Datalogic DX8200 User manual

DX8200 Controller
Quick Reference Guide
Figure A Figure B
Control Panel
Product Label
Laser Output Windows
Mounting Rails
Laser Warning Label1
2
3
4
5
Figure C
Host Interface Connector
Reserved Connector
Lonworks Network Connector
RS232 Debug Connector
Ethernet connector
Power ON LED
Presence Sensor LED (N.A.)
Encoder LED
Good Read LED
TX Data LED
Network LED
1
5
6
7
8
9
10
11
2
3
4
VAC Power Panel (for VAC models only)
Fuses, Power Switch, Power Connector,
12
NOTE
For further details on product installation, see the complete Reference Manual. The DX8200
Controller can be configured through the Windows-based Genius™ software program available
on the CD-ROM included with this product.
10
2
1
7 8 9
1
2
3
4
5
6 11
12
4
5
3

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Electrical Safety
This product conforms to the applicable requirements contained in the European Standard for
electrical safety EN-60950-1 at the date of manufacture.
This symbol refers to operations that must be performed by qualified personnel only. Example:
opening the device.
This symbol refers to operations where there is danger of electrical shock. Before opening the
device make sure the power cable is disconnected to avoid electric shock.
For AC models
This device must be installed to a power source equipped with on/off switch or breaker within range
of the operator as protection against grounding failures.
This device is protected against overloading by correct value fuses. For protection fuse
replacement make sure correct value fuses are installed. See "Replacing the Protection Fuses" in
the Reference Manual on the CD-ROM.
Laser Safety
The following information is provided to comply with the rules imposed by international authorities and refers to
the correct use of the DX8200 Controller scanner.
Standard Regulations
This scanner utilizes up to 3 low-power laser diodes. Although staring directly at the laser beam momentarily
causes no known biological damage, avoid staring at the beam as one would with any very strong light source,
such as the sun. Avoid that the laser beam hits the eye of an observer, even through reflective surfaces such as
mirrors, etc.
This product conforms to the applicable requirements of both EN 60825-1 and CDRH 21 CFR 1040 at the date of
manufacture. The scanner is classified as a Class 2 laser product according to EN 60825-1 regulations and as a
Class II laser product according to CDRH regulations.
There is a safety device which allows the laser to be switched on only if the motor is rotating above the threshold
for its correct scanning speed.
WARNING
Use of controls or adjustments or performance of procedures other than those specified
herein may result in exposure to hazardous visible laser light.
The laser light is visible to the human eye and is emitted from the windows on the lower side of the reader
(Figure B, 3).
Warning labels indicating exposure to laser light and the device classification are applied onto the body of the
scanner (Figure B, 4 and Figure A, 2):

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LASER LIGHT
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
MAXIMUM OUTPUT RADIATION 1 mW
EMITT ED WAVELENGTH 630~680 nm
TO EN 60825-1:2001
AVOID EXPOSURE TO BEAM
CAUTION-CLASS 3B LASER LIGHT WHEN OPEN
LASER LIGHT EMITTED FROM THIS APERTURE
Model No. Amp.
Serial No.
DATALOGIC S.P.A. Via Candini, 2
40012 Calderara di Reno - Bologna - Italy
Manufactured Volt
This product conforms to the applicable requirements
of 21CFR1040 at the date of manufacture.
Warning and device class labels
Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to
hazardous laser light.
The laser diodes used in this device are classified as Class 3B laser products according to EN 60825-1 regulations
and as Class IIIb laser products according to CDRH regulations. As it is not possible to apply a classification label
on the laser diodes used in this device, the following label is reproduced here:
LASER LIGHT
AVOID EXPOSURE TO BEAM
CLASS 3B LASER PRODUCT
MAXIMUM OUTPUT RADIATION 35 mW
EMITTED WAVELENGTH 630~680 nm
TO EN 60825-1 (2001)
Laser diode class label
Any violation of the optic parts in particular can cause radiation up to the maximum level of the laser diode (35
mW at 630~680 nm).
Power Supply
The supply voltage for correct operation of the scanner depends on the models:
- between 20 and 30 VDC, supplied to the Lonworks Network connector, for DX8200 Controller-
X0X0 models
- between 85 and 264 VAC, supplied through the VAC power cable, for DX8200 Controller-X0X1
models.
A security system allows the laser to activate only once the motor has reached the correct rotational speed;
consequently, the laser beam is generated after a slight delay from the power on of the scanner.
During power up of the scanner there is a current peak of about 3A caused by the motor startup.

