Datalogic SC4000 User manual

SC4000
Reference Manual

Datalogic Automation S.r.l.
Via S. Vitalino 13
40012 - Lippo di Calderara di Reno
Bologna - Italy
SC4000 ID-NETTM Controller Reference Manual
Ed.: 06/2009
© 2009 Datalogic Automation S.r.l. ALL RIGHTS RESERVED. Protected to the fullest extent under
U.S. and international laws. Copying, or altering of this document is prohibited without express written
consent from Datalogic Automation S.r.l.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries,
including the U.S.A. and the E.U.
ID-NET and Genius are trademarks of Datalogic Automation S.r.l. All other brand and product names
mentioned herein are for identification purposes only and may be trademarks or registered trademarks
of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for
incidental or consequential damages resulting from the use of this material.
04/06/09

CONTENTS
REFERENCES .............................................................................................................v
Conventions.................................................................................................................. v
Reference Documentation............................................................................................ v
Service and Support ..................................................................................................... v
COMPLIANCE.............................................................................................................vi
Power Supply............................................................................................................... vi
CE Compliance............................................................................................................ vi
FCC Compliance ......................................................................................................... vi
Handling....................................................................................................................... vi
GENERAL VIEW ........................................................................................................vii
1INTRODUCTION ..........................................................................................................1
1.1 Product Description ......................................................................................................1
1.2 Accessories ..................................................................................................................3
1.3 Supported Reading Devices.........................................................................................3
2INSTALLATION ...........................................................................................................4
2.1 Package Contents ........................................................................................................4
2.2 Overall Dimensions.......................................................................................................5
2.3 Mechanical Installation .................................................................................................6
2.4 Opening the SC4000 ....................................................................................................6
2.5 Access to Internal Parts................................................................................................6
3PINOUT ........................................................................................................................7
4JUMPER AND SWITCH SETTINGS............................................................................9
4.1 Jumper Settings............................................................................................................9
4.1.1 Power Source Jumper Settings ....................................................................................9
4.1.2 Host 2 Shield Jumper Settings .....................................................................................9
4.1.3 Source Chassis Grounding Jumper Settings................................................................9
4.1.4 ID-NET/Host 1 Shield Jumper Settings ......................................................................10
4.2 Network Bus Termination ...........................................................................................10
4.2.1 ID-NET™ Termination ................................................................................................10
4.2.2 Host 1 RS485 HD Termination ...................................................................................11
4.2.3 Host 2 RS485 HD Termination ...................................................................................11
4.3 Network Parameter Selectors.....................................................................................12
4.3.1 Network Type Selection..............................................................................................12
4.3.2 Network Address Selection.........................................................................................13
4.3.3 Baudrate Selection .....................................................................................................14
4.3.4 Write Protection Lock..................................................................................................14
5ELECTRICAL CONNECTIONS .................................................................................15
5.1 System Wiring.............................................................................................................15
5.2 Power Supply..............................................................................................................16
5.3 Host Interfaces............................................................................................................17
5.3.1 Host 1 Interface ..........................................................................................................17
5.3.2 Host 2 Interface ..........................................................................................................20
5.4 ID-NET™ Interface .....................................................................................................22
5.4.1 ID-NET™ Cables........................................................................................................23
5.4.2 ID-NET™ Response Time..........................................................................................24
iii

5.5 Auxiliary Interface .......................................................................................................28
5.6 Data Source Auxiliary Interface ..................................................................................29
5.7 Inputs..........................................................................................................................29
5.7.1 External Trigger Input (Input 1)...................................................................................30
5.7.2 Generic Input (Input 2)................................................................................................31
5.8 Outputs .......................................................................................................................32
5.9 Other I/O.....................................................................................................................34
6TYPICAL LAYOUTS ..................................................................................................35
6.1 General System Layout ..............................................................................................35
6.2 SC4000 ID-NET™ Multidata Master to Serial Host ....................................................36
6.3 SC4000 ID-NET™ Multidata Master to Serial Host and WebSentinel Supervisor .....37
6.4 SC4000 ID-NET™ Multidata Master/Fieldbus Slave to Host Fieldbus Master ...........38
6.5 SC4000 ID-NET™ Synchronized Master/Fieldbus Slave to Host Fieldbus Master....39
7INDICATOR LEDS .....................................................................................................41
8DISPLAY AND KEYPAD ...........................................................................................42
8.1 Keypad........................................................................................................................42
8.2 Display........................................................................................................................42
8.3 Display Messages.......................................................................................................43
8.3.1 Backup And Restore Procedure .................................................................................44
8.3.2 Example Messages ....................................................................................................45
9TECHNICAL FEATURES...........................................................................................47
INDEX.........................................................................................................................49
iv

