3.2 FC Protocol
3.2.1 FC Protocol Overview
The FC protocol, also referred to as FC bus or standard bus,
is the Danfoss standard eldbus. It denes an access
technique according to the master/slave principle for
communications via a eldbus.
1 master and a maximum of 126 slaves can be connected
to the bus. The master selects the individual slaves via an
address character in the telegram. A slave itself can never
transmit without rst being requested to do so, and direct
message transfer between the individual slaves is not
possible. Communications occur in the half-duplex mode.
The master function cannot be transferred to another node
(single-master system).
The physical layer is RS485, thus utilizing the RS485 port
built into the frequency converter. The FC protocol
supports dierent telegram formats:
•A short format of 8 bytes for process data.
•A long format of 16 bytes that also includes a
parameter channel.
•A format used for texts.
3.2.2 FC with Modbus RTU
The FC protocol provides access to the control word and
bus reference of the frequency converter.
The control word allows the Modbus master to control
several important functions of the frequency converter.
•Start.
•Stop of the frequency converter in various ways:
-Coast stop.
-Quick stop.
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-DC Brake stop.
-Normal (ramp) stop.
•Reset after a fault trip.
•Run at various preset speeds.
•Run in reverse.
•Change of the active set-up.
•Control of the 2 relays built into the frequency
converter.
The bus reference is commonly used for speed control. It is
also possible to access the parameters, read their values,
and where possible, write values to them. Accessing the
parameters oers a range of control options, including
controlling the setpoint of the frequency converter when
its internal PI controller is used.
3.3 Network Conguration
To enable the FC protocol for the frequency converter, set
the following parameters.
Parameter Setting
Parameter 8-30 Protocol FC
Parameter 8-31 Address 1–126
Parameter 8-32 Baud
Rate
2400–115200
Parameter 8-33 Parity /
Stop Bits
Even parity, 1 stop bit (default)
Table 3.3 Parameters to Enable the Protocol
3.4 FC Protocol Message Framing Structure
3.4.1 Content of a Character (byte)
Each character transferred begins with a start bit. Then 8
data bits are transferred, corresponding to a byte. Each
character is secured via a parity bit. This bit is set at 1
when it reaches parity. Parity is when there is an equal
number of 1s in the 8 data bits and the parity bit in total.
A stop bit completes a character, thus consisting of 11 bits
in all.
0 1 32 4 5 6 7
195NA036.10
Start
bit
Even Stop
Parity bit
Illustration 3.5 Content of a Character
RS485 Installation and Set-... VLT®DriveMotor FCP 106/FCM 106
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