Danfoss Aeroquip FT1370 User manual

Operator’s Manual
Aeroquip® by Danfoss FT1370
Crimp Machine

Danfoss FT1370 Crimp Machine Operator’s Manual
2 | © Danfoss FT1370 Crimp Machine Operator’s Manual | 2023.03. AQ445452685725en-000101
Table of Contents
Safety Instructions..................................................................................................................... 3
Specifications...............................................................................................................................4
Accessories................................................................................................................................... 4
Set up and Assembly..................................................................................................................5
Operating Instructions
FT1370 Operating Principle................................................................................................6
Loading and Unloading Die Cages....................................................................................6
Shim Selection.......................................................................................................................6
Crimping Procedure....................................................................................................................7
Maintenance
Maintenance Intervals......................................................................................................... 8
Machine Maintenance Procedures.................................................................................... 8
Die Cage Maintenance Procedures................................................................................... 8
Crimp Machine Components....................................................................................................9
Die Cage Components.............................................................................................................10
Shim Sets....................................................................................................................................10
Die Cage and Shim Selection for MatchMate Plus Hoses.................................................11

Danfoss FT1370 Crimp Machine Operator’s Manual
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WARNING
Failure to follow Aeroquip process and product instructions and
limitations could lead to premature hose assembly failures, resulting
in property damage, serious injury or death.
Aeroquip fitting tolerances are engineered to match Aeroquip
hose tolerances. The use of Aeroquip fittings on hose supplied by
other manufacturers and/or the use of Aeroquip hose with fittings
supplied by other manufacturers, may result in the production of
unreliable and unsafe hose assemblies and is neither recommended
nor authorized by Danfoss.
Read and understand the operator’s manual before attempting to
operate any equipment.
Danfoss hereby disclaims any obligation or liability (including
incidental and consequential damages) arising from breach of
contract, warranty, or tort (Under negligence or strict liability
theories) should Aeroquip hose, fittings or assembly equipment
be used with the hose, fittings or assembly equipment supplied by
another manufacturer, or in the event that product instructions for
each specified hose assembly are not followed.
!
Safety Instructions
Safety Instructions
1. PREVENT UNAUTHORIZED OPERATION. Do not permit
anyone to operate this equipment unless they have read and
thoroughly understand this manual.
2. WEAR SAFETY GLASSES.
3. AVOID PINCH POINTS. Do not rest your hand on the crimp
ring. Keep your hands clear of all moving parts. Do not allow
anyone, other than the operator, close to the equipment while
it is in operation.
4. MAINTAIN DIES WITH CARE. Dies used in the FT1370 crimp
machine are hardened steel, offering the best combination of
strength and wear resistance for long life. Hardened dies are
generally brittle and care should be taken to avoid any sharp
impact. Never strike a die with a hardened instrument.
5. USE ONLY SPECIFIED AEROQUIP PRODUCTS. Make hose
assemblies using only Danfoss hose and fittings specified for
this assembly equipment.
6. VERIFY CORRECT CRIMP DIAMETERS. Check and verify correct
crimp diameters of all fittings after crimping. Do not put any
hose assemblies into service if the crimp diameters do not
meet Aeroquip crimp specifications.
7. Make sure all dies are completely in place and the cage is
positioned properly on the pressure plate.
8. DO NOT OVER PRESSURIZE. Do not exceed the 10,000 psi
hydraulic pressure supplied to the machine. This setting is
preset at the factory and should not require adjustment.
NOTE: All components used to connect the pump and crimp
cylinder must meet the criteria set forth in the Material
Handling Institute Specification #IJ100 for hydraulic jacking
applications.
9. DIE CHANGE. Do not insert/remove dies while the power is on.
10. SECURE THE EQUIPMENT TO A STABLE WORK SURFACE. Prior to
operation, secure the crimp machine to a stable work surface
to prevent the equip¬ment from tipping.
11. UNPLUG THE POWER SUPPLY WHEN NOT IN USE.
12. KEEP WORK AREA CLEAN. Cluttered areas and benches invite
accidents.
NOTE
Your new crimper has been calibrated and filled with hydraulic oil in the factory. Do not remove any plugs or caps until necessary.
Excess air in the hydraulic system may cause erratic cylinder movement during retract. Refer to the Setup and Assembly section for
instructions on removing air from the hydraulic system.

