Danfoss AFQM 2 PN16 User manual

© Danfoss | 2019.04 VI.LI.K1.02 | 1
ENGLISH Flow Controller with integrated control valve AFQM 2, AFQMP 2 www.danfoss.com Page 8
AFQM 2, AFQMP 2 (PN 16/25/40)
Operating Guide
AFQM 2
PN 16/25/40
DN 65-125 +
AMV(E) 55/56
AFQM 2
PN 16/25/40
DN 65-250 +
AMV(E) 65x
AFQMP 2
PN 16/25
DN 65-125 +
AMV(E) 55/56
AFQMP 2
PN 16/25
DN 65-250 +
AMV(E) 65x
AFQMP 2 /
AMEi 6 iSET
PN 16/25
DN 65-125 +
AMV(E) 55/56
AFQMP 2 /
AMEi 6 iSET
PN 16/25
DN 65-250 +
AMV(E) 65x
AFQMP 2 PN16/25
DN 65-250
AFQM 2 PN16/25/40
DN 65-250

2 | © Danfoss | 2019.04 VI.LI.K1.02
AFQM 2, AFQMP 2
①
③
②
①②
AUTO
=
=
2 / 4 mm
5-95 % RH
no condensing
MAINTENANCE
FREE
①
T < 100 °C T > 100 °C
❶
❷
❸
❹

© Danfoss | 2019.04 | 3VI.LI.K1.02
AFQM 2, AFQMP 2
AAMV(E) 55/56
AMV(E) 55/65x
BAMV(E) 65x
⑨
⑧
⑩
①
②
AMV(E) 55/56
AMV(E) 65x
①
②
❻
❺

4 | © Danfoss | 2019.04 VI.LI.K1.02
AFQM 2, AFQMP 2
②
①
①②
①
①Δp = 0.1-0.7 bar
Type: AFP 2
Code Nr.: 003G5650
∆p: 1-3 bar,
Tmax: 150 °C
Area (cm2): 80
①
②
Turn
till
end
Hold
Fix
Release
for ½ turn
⑤
④
Pull out
③
⑥
SW46
Max 100-120 Nm
~ 30
turns
⑤
④
2x
③
②
SW36
SW36
Note: setting can be done by hand or using allen key.
❽
❼
❾

© Danfoss | 2019.04 | 5VI.LI.K1.02
AFQM 2, AFQMP 2
0
5
10
15
20
25
30
35
40
45
0246
81
0
flow m3/h
No. of revolutions
DN 65
Δpb= 0.2 bar
Δpb= 0.5 bar
0
10
20
30
40
50
60
02468101
21
4
flow m3/h
No. of revolutions
DN 80
Δpb= 0.2 bar
Δpb= 0.5 bar
0
10
20
30
40
50
60
70
80
90
100
0246810121
41
6
flow m3/h
No. of revolutions
DN 100
Δpb= 0.2 bar
Δpb= 0.5 bar
0
50
100
150
200
250
0510 15 20 25
flow m3/h
No. of revolutions
DN 150
Δp
b
= 0.2 bar
Δpb= 0.5 bar
0
50
100
150
200
250
300
350
0510 15 20 25 30
flow m3/h
No. of revolutions
DN 200
Δpb= 0.2 bar
Δpb= 0.5 bar
0
50
100
150
200
250
300
350
400
450
500
0510 15 20 25 30
flow m3/h
No. of revolutions
DN 250
Δpb= 0.2 bar
Δp
b
= 0.5 bar
1 revolution =360°
turns indicator
0
20
40
60
80
100
120
140
160
0510 15 20 25
flow m3/h
No. of revolutions
DN 125
Δpb= 0.2 bar
Δpb= 0.5 bar
AFQM 2
❿

6 | © Danfoss | 2019.04 VI.LI.K1.02
AFQM 2, AFQMP 2
⓫AFQMP 2
⓬
①
②
0
5
10
15
20
25
30
35
40
45
0246
81
0
flow m3/h
No. of revolutions
DN 65
Δpb= 0.1 bar
Δpb= 0.7 bar
0
10
20
30
40
50
60
02468101
21
4
flow m3/h
No. of revolutions
DN 80
Δpb= 0.1 bar
Δpb= 0.7 bar
0
10
20
30
40
50
60
70
80
90
100
0246810121
41
6
flow m3/h
No. of revolutions
DN 100
Δpb= 0.1 bar
Δpb= 0.7 bar
1 revolution =360°
turns indicator
0
20
40
60
80
100
120
140
160
0510 15 20 25
flow m3/h
No. of revolutions
DN 125
Δpb= 0.1 bar
Δp
b
= 0.7 bar
0
50
100
150
200
250
0510 15 20 25
flow m3/h
No. of revolutions
DN 150
Δp
b
= 0.1 bar
Δpb= 0.7 bar
0
50
100
150
200
250
300
350
0510 15 20 25 30
flow m3/h
No. of revolutions
DN 200
Δpb= 0.1 bar
Δpb= 0.7 bar
0
50
100
150
200
250
300
350
400
450
500
0510 15 20 25 30
flow m3/h
No. of revolutions
DN 250
Δpb= 0.1 bar
Δp
b
= 0.7 bar