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Model Description:
DX8200 Controller - X 0 X X
Laser Number:
2 = Double laser
3 = Triple laser
Optical Resolution:
0 = Standard resolution
1 = High resolution
Power supply:
0 = VDC
1 = VAC
Technical Features:
ELECTRICAL FEATURES
(Note 1) OPTICAL FEATURES
Models X0X1 Models X0X0 Light Source Up to 3 VLDs
Supply Voltage 85 – 264 VAC 20 - 30 VDC Wavelength 630 to 680 nm
Current Consumption Safety Class Class 2-EN 60825-1;
maximum 0.4 ~ 0.2 A 1.5 ~ 1.0 A Class II-CDRH
Light Receiver Avalanche photodiode
Communication Main (isolated) Baud Rate
Laser Control Security system to turn laser
off in case of motor slow down
Interfaces
RS232
READING FEATURES
RS485 full-duplex 1200 to 115200
Scan Rate 500-1000 scans/s
RS485 half-duplex
20 mA C.L. (INT-60) 19200
USER INTERFACE
Auxiliary
LED Indicators Power ON
RS232
Encoder
Other
Good Read
Lonworks network 1,25 Mb/s
TX Data
Inputs Network (Lonworks)
Ext. Trigger, Encoder,
2 aux. digital inputs (optocoupled NPN or PNP)
Outputs
3 software
programmable digital
outputs
(optocoupled open emitter,
open collector)
SOFTWARE FEATURES ENVIRONMENTAL FEATURES
Interleaved 2/5
Readable Code
Symbologies Code 39 standard
Operating
Temperature 0° to +50 °C (+32 to +122 °F)
Codabar
Code 128/EAN 128
Storage
Temperature -20° to +70 °C (-4° to +158 °F)
Code 93 (standard & full ASCII) Humidity 90% non condensing
EAN/UPC Vibration
Resistance
EN 60068-2-6 test FC
1.5 mm @ 5 to 9.1 Hz;
0.5 G @ 9.1 to 150 Hz;
2 hours on each axis
Code Selection Up to 10 codes during one Shock Resistance EN 60068-2-27 test EA
reading phase 15 G; 11 ms;
Headers and Up to 128-byte headers and 3 shocks on each axis in each
Terminators 128-byte terminators direction
Operating Modes Pack-Track™ Protection Class IP54
Config. Mode Genius™ utility program PHYSICAL FEATURES
Dimensions mm 576 x 513 x 150 mm
(inch) (22.7 x 20.2 x 5.9 in)
Parameter Storage Non-volatile internal FLASH
Weight about 22 Kg (48.5 lbs.)
Note 1: The features given are typical at 25 °C ambient temperature (if not otherwise indicated).

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Accessories:
Name Description Part Number
CAB-8101 Cable master/slave 1 m 93A051020
CAB-8102 Cable master/slave 2 m 93A051030
CAB-8105 Cable master/slave 5 m 93A051040
CAB-8305 Cable power + termination 5 m 93A051268
INT-60 20 mA C.L. interface board 93A151021
PWR-120 Power unit 110/230 V AC - 24 V DC 93ACC1530
BTK-8000 Terminator kit (5 pcs) 93ACC1090
Electrical Connections:
The DX8200 is equipped with the following connectors for electrical connections:
•
••
•
Host Interface Connector (serial interface and I/O signals) (male, 25 pins)
•
••
•
Ethernet Connector (RJ45)
•
••
•
Lonworks Network Connector (female, 17 pins)
•
••
•
RS232 Debug Connector – for Service only (female, 9 pins)
•
••
•
Reserved Connector (female, 9 pins)
Host Interface Connector
The 25-pin male D-sub connector provides connection to Host interface (Main and Aux), and input/output signals.
Host Interface Connector Pinout
Pin Name Function
1 Shield Internally connected by capacitor to chassis
20 RXAUX Receive data of auxiliary RS232 (referred to GND)
21 TXAUX Transmit data of auxiliary RS232 (referred to GND)
8 OUT 1+ Configurable digital output 1 – positive pin
22 OUT 1- Configurable digital output 1 – negative pin
11 OUT 2+ Configurable digital output 2 – positive pin
12 OUT 2- Configurable digital output 2 – negative pin
16 OUT 3A Configurable digital output 3 – polarity insensitive
17 OUT 3B Configurable digital output 3 – polarity insensitive
18 EXT_TRIG A External trigger (polarity insensitive)
19 EXT_TRIG B External trigger (polarity insensitive)
6 ENC A Encoder input signal (polarity insensitive)
10 ENC B Encoder input signal (polarity insensitive)
14 IN3A Input signal 3
15 IN4A Input signal 4
24 IN_REF Common reference of IN3 and IN4
9, 13 VS VDC I/O supply voltage – positive pin
23, 25 GND VDC I/O supply voltage – negative pin
14
1
25
13
25-pin male D-sub
Pin RS232 RS485 Full-Duplex RS485 Half-Duplex 20 mA C.L.
(INT-60 Only)
2 TX TX485+ RTX485+ CLOUT+
3 RX RX485+ CLIN+
4 RTS TX485- RTX485- CLOUT-
5 CTS RX485- CLIN-
7 GND_ISO GND_ISO GND_ISO GND*
* For 20 mA C.L. connections, GND is the same of the scanner power supply.