Danfoss FT1370 Crimp Machine Operator’s Manual
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Specications
Crimper Dimensions: 13”W x 14” D x 24”H
Weight: 85 lbs.
Pump Requirements:
Reservoir Capacity: 40 cubic inches or more (656 cc)
Pressure Rating: 10,000psi (690 bar)
Hose Production Capacity: (varies with available tooling)
• 04 through -20 Global TTC Fittings
• 04 through -16 Global TTC12 Fittings
• FC372 / FC373 with FC5810 Swage Fittings. Sizes -02, -03, -04, -06, and -08.
Will not crimp:
• Flat single skive fittings
• Flat field crimp fittings
• Barrel field crimp fittings
• Internal skive fittings
• Hoses that require a positive stop, including the following Danfoss hoses: 2807, 2808, FC186, FC465, FC469, FC505
Accessories
Die Cage Conversion Kit
For conversion of any FT1330 die cage for use with the Aeroquip ProCrimp 1370 crimp machine.
Contains components necessary to convert one die cage.
Part Number………………………………………………………………………………FT1380-2-3
MatchMate Plus Fitting Locators
For easy positioning of MatchMate fittings into FT1380 “M” series die cages.
Part Number………………………………………………………………………………FT1330-XL
Die Cages
FT1380-275-M070
FT1380-275-M090
FT1380-275-M120
FT1380-200-M150
FT1380-200-M180
FT1380-200-M210
FT1380-200-M240
FT1380-200-M280
FT1380-200-M320
FT1380-275-M370
FT1380-275-M420
FT1380-275-M465

Danfoss FT1370 Crimp Machine Operator’s Manual
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Setup and Assembly
1. Remove the pipe plug from the top cylinder port and install
the 2089-06-06S 90° adapter. Orient the adapter so that
it points to the rear of the crimp machine, away from the
operator.
2. Install the FC616-06 hose assembly to the cylinder adapter.
3. Install half of the FD35 quick-disconnect coupling to the end
of the FC616-06 hose assembly.
4. If using your own pump, make sure it has the requirements
listed in the Specifications section on the previous page.
5. Place the pump on the work surface to the right of the
crimper. Install the 2083-6-6S adapter and the other half of the
FD35 quick-disconnect coupling to the pump pressure port.
6. Connect the FD35 coupling to complete the hydraulic circuit.
7. Important: Remove excess air from the hydraulic system. This
can be accomplished by placing the pump at a higher level
than the cylinder and cycling the machine approximately five
times. If possible, tilt the crimp machine so the cylinder port is
at the “high point” of the machine.
8. Secure the machine frame to a stable work surface using lag
screws or other suitable fasteners.

Danfoss FT1370 Crimp Machine Operator’s Manual
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Operating Instructions
Loading / Unloading Die Cages and Shims
Select the proper crimp cage and shim for the style and size of
desired hose (refer to JA906 Die Cage / Shim Selection Table). To
load the cage, retract the crimp machine cylinder by releasing
the hydraulic pressure from the power source. The die cage may
be inserted or removed from this position. The shim can also be
inserted and removed from this posi¬tion. To load the shim, place
the shim between the pusher and cylinder and rest it (the shim) on
one of the tie bars.
Crimp Diameter Control
The crimp diameter of a hose fitting is dependent on the
combination of die cage and shim selected. Refer to JA906 for
proper die cage and shim selection.
The cylinder of the machine will fully extend for each crimp.
Assuming the same die cage is used, a smaller shim pro-duces a
larger crimp diameter and a larger shim produces a smaller crimp
diameter. Shim sizes have been the pre-determined for hoses listed
in JA906. The dash size of a shim reflects the thickness (inches) of
the shim and is not relat¬ed to the desired crimp diameter.
Note: Do not adjust the location of the cylinder on the FT1370. This
will alter the calibration of the machine. Your new crimper has been
calibrated at the factory to produce correct crimp diameters when
combined with the proper dies and shims.