© Danfoss | 2019.04 | 7VI.LI.K1.02
AFQM 2, AFQMP 2
⓭
AMV(E) 55, 56/AFQM 2
DN 65-125, PN 16/25/40
AMV(E) 65X/AFQM 2
DN 65-250, PN 16/25/40
H2
H1
L
HAi
HAi
AMV(E) 55, 56/AFQMP 2
DN 65-125, PN 16/25
AMV(E) 55, 56/ AMEi 6 iSET/
AFQMP 2
DN 65-125, PN 16/25
AMV(E) 65X/ AMEi 6 iSET/
AFQMP 2
DN 65-250, PN 16/25
L
H3
H1
L
H3
H1
H2
H1
L
AMV(E) 65X/AFQMP 2
DN 65-250, PN 16/25
AFQMP 2 PN16/25
DN 65-250
AFQM 2 PN16/25/40
DN 65-250
DN H1H2H3
mm
65 207 245 356
80 207 245 356
100 232 270 392
125 271 309 395
150 296 334 462
200 353 391 497
250 365 403 555
DN L H1H2H3
Valve weight
(kg)
mm PN 16 PN 25 PN40
65 290 355 505 540 49 51 56
80 310 355 515 540 58 60 67
100 350 390 540 570 91 93 105
125 400 395 575 610 115 117 129
150 480 460 -640 139 142 172
200 600 495 -700 212 215 255
250 730 550 -710 331 334 395
DN L H1H2H3HAi Valve weight
(kg)
mm PN 16 PN 25
65 290 665 505 540 782 53 55
80 310 665 515 540 62 64
100 350 705 540 570 822 95 97
125 400 705 575 610 119 122
150 480 770 -640 887 143 146
200 600 805 -700 922 216 219
250 730 870 -710 987 335 338
DN H1H2H3
mm
65 207 245 665
80 207 245 665
100 232 270 701
125 271 309 703
150 296 334 770
200 353 391 805
250 365 403 863
H3H2
H1
H3H2
H1