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Ethernet Connector
The Ethernet Connector can be used for Host interface.
Ethernet Connector Pinout
DX8200
5
HUB / SWITCH
3
4
2
1
6
5
3
4
2
1
6
7
8
7
8
RX+
TX-
TX+
RX-
n. c.
n. c.
n. c.
n. c.
n. c. = not connected
1 8
RJ45 Modular Connector
Lonworks Network Connector
This connector is used to connect the DX8200 Controller (Master) to the network of Slave scanners.
Lonworks Network Connector Pinout
Pin Name Function
A1 GND Supply Voltage (negative pin)
A2 VS Supply Voltage 20 to 30 Vdc (positive pin)
1 Shield A
3 Shield B
8 Lon A+ Lonworks A line (positive pin)
9 Lon A- Lonworks A line (negative pin)
10 Lon B+ Lonworks B line (positive pin)
11 Lon B- Lonworks B line (negative pin)
13 SYS_ENC Regenerated Encoder output
15 Refer Reference voltage of I/O circuit
A1 A2
1
1
5
17-pin female
Network Termination
When building a local Lonworks system the network must be properly terminated by positioning a terminator on
the last slave reader (see Connectivity).
RS232 Debug Connector
The use of this connector is reserved for Service:
RS232 Debug Connector Pinout
Pin Name Function
2 TXD Transmitted data
3 RXD Received data
5 GND Ground
5
1
6 9
9-pin female

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Connectivity:
DX8200 Controller is always Master on the Lonworks network. It interprets data from each Slave scanner and
performs the correct barcode assignment to the parcel using the PackTrack™ operating mode.
External devices such as a presence sensor and an encoder are all connected to the DX8200 Controller, which is
also connected to a Host PC.
A single DX8200 Controller provides a Lonworks communication line having up to 5
*
scanners. The last scanner
requires the termination connector BTK-8000. The maximum allowable length for the entire bus cabling is 65 m.
The following figures show 2 possible layouts for the DX8200 Controller.
HOST
DX8200 Controller MASTER Scanner
(VAC model)
BTK-8000
85-260 VAC
PRESENCE
SENSOR**
ENCODER
DATALOGIC CAB-810X CABLES
1 ...
Bus Interface SLAVE Scanners
85-260 VAC85-260 VAC
HOST
1 2 3 …
DX8200 Controller MASTER Scanner
(VDC model)
CAB-8305
PRESENCE
SENSOR**
ENCODER
DATALOGIC CAB-810X CABLES
Bus Interface SLAVE Scanners
PWR-120/240/480
** Presence Sensor connected to External Trigger Input
*
The maximum number of scanners on the Lonworks cluster is 6 (1 DX8200 controller + 5 slaves). Positive environmental
conditions (i.e reduced number of barcodes, conveyor speed, reading area dimensions…) to be evaluated case by case, may
further increase the number of slaves up to the theoretical limit of 13.

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Mechanical Installation:
There are two mounting rails on the sides of the scanner for installation.
5.9
150
3.7
94
22.7
576
18.5
470
2.1
53
385
15.16
20.2
513
40
1.6
10
0.4
170
6.7
9
0.4
170
6.7
118
4.6
64
2.5
mm
inch
POWERON EXT TRIG ENCODER GOOD READ TX DATA NETWORK
Input/Output Connections:
The electrical features of the inputs are:
Maximum voltage 30 V
Maximum current 10 mA
Input NPN
Polarity Insensitive Common Reference
EXTERNAL TRIGGER/
ENCODER
VS
A
Vext
B
GND
V
+ 5V
~
~
+-
Ground
9
DX8200 Controller
EXTERNAL TRIGGER/
ENCODER
VS
B
Vext
A
GND
V
+ 5V
~
~
+-
Ground
9
DX8200 Controller
EXTERNAL DEVICE
DX8200 Controller
IN3A
V
ext
GND
V
+ 5V
~
~
+-
EXTERNAL DEVICE
Vext
GND
V
IN4A
+ 5V
~
~
+-
VS
INREF
9