Danfoss FT1370 Crimp Machine Operator’s Manual
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Crimping Procedures
1. Select and load the proper die cage. Be sure to lubricate the
dies with high efficiency PTFE grease (Danfoss part number
T-400-G)
2. Select the proper shim and install it on top of the pusher. Pivot
the shim so it rests along the tie bar.
3. Position fitting within the crimp cage and begin the crimp
cycle by activating the hydraulic power source (i.e. hand pump,
air/hydraulic foot pedal, etc.).
4. The cylinder will extend and force the dies into the crimp ring.
When the dies make contact with the fitting, be certain the
alignment corresponds to the figure in the current Danfoss
Crimp Specifications bulletin (A MatchMate Plus fitting is
shown in Figure A).
5. Completion of crimp cycle. When the fitting is fully
crimped, the cylinder will stop. This can be verified by the
location of the shim on the tie bar. If the shim has passed
completely into the black portion of the tie bar (the top of
the shim will be in-line with the bottom of the red decal),
the crimp is complete. If shim is still in the red portion of
the tie bar, the cylinder has not fully extended and the
crimp is incomplete.
6. Release the hydraulic pressure on the power source to retract
the cylinder.
7. Verify the correct crimp diameter.
Operating Instructions
Refer to the PowerSource Crimp Spec Tool at danfoss.com/
crimp for the proper hose/fitting combinations, crimp diameters,
crimp ovality and crimp length. Use the JA906 - Die Cage / Shim
Selection Table (included with machine) for proper die cage and
shim selection.
Figure A
Proper Crimping Position
for MatchMate Plus® Fittings
WARNING:
Maintain clear distance from all moving parts.
!

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Die Cage Lubrication
Every 30 crimps Relube sliding surfaces of dies
Every 250 crimps Remove old grease and relube
Every 1000 crimps Die cage maintenance
Crimp Ring Maintenance
Every 250 crimps Remove old grease and relube
Every 1,000 crimps Remove old grease, inspect for wear
or damage and relube if okay
Use high efficiency PTFE grease (Danfoss part number T-400-G)
Maintenance Intervals
Machine Maintenance Procedures
1. Sliding surfaces must be kept free of dirt and other abrasive
materials.
2. All exposed black metal surfaces should be coated occasionally
with a light film of oil to prevent corrosion.
3. Periodically check the oil level in the fluid reservoir of the
hydraulic unit. Add pump manufacturer’s hydraulic oil as
needed.
NOTE: Completely retract the cylinder when check¬ing the oil
level.
Die Cage Maintenance Procedures
1. Lubricate the die cage. For maximum service, FT1370 die cages
require lubrication at 30-crimp intervals with high efficiency
PTFE grease (Danfoss part number T-400-G). FF91455 is an
16-ounce container that will provide sufficient lubricant for
about 10,000 crimps.
Periodically remove PTFE grease residue that has built-up on
the sides of the dies and the crimp ring during the crimping
process. PTFE grease residue becomes contaminated with
metal and plating chips and airborne contaminants, which can
cause pre-mature wear of the dies and crimp ring. It should
carefully be removed without mixing it with newly applied
PTFE grease.
2. Die Cage maintenance should be performed at 1000-crimp
intervals or every six months, which ever occurs first. Die cages
should be clean of grease and debris and inspected for worn
or damaged components.
a. The sliding surface of the dies should appear smooth with
no apparent galling. Galled dies must be replaced.
Individual dies in a cage can be replaced without
replacing all eight dies.
b. Replace springs that show any sign of damage or collapse
(are shorter than other springs).
c. The spring plate should appear smooth with no apparent
galling. Galled spring plates must be replaced.
d. Inspect remaining components and replace those that are
badly worn.
Reassemble components and liberally apply PTFE grease to the die
surface which slides along the spring plate. Torque the die cage
bolts to 50 in.-lbs.
Ensure that all dies slide in and out freely.
Maintenance Procedures