v
REFERENCES
CONVENTIONS
This manual uses the following conventions:
"User" refers to anyone using a SC4000 ID-NETTM controller.
"Controller" refers to the SC4000 ID-NETTM controller.
"You" refers to the System Administrator or Technical Support person using this manual to
install, configure, operate, maintain or troubleshoot a SC4000 ID-NETTM controller.
REFERENCE DOCUMENTATION
For further details refer to the SC4000 Help On Line, Host Interface Module Installation
Manual, and specific Scanner Reference Manuals provided as supplementary documentation
on CD-ROM.
SERVICE AND SUPPORT
Datalogic provides several services as well as technical support through its website. Log on
to www.automation.datalogic.com and click on the links indicated for further information
including:
PRODUCTS
Search through the links to arrive at your product page where you can download specific
Manuals and Software & Utilities
- Genius™ a utility program, which allows device configuration using a PC. It provides
RS232 and Ethernet interface configuration.
SERVICES & SUPPORT
- Datalogic Services - Warranty Extensions and Maintenance Agreements
- Authorised Repair Centres
CONTACT US
E-mail form and listing of Datalogic Subsidiaries

COMPLIANCE
POWER SUPPLY
This product is intended to be installed by Qualified Personnel only.
This device is intended to be supplied by a UL Listed NEC Class 2 power source.
CAUTION
Total power consumption is given by adding the SC4000 power consumption
to that of all the devices powered through the SC4000 (optional reading
device, P.S., I/O). Refer to the manual of the connected devices for details
about minimum/maximum supply voltage and power consumption.
Each SC4000 supports only 1 optional reading device on the 25-pin connector +
system accessories.
CE COMPLIANCE
Warning: This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
FCC COMPLIANCE
Modifications or changes to this equipment without the expressed written approval of Datalogic could
void the authority to use the equipment.
This device complies with PART 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept any
interference received, including interference which may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case
the user will be required to correct the interference at his own expense.
HANDLING
The SC4000 is designed to be used in an industrial environment and is built to withstand
vibration and shock when correctly installed, however it is also a precision product and
therefore before and during installation it must be handled correctly to avoid damage.
avoid that the controller is dropped (exceeding shock limits).
do not weld near the controller which can cause electrostatic, heat or display window
damage.
do not spray paint near the controller which can cause display window damage.
vi

GENERAL VIEW
SC4000
6
1
5
4
7
2
3
Figure A
Indicator LEDs
1
Display 4x20 Characters
2
Compression Connectors (5)
5
IP65 protection cover when not using 25-pin
Optional Passthrough Device Connector
6
3-Key Keypad
3
Cover Screws (4)
Host Interface Module Panel
7
4
vii

9
10
13
11
12
7
15
8
14
7
6
11
4
5
2
3
1
Figure B
Power Switch (ON/OFF)
1
2 Source Chassis Grounding Selector
3 Host 2 RS485 HD Termination Resistance
5
4 Host 2 Shield Selector
Power Source Selector
6 Data Source Port Connector
Indicator LEDs
7
Auxiliary Port Connector
8
IP65 Host Interface Module Connector9
Standard Host Interface Module Connector
10
Spring Clamp Terminal Blocks11
Mounting Holes (2)
12
Host 1 RS485 HD Termination Resistance Switch13
ID-NET/Host 1 Shield Selector14
15 ID-NET Termination Resistance Switch
viii