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Input PNP Connections
Polarity Insensitive Common Reference
EXTERNAL TRIGGER/
ENCODER
DX8200 Controller
+ 5V
A
Vext
B GND
V
~
~
+
-
EXTERNAL TRIGGER/
ENCODER
DX8200 Controller
+ 5V
B
Vext
A
GND
V
~
~
+
-
EXTERNAL DEVICE
DX8200 Controller
IN3A
Vext
GND
V
+ 5V
~
~
+-
Vext
GND
V
IN4A
+ 5V
~
~
+-
INREF
The electrical features of the outputs are given below:
Output Open Collector Connections
Polarity Insensitive Polarity Sensitive
DX8200 Controlle
r
USER INTERFACE
Vext 100 Vdc max
A
B
DX8200 Controlle
r
USER INTERFACE
Vext 30 Vdc max
+
-
The OUT3 electrical features are given below:
Collector-Emitter voltage ± 100 V max.
Collector current.: 240 mA pulse max
160 mA continuous max
R on 6 – 15 Ω
R off > 500 Ω
Off-state leakage current < 1 µA
Maximum power dissipation 550 mW at 50°C
(Ambient temperature).
The OUT1 / OUT2 electrical features are given below:
Collector-Emitter voltage 30 V max.
Collector current max.: 130 mA pulse max.
40 mA continuous max.
Saturation voltage (VCE) 1 V at 10 mA max.
Maximum power dissipation 90 mW at 50°C (Ambient
temperature).

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Reading Conditions:
•
ANSI Grade B minimum codes or better
The following tables describe the requirements for standard applications. Please contact Datalogic for specific
advice on maximizing the reading performance possibilities to obtain the best performance for your application.
Minimum Code Height for Omnidirectional Reading (mm)
Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3
0.25
10 12 14 17 19 21
0.30
12 14 16 18 20 22
0.33
13 14 17 19 21 23
0.38
14 16 18 20 22 24
0.50
18 19 21 23 25 27
0.60
21 22 24 26 28 30
2/5 Interleaved
Code Resolution (mm)
1.00
34 35 36 37 39 41
Table 1
Minimum Code Height for Omnidirectional Reading (mm)
Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3
0.25
9 10 12 15 17 19
0.30
10 11 13 16 18 20
0.33
11 12 14 16 18 20
0.38
12 13 15 17 19 21
0.50
15 16 17 19 21 24
0.60
18 19 20 21 23 26
Code 39
Code Resolution (mm)
1.00
28 29 30 31 32 34
Table 2
Minimum Code Height for Omnidirectional Reading (mm)
Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3
0.25
7 9 12 14 16 18
0.30
8 10 12 15 17 19
0.33
9 11 13 15 17 19
0.38
10 12 14 16 18 20
0.50
12 13 16 18 20 22
0.60
14 15 17 19 21 24
Code 128 – Ean 128
Code Resolution (mm)
1.00
22 23 24 26 28 30
Table 3
Minimum Code Height for Omnidirectional Reading (mm)
Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3
0.25
12 14 16 18 20 22
0.30
13 15 17 20 22 24
0.33
14 16 18 20 23 25
0.38
16 18 20 22 24 26
0.50
20 22 24 26 28 30
0.60
23 25 27 29 31 34
Codabar
Code Resolution (mm)
1.00
36 38 40 42 44 47
Table 4

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Minimum Code Height for Omnidirectional Reading (mm)
Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3
0.25
8 9 11 13 15 17
0.30
9 10 11 14 16 18
0.33
9 10 12 14 16 18
0.38
11 12 13 15 17 19
0.50
13 14 15 16 18 20
0.60
15 16 17 18 19 22
EAN 8-13, UPC-A
Code Resolution (mm)
1.00
24 25 26 27 28 29
Table 5
The following drawings show the relative position of the scanner with respect to the conveyor movement and the
reading diagrams given refer to this application layout.
Reading Diagrams:
The following general drawing can be used with the table below to define the Reading Area of the various scanner
models and code densities.
DX8200 Controller 201X
1100
Dimensions given in mm
CONVEYOR PLANE
Reading Area
DOF
400
120
500
FW
Ref.
Code Resolution = 0.25 mm

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DX8200 Controller 200X
Code Resolution = 0.30 mm
CONVEYOR PLANE
DOF 500
600
1300
FW
700
600
Reading Area
20
Dimensions given in mm
Ref.
DX8200 Controller 200X
Code Resolution = 0.50 mm
800
CONVEYOR PLANE
Reading Area
DOF
700
600
900
FW
20
1500
Dimensions given in mm
Ref.

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DX8200 Controller 301X
Code Resolution = 0.25 mm
CONVEYOR PLANE
Reading Area
DOF
600
FW
500
1100
120
Dimensions given in mm
Ref.
DX8200 Controller 300X
Code Resolution = 0.30 mm
Reading Area
1400
CONVEYOR PLANE
700
500
FW
100
DOF
600
800
20
Dimensions given in mm
Ref.

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DX8200 Controller 300X
Code Resolution = 0.50 mm
1500
CONVEYOR PLANE
DOF
1000
900
FW
Reading Area
700
500
300
100
Dimensions given in mm
Ref.
See the Reference Manual for other reading diagrams.

821001120 (Rev. A)