Dantherm CC 3000 User manual

Upgrade kit CC3000 controller
28.02.2017
EN Part no. 094838

2
Warning It is the responsibility of the operator to read and understand this service manual and other
information provided and to use the correct operating procedure.
Read the entire manual before the initial start-up of the unit. It is important to know the correct
operating procedures for the unit and all safety precautions to prevent the possibility of
property damage and/or personal injury.
It is the responsibility of the installer to ensure the conformity of all, not supplied cables
towards national regulations.
Make sure that the power to the unit is disconnected before you start the installation.
Table of Contents This service manual covers the following topics:
Topic See page
General information 3
Included in the kit 3
Installation procedure 4
Installing the CC3000 with Flexibox 450 and DFC 350/450 5
System setup 10
Default cooling strategy. 12
Declaration of conformity 15
Introduction

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Introduction The CC3000 is an advanced controller that can control two Free cooling units and two A/C. This
kit is for replacement of TKS3000 and ACUE Controllers installed at free cooling units.
Manual, part no. Part number of this service manual is 094927.
Reservations Dantherm reserves the right to make changes and improvements to the product and the
service manual at any time without prior notice or obligation.
Recycling The unit should be recycled according to national rules and procedures to protect the
environment.
The CC3000 upgrade kit AC/DC has the part number 094838 and is available in two versions:
• CC3000 with Sat Box AC 230V to replace TKS 3000
• CC3000 with Sat Box DC 48V to replace ACUE 3000
Included in the kit: Version: ACUE3000 / 48VDC Version: TKS3000 / 230VAC
DC satellite box AC satellite box
CC 3000 controller
SD card with conguration les
8 wire cable for connecting Satellite box to CC3000
Room temperature sensor and outdoor temperature sensor. Both are equal
(And must be used with CC3000)
Service manual CC3000
Instruction CC3000 upgrade kit
Tools needed for installation:
General information
TX20

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Schematic installation
Installation procedure Follow these steps to install the CC3000 upgrade Kit for Free Cooling Units.
Step Action
1 Make sure that the power to the Free Cooling Units is disconnected.
2 Find a location for satellite box and the CC 3000.
Satellite box as close to unit as possible.
3 Cut the power supply- and communication cable in right length to be connected to
the satellite box
4 Connect to satellite box
5 Connect the satellite box to the CC3000 with the included 8 wire cable.
6 Connect the enclosed Room temperature sensor to CC3000, place the sensor element
at same place as present sensor.
The temperature sensors from ACUE and TKS3000 will not work with CC3000
7 Outdoor temperature sensor. Connect the included temperature sensor to the satellite
box and locate the sensor element outdoor an appropriate place.
8 Connect power to the satellite box (plug is included in the kit package)
9 Insert the included SD cart into the CC3000.
The SD card contains several Conguration les for dierent products
10 Select the right Cong le at the menu of CC3000
• FB 450 AC
• FB 450 DC
• DFC 350 DC
• DFC 450 DC
• DFC 350 AC
• DFC 450 AC
11 See the enclosed CC3000 instructions manual for changing settings
12 The new CC3000 controller is now ready for service
Installation

5
Step 4
48V DC
Installing the CC3000 with
Flexibox 450 and DFC 350/450
DC Satellite Box
FB 450 DC
Flexibox Cable
Black 1
Black 3
Black 4
Black 2
Black 5
Black 6
48V DC
Cable 8 wire
included in
upgrade kit
Outdoor Sensor
Outdoor Sensor

6
Step 4
230V AC
Installing the CC3000 with
Flexibox 450 and DFC 350/450, continued
Flexibox Cable 1
Brown
Blue
Green/yellow
Flexibox Cable 2
-
Black 1
Black 2
Black 3
Black 6
Black 5
230V AC
Cable 8 wire
included in
upgrade kit
GND
AC Satellite Box
FB 450 AC
Outdoor Sensor
Outdoor Sensor

7
Step 4
DFC 48V
Installing the CC3000 with
Flexibox 450 and DFC 350/450, continued
Cable 8 wire
included in
upgrade kit
DC Satellite Box
Flexibox Cable
Black 1
Black 3
Black 4
Black 2
Black 5
Black 6
DFC
350/450 DC
48V DC
Outdoor Sensor
Outdoor Sensor

8
Step 4
230V AC
Installing the CC3000 with
Flexibox 450 and DFC 350/450, continued
Flexibox Cable 1
Brown
Blue
Green/yellow
Flexibox Cable 2
-
Black 1
Black 2
Black 3
Black 6
Black 5
230V AC
Cable 8 wire
included in
upgrade kit
GND
AC Satellite Box
DFC
350/450 AC
Outdoor Sensor
Outdoor Sensor

9
4 x Ø3mm
Break away to integrate
cable trays
Step 5
CC3000
Access connectorsFasten main part to the wall mount
Press to release
Remove front cover
to access connectors
Use two screws in the stand-os to secure
the main part of the casing to the wall mount.
DFC
350/450 DC

10
Step 6
Room temperature sensor
Use the new enclosed
temperature sensor and
connect to CC3000.
Place it on the same location as
the present sensor.
Note: For DFC 350/450 the
temperature sensor must be
placed 160 cm above ground
level.
Connect the room temperature
sensor to green connector J11
Pin No: 1 and 2
System setup
At startup insert SD card in the slot located on the side of the CC3000 controller.
This will allow you to select the cong le for your free cooling system..
Note: until the SD card is inserted the controller will remain inactive and the buttons will not
function.
For advanced use of the CC3000 controller please refer to the user manual for this product.
Keep sensor clear
of surfaces
CC3000 controller
4321