8 | © Danfoss | 2019.04 VI.LI.K1.02
AFQM 2, AFQMP 2
ENGLISH
Safety Notes
Prior to assembly and
commissioning to avoid injury of
persons and damages of the
devices, it is absolutely necessary to
carefully read and observe these
instructions.
Necessary assembly, start-up, and
maintenance work must be performed
only by qualified, trained and authorized
personnel.
Prior to assembly and maintenance work
on the controller, the system must be:
- depressurized,
- cooled down,
- emptied and
- cleaned.
Please comply with the instructions of the
system manufacturer or system operator.
Disposal instruction
This product should be dismantled
and its components sorted, if possible,
in various groups before recycling or
disposal.
Always follow the local disposal regulations.
Definition of Application
The controllers AFQM 2 and AFQMP 2
are used in connection with electrical
actuators AMV(E) 55/56 and 65x for flow
limitation and temperature control of
water and water-glycol mixtures for
heating, district heating and cooling
system.
The technical data on the rating plates
determine the use
Mounting ❶
Permissible Installation Positions
All installation positions are allowed
Electrical actuator
Installation positions for electrical
actuators AMV(E) have to be observed
as well. Please see relevant Data Sheet.
Place and Scheme of
Installation ❷
①Return flow
②Supply
Valve Installation ❸
1. Install strainer ①in front of valve.
2. Rinse system before installing valve.
3. Observe flow direction ②on the valve
body.
Flanges ③in the pipeline system must
be in parallel direction, the sealing
surfaces must be clean and
undamaged.
4. Install valve.
5. Tighten screws crosswise in 3 steps up
to the maximum torque.
Insulation ❹
DO NOT insulate the electrical
actuator!
The pressure actuator may be
insulated up to a medium temperature of 100 °C.
Actuator and Valve Mounting ❺
AMV(E) 55/56
1. Remove the connector ①by release the
bolt of actuator using Allen key 4 mm.
2. Tighten union nut ②, torque 3 Nm.
3. Install the connector ①again to
connect the spindle of actuator and
valve.
Read Instructions of AMV(E) 55/56 for
wiring and setting.
AMV(E) 65X
1. Install the actuator to the valve.
2. Tighten the nuts ②to fix the ring.
3. Connect stems ①.
4. Tigten the connector ①again to
connect the spindle of actuator and
valve.
Read Instructions of AMV(E) 65x for wiring
and setting.
Leak and Pressure Tests ❻
Prior to pressure tests it is
absolutelynecessary toopenthe
valve.
Non-compliance may cause damages at
the controller AFQM 2/AFQMP 2.
Open valve by means of the actuator:
AAMV(E) 55/56
Adjust valve position manually using an
Allen key (See instructions of AMV(E) 55/56
for manual operation).
BAMV(E) 65x
Manual adjustment of the valve depend
on type of the AMV(E) 65x actuator (See
instructions for particular type of AMV(E)
65x for manual operation).
When the impulse tube is installed, the
max. operating pressure of *16 bar
(PN 16) and *20 bar (PN25) must
NOTbe exceeded.
*DN depended
Non-compliance may cause leaks at the
actuator.
In case of higher test pressures, remove
impulse tubes ⑧at the valve.
Close connections at the valve with plug
G1/4 ISO 228 ⑨.
Observe nominal pressure ⑩of the valve.
Max. test pressure is 1,5 × PN
Filling the System First
Start-up ❼
First, ensure that valve is open. To open
the valve see section 5 and read
instructions for relevant type of the
actuator.
The pressure ②at the valve output may
exceed the pressure ①at the valve input
only insignificantly. Non-compliance may
cause damages at the Controller.
Differential Pressure Setting ❽
(only for AFQMP 2)
Set-point range see rating plate ①
2. Set flow rate on a motorized valve part to
about 50 %.
3. Adjustment:
• Turning to the right ②increases the set-
point (stressing the spring)
• Turning to the left ③reduces the set-point
(un-stressing the spring)
• Set the differential pressure to the level
needed to reach desired maximum flow
4. The set-point adjuster ④may be sealed.
5. Release the not yet used pointer ⑤, move it
to the set position and fix it with the screw
Flow Limitation Adjustment ❾
The connector between valve and actuator
should be released and the actuator
removed before the adjustment of flow
to prevent any possible damage to the
actuator.
The adjustment of the flow is made by
adjusting the valve stroke.
There are 2 possibilities:
1. Adjustment with adjustment diagram
see ❿and ⓫.
2. Adjustment with heat meter, see ⓬.

© Danfoss | 2019.04 | 9VI.LI.K1.02
AFQM 2, AFQMP 2
Adjustment with adjustment
diagram ❿⓫
The system should not be in operation
for adjustment. Setting curves are of
informative nature. For more exact settings
use flow meter values.
Valve stroke adjustment ❾
1. Close valve by turning the adjusting
screw ①up to its stop.
2. Select diagram below necessary flow.
See AFQM 2/AFQMP 2 adjustment
diagrams ❿⓫.
No
Necessary
flow rate
Revolutions of
adjusting throttle
3. Turn adjusting screw ①by the No
number to the right.
The adjustment of the valve stroke is
completed.
4. The adjusting screw may be sealed
(drilling).
Adjustment with heat meter ⓬
1. Operate actuator manually or by control
signal to retract the stem.
See the manual operation in
instructions of AMV(E) 55/56/65x
actuator.
2. Ensure that the system or a bypass ②is
completely open.
3. Observe indicator of heat meter.
4. Increase of flow ❾ ①.
5. Reduction of flow ❾ ②.
6. As soon as the heat meter shows the
required value, shortly throttle the
system and re-open.
7. Verify flow.
When flow adjustment is finished,the
connector between valve and actuator
should be reconnected and then start
self-adjustment of actuator according to
AMV(E) 55/56, AMV(E) 65x, instructions.
The adjustment of the valve stroke is
completed.
8. The adjusting screw may be sealed
(drilling).
Dimensions ⓭

10 | © Danfoss | 2019.04 VI.LI.K1.02
AFQM 2, AFQMP 2

© Danfoss | 2019.04 | 11VI.LI.K1.02
AFQM 2, AFQMP 2

12 | © Danfoss | DHS-SRMT/SI | 2019.04 73695660 / VI.LI.K1.02
Danfos
s can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
produc
ts already on order provided that such alterations can be made without subsequential changes being necessary in specications already agreed.
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l trademarks in this material are property of the respective companies. Danfoss and all Danfoss logotypes are trademarks of Danfoss A/S. All rights reserved.
Danfoss A/S
Heating Segment • heating
.danfoss.com • [phone] • E-Mail: [e-mail]
AFQM 2, AFQMP 2