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Crimp Machine Components
Item Qty Part Number Description
1 1 FT1370-3-1 Crimp Ring
2 1 FT1370-3-2 Top Plate
3 1 FT1370-3-3 Pusher
4 2 FT1370-3-4 Tie Bar
5 1 FT1370-3-5 Frame
6 1 FT1370-3-6 Pusher Guide Plate
7 1 FT1370-3-7 Pusher Guide
8 1 FT1370-3-8 Cylinder
9 1 FT1370-3-9 Pusher Support
10 1FT1370-3-10 Pusher Support Bracket
11 12 F T1370 -3 -11 1/2-13 x 1.25 Lg SHCS
12 1FT1370-3-12 3/8-16 x 2.25 Lg FHCS
13 1FT1370-3-13 1/2-13 x .50 Lg. Brass Tip SHSS
14 4FT1370-3-14 1/4-20 x .50 Lg. SHCS
15 1FD35-1000-06-06 FD35 Coupling
Item Qty Part Number Description
16 12089-06-06S Elbow Adapter
17 12083-6-6S Adapter
18 1FK3812GGG0720 Hose Assembly
19 1FT1380P-2-2 Hand Pump
1FT1310-2-6 Air/Oil Pump
1FT1310-2-9 12 Volt DC Pump
1FT1310-2-7 115 Volt AC Pump
(not included with FT1370-1-1)
1FT1370-3-15 Serialized Decal (not shown)
2FT1370-3-16 Tie Bar Decal-JA903 (not shown)
1FT1330-3-64 Attention Decal (not shown)
1JA902 1370 Decal (not shown)
1T-400-G PTFE grease

Danfoss FT1370 Crimp Machine Operator’s Manual
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Die Cage Components
FT1380-2-9 FT1380-2-9A
Detail Number Bill of Material Bill of Material Description Qty Req’d
1 FT1330-2-9-21 FT1330-2-9-2 Die Spring 8 or 16*
2 FT1380-2-9-3 FT1380-2-9-2 Front Plate 1
3 FT1330-2-9-13 FT1330-2-9-3 Spring Plate 1
4 FT1330-2-9-55 FT1330-2-9-5 Cap Screw 4
5 FT1330-2-9-66 FT1330-2-6-6 Spacers 4
6 FT1380-2-9-1 FT1380-2-9-1 Back Plate 1
* The FT1380-200-NO. (FT1380-2-9) requires 16 springs and the FT1380-201-NO. (FT-1380-2-9A) requires 8 springs.
FT1370-5-1 GH194 with TTC Fittings (-4 through -20)
FT1370-5-2 GH195 with TTC Fittings (-4 through -20)
FT1370-5-3 GH663/FC211/FRH1AT/FC613 with TTC Fittings (-4 through -20)
FT1370-5-4 GH781/FC579/FC735 with TTC Fittings (-4 through -20)
FT1370-5-5 GH793/FC212/FRH2AT with TTC Fittings (-4 through -20)
FT1370-5-6 GH493/FC136/FC736 with TTC12 Fittings (-6 through -16)
FT1370-5-7 FC372/FC373 with FC5810 Swage Fittings (-2, -3, -4, -6 and -8)
Shim Sets

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FT1370 Die Cage / Shim Selection for MatchMate Plus Hoses
GH663 Die Cage Shim
-4 -M150 -402
-6 -M180 -260
-8 -M240 -441
-10 -M240 -176
-12 -M320 -471
-16 -M370 -142
-20 -M420 -095
GH793 Die Cage Shim
-4 -M150 -260
-6 -M210 -427
-8 -M240 -323
-10 -M280 -378
-12 -M320 -402
-16 -M370 -048
-20 -M465 -176
GH194 Die Cage Shim
-4 -M150 -402
-6 -M180 -308
-8 -M240 -441
-10 -M240 -176
-12 -M320 -471
-16 -M370 -142
-20 -M420 -122
FT1370 Die Cage / Shim Selection for MatchMate Plus Hoses
GH781 Die Cage Shim
-4 -M150 -288
-6 -M210 -461
-8 -M240 -351
-10 -M280 - 415
-12 -M320 -488
-16 -M370 -202
-20 -M465 -308
GH493 Die Cage Shim
-6 -M210 -270
-8 -M280 -461
-10 -M280 -202
-12 -M320 -215
-16 -M420 -298
-16 -M370 -048
GH195 Die Cage Shim
-4 -M150 -288
-6 -M210 -427
-8 -M240 -323
-10 -M280 -378
-12 -M320 -402
-16 -M370 -028
-20 -M465 -073

12 | © Danfoss FT1370 Crimp Machine Operator’s Manual | 2023.03. AQ445452685725en-000101
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Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
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