11

12
Default Cooling strategies (can be changed using the CC3000 controller. )
TTL link The TTL link interface is used for service / test purposes.
System status information can be read out.
Conguration and settings can be changed.
Override function to verify correct connection of system components like Free cooling unit ,
dampers, sensors, etc.
All conguration overrides are password protected.
Cooling strategy - example

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Description Value
O Temperature when fan stops 20
On Temperature when Fan starts 23
Min °C Temperature at bottom of P-band 25
Max °C Temperature at top of P-band 29
Set Point The wanted indoor temperature; fan speed will be adjusted between
Min°C and Max °C 27
Emergency on Fan run 100% 38
Emergency o Fan go back to nominal speed 36
Free Cooling
Mode
Default Cooling strategies, continued

14
Description Value
O Temperature when fan stops 20
On Temperature when Fan starts 23
Min °C Temperature at bottom of P-band 25
Max °C Temperature at top of P-band 29
Set Point The wanted indoor temperature; fan speed will be adjusted between
Min°C and Max °C 27
A/C 1 on External Air Con unit 1 start if connected 31
A/C 1 o External Air Con unit 1 stops if connected 29
A/C 2 on External Air Con unit 2 start if connected 33
A/C 2 o External Air Con unit 2 stops if connected 31
Emergency on Fan run 100% and both A/C 1 and A/C 2 starts 38
Emergency o Fan stops both A/C 1 and A/C 2 continue to run 36
Standard Mode
(Freecooling <> A/C)
A/C unit 1 start at set point if outdoor temperature is less than 3°K colder than set point.
If outdoor temperature is more than 3°K colder than setpoint the A/C unit 1 will start at 31°C
Default Cooling strategies, continued

15
Description Value
O temperature when fan stops 20
On Temperature when Fan starts 23
Min °C temperature at bottom of P-band 25
Max °C Temperature at top of P-band 29
Set Point The wanted indoor temperature; fan speed will be adjusted
between Min°C and Max °C 27
A/C 1 on External Air Con unit 1 start if connected 31
A/C 1 o External Air Con unit 1 stops if connected 29
A/C 2 on External Air Con unit 2 start if connected 33
A/C 2 o External Air Con unit 2 stops if connected 31
Emergency on Fan run 100% and both A/C 1 and A/C 2 starts 38
Emergency o Fan stops both A/C 1 and A/C 2 continue to run 36
Energy save Mode
(Freecooling > A/C)
If outdoor temperature is less than 1°C colder than indoor room temperature
the Flexibox Fan will stop.
The connected Air-con units will start and stop according to the table above.
Default Cooling strategies, continued

16
Description Value
Set Point External Air Con unit 1 start if connected 27
A/C 1 o External Air Con unit 1 stops if connected 25
A/C 2 on External Air Con unit 2 start if connected 29
A/C 2 o External Air Con unit 2 stops if connected 27
Emergency on Fan run 100% and both A/C 1 and A/C 2 starts 38
Emergency o Fan stops both A/C 1 and A/C 2 continue to run 36
Air Conditioner Mode
A/C Status
The free cooling unit is not active, only the connected Air conditioners
Default Cooling strategies, continued

17

18

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Dantherm Air Handling A/S
Marienlystvej 65
DK - 7800 Skive
Tel.: [phone]
Fax: [phone]
Declaration of following product:
Product name: CC3000 Ugrade kit
Product No: 094838
• 2006/42/EC Directive on the safety of machines
• 2014/35/EU Low Voltage Directive
• 2014/30/EU EMC Directive
• 2011/65/EU RoHS Directive
- and is manufactured in conformity with the following harmonised standards::
• EN 12100:2011 Safety of Machinery
• EN 60950-1:2006 Safety
• EN 61 000-6-2:2005 Immunity
• EN 61 000-6-3:2007 Emission
Skive, 24.02.2017
Declatation of conformity

Dantherm Air Handling A/S
Marienlystvej 65
7800 Skive
Denmark
Phone [phone]
Fax [phone]
[email protected]
www.dantherm.com
Dantherm AS
Postboks 4, 3101 Tønsberg
Norway
Besøksadresse: Løkkeåsvn. 263138
Skallestad
Phone [phone]
Fax [phone]
[email protected]
www.dantherm.com
Dantherm Air Handling AB
Fridhemsvägen 3
602 13 Norrköping
Sweden
Phone [phone]
Fax [phone]
[email protected]
www.dantherm.se
Dantherm Air Handling
Suite # 1009 Prism Tower
Business Bay
Dubai, UAE
Mobile [phone]
Direct [phone]
[email protected]
www.dantherm.com
Dantherm Limited
12 Windmill Business Park
Windmill Road, Clevedon
North Somerset, BS21 6SR
England
Phone [phone]
Fax [phone]
[email protected]
www.dantherm.co.uk
Dantherm Cooling A/S
4th Dobryninskiy Lane 8
Oce C 11-01
119049 Moscow
Russia
Mobile [phone]
Phone [phone]
Fax [phone]
[email protected]
www.dantherm.com
Dantherm Cooling GmbH
Ziegler Str. 19
D-86199 Augsburg
Deutschland
Mobile [phone]
Direkt: [phone]
Fax [phone]
[e-mail]
www.dantherm.com
Dantherm can accept no responsibility for possible errors and changes.
Irrtümer und Änderungen vorbehalten.
Dantherm n’assume aucune responsabilité pour erreurs et modications éventuelles.
Dantherm se exime de cualquier responsabilidad por errores y cambios realizados.
A Dantherm recusa qualquer responsabilidade relacionada com eventuais erros e alterações.
Компания Dantherm не принимает на себя ответственность за возможные ошибки и изменения в настоящем документе.
094838