DataCard MX6000 User manual

A POWERFUL INLINE SOLUTION FOR
SECURE, HIGH-VOLUME CARD PROGRAMS
The MX6000™card issuance system integrates the sophisticated technologies
governments, integrators, financial institutions, retailers, service bureaus and other
card issuers require to produce a wide range of cards and secure IDs.
• Optimized for high-volume performance. The MX6000 system delivers up to
1,500 cards per hour with outstanding efficiency. The innovative platform enables
issuers to meet challenging production schedules for complex cards and jobs,
while maintaining exceptional card integrity. A Microsoft®Windows®operating
system interface promotes ease of use, and the system enhances productivity with
secure, remote diagnostics and troubleshooting.
• Advanced inline technologies. The MX6000 system is the first of its kind to
integrate full-card, pigment-based retransfer color printing with an array of other
card personalization capabilities — including direct-to-card color and graphics
printing — completely inline. Plus, the system's flexible, modular design allows
you to select a configuration that addresses current needs, then expand your
system with new modules and technologies over time.
• Comprehensive security. The MX6000 system incorporates multiple security
features for hardware, software and data. The system also uses access privileges
and login authentication to help you control which operators have access to
sensitive information.
DATACARD®
MX6000™CARD ISSUANCE SYSTEM
Inspired innovation
The MX6000 system features
the following modules:
• System controller
• Card input
• Card cleaning
• Magnetic stripe encoding
• OCR-B/Bar code scanner
• Contact smart card personalization
• Contactless smart card
personalization
• Graphics printing
• Color printing
• Artista®VHD retransfer color printing
• Laser engraving
• Multi-card buffer
• CardGard™UV-curing topcoat
• DuraGard®laminate
• Embossing
• Topping
• Vision verification
• Label affixing
• Card flipper
• Card output

Datacard, MX6000, DuraGard, Artista and
CardGard are registered trademarks, trademarks
and/or service marks of DataCard Corporation
in the United States and/or other countries.
Microsoft and Windows are registered trademarks
of Microsoft Corporation. Names and logos on
sample cards are fictitious. Any similarity to
actual names, trademarks or tradenames is
coincidental.
©2006-2007 DataCard Corporation.
All rights reserved.
CI7-5301
11111 Bren Road West
Minnetonka, MN 55343-9015
[phone]
[phone] FAX
www.datacard.com
Module Specifications
Rated Speed Up to 1,500 CPH
Operating System Microsoft®Windows®XP Professional
Maximum Configuration 24 modules
Card Types Supported ISO/IEC 7810 ID-1 Size; 30 mil (+/- 10%)
System Height To top of module 50.1 in. (127.3 cm)
System Depth 33.8 in. (85.85 cm)
Electrical Requirements 230V, 50/60Hz, 15 Amps
Operating Requirements Room temperature: 65° to 80° F (18° to 27° C); Humidity: 20% to 85% (non-condensing)
Storage Requirements Room temperature: -50° to 130° F (-46° to 54° C); Humidity: 0% to 100% (non-condensing)
Agency Approvals UL, cUL, CE Compliant with the EMC, LVD and Machinery Directives. RoHS Compliant.
Card Materials Supported All card materials can be processed, including PVC, composite, polycarbonate, ABS, PET and PETG
Limitations may exist for each personalization or verification technology
Key System Specifications
DATACARD®
MX6000™CARD ISSUANCE SYSTEM
MX6000 Module Current Draw Heat Output Weight
System Controller 0.79 Amps at 230V 594 BTUs per hour 240.0 lbs (109.0 kg)
Card Input 0.40 Amps at 230V 309 BTUs per hour 100.0 lbs (45.4 kg)
Card Cleaning 0.58 Amps at 230V 439 BTUs per hour 132.0 lbs (59.9 kg)
Magnetic Stripe Encoding 0.39 Amps at 230V 300 BTUs per hour 85.0 lbs (38.6 kg)
OCR-B/Bar Code Scanner 0.53 Amps at 230V 348 BTUs per hour 93.0 lbs (42.2 kg)
Contact Smart Card 0.74 Amps at 230V (11 stations) 566 BTUs per hour (11 stations) 111.0 lbs (50.3 kg) plus
Personalization 1.5 lbs (0.68 kg) per
programming station
Contactless Smart Card 0.74 Amps at 230V (6 stations) 566 BTUs per hour (6 stations) 111.0 lbs (50.3 kg) plus
Personalization 1.5 lbs (0.68 kg) per
programming station
Graphics Printing 1.40 Amps at 230V 849 BTUs per hour 116.0 lbs (52.6 kg)
Color Printing 2.77 Amps at 230V 1,904 BTUs per hour 348.0 lbs (157.9 kg)
Artista®VHD Retransfer 4.51 Amps at 230V 3,444 BTUs per hour 481.0 lbs. (218.2 kg)
Color Printing
Laser Engraving 1.33 Amps at 230V 1,020 BTUs per hour 155.0 lbs (71.0 kg)
Multi-Card Buffer 0.39 Amps at 230V 304 BTUs per hour 90.0 lbs (40.8 kg)
CardGard™UV-Curing 8.74 Amps at 230V 6,790 BTUs per hour 340.0 lbs (154.2 kg)
Topcoat
DuraGard®Laminate 1.61 Amps at 230V 1,110 BTUs per hour 248.0 lbs (112.5 kg)
Embossing 0.80 Amps at 230V for embossing 606 BTUs per hour for embossing 123.0 lbs (55.8 kg)
0.80 Amps at 230V for indent printing 606 BTUs per hour for indent printing
Topping 1.52 Amps at 230V 1,166 BTUs per hour 101.0 lbs (45.8 kg)
Vision Verification 0.47 Amps at 230V 365 BTUs per hour 105.0 lbs (47.63 kg)
Label Affixing 0.80 Amps at 230V 617 BTUs per hour 100.0 lbs (45.4 kg)
Card Flipper 0.46 Amps at 230V 348 BTUs per hour 93.0 lbs (42.2 kg)
Card Output 0.43 Amps at 230V 307 BTUs per hour 100.0 lbs (45.4 kg)