INTRODUCTION 1
1 INTRODUCTION
1.1 PRODUCT DESCRIPTION
SC4000 is an industrial controller designed for high speed data collection in an ID-NET™
network of Datalogic Automation’s 1D/2D code readers.
SC4000 offers high communication performance and connectivity to the most common
fieldbus systems by means of a complete range of optional Host Interface modules.
Performance
SC4000 data concentrator offers high communication performance, excellent connectivity
and advanced software tools for monitoring and control of data collection networks. Up to 31
readers can be connected to satisfy the most demanding applications. Through SC4000, a
multi-station reading system can be realized in a very simple way.
The SC4000 unit collects data, monitors the status of the ID-NET™ network and provides
statistics.
Connectivity
A large number of communication interfaces are provided to satisfy all the most common
demands. Three standard serial interfaces, always available, can be combined with a
complete range of optional modules providing connectivity to standard Ethernet TCP/IP
network or to the most common fieldbus systems.
Ease of Installation
Installation is simplified thanks to accessible through-holes for mounting screws with closed
device. Optional adapters are available for fast fixing to Bosch profiles and DIN rail mounting.
Moreover, the accessible spring clamps allow easy cabling operation.
Ease of Setup
SC4000 is easily programmed through Genius™, the multi-language SW configuration
program that helps to automate and speed up the complete network configuration and
calibration.
Ease of Maintenance
SC4000 allows complete monitoring of the network status, immediately providing useful
information about performance and malfunctioning to users as well as to Datalogic
WebSentinel™, the new surveillance software solution (available as an option) for the total
remote control and monitoring of the readers.
WebSentinel™ collects data from the SC4000 network through the optional Ethernet TCP/IP
host interface module, immediately providing useful information about performance and
malfunctioning as intuitive visual onscreen data also accessible through the Internet network.
WebSentinel™ allows remote data access through the most common Web browsers, as well
as easy remote control, configuration and monitoring by means of the Genius™ pass-
through feature.
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SC4000 REFERENCE MANUAL
1
Basic diagnostic and statistic information is directly available in multiple languages (English,
French, German, Italian and Japanese) on the backlit 4-lines display, while intuitive LEDS
provide indications about the status of the device as well as of the entire network.
When quick and reliable replacement is needed, SC4000 takes advantage of the embedded
Backup & Restore module. This memory unit allows complete configuration and
environmental parameter backup for SC4000 and all connected devices, granting secure and
rapid replacement of any code reader in the ID-NET™ network.
Industrial Features
SC4000 features IP65 protection class and an operating temperature up to +50 °C (+122 °F).
Main Features
Some of the main features of this controller are given below:
Industrial controller for high speed data collection from up to 31 reading stations
ID-NET™ interface for data collection network
Open architecture allows comfortable connectivity to Ethernet TCP/IP, Profibus,
DeviceNet, Ethernet/IP and other common networks
Complete network monitoring, statistics and diagnostics through WebSentinel™ software
Multi-language Display and Keypad for easy network monitoring and diagnostics
Embedded Backup and Restore feature to minimize plant downtime
10 to 30 VDC Power Supply
Power, Communication and I/O LED indicators and convenient Power on/off switch
Multi-language Genius™ SW tool allows rapid network configuration
Device Programming: Windows-based SW (Genius™) via Serial or Ethernet link, Serial
Host Mode Programming sequences
Flexible mounting and simplified wiring to speed up the installation
IP65 rated industrial design
Applications
SC4000 ID-NETTM controller has been developed for use in numerous industries like:
Automated Warehousing
Work-in-progress Control
Product Traceability and Quality Control
2

INTRODUCTION
3
1
1.2 ACCESSORIES
SC4000 can be equipped with optional accessories as follows:
Name Description Part Number
BM200 Ethernet TCP/IP Module STD 93ACC1851
BM210 Ethernet TCP/IP Module IP65 93ACC1852
BM300 Profibus Module STD 93ACC1810
BM310 Profibus Module IP65 93ACC1811
BM400 DeviceNet Module IP65 93ACC1814
BM500 Ethernet/IP Module STD 93ACC1812
BM510 Ethernet/IP Module IP65 93ACC1813
BM520 Ethernet/IP Module IP54 93ACC1840
BM600 CANopen Module STD 93ACC1815
BM700 Profinet Module STD 93ACC1816
BM1100 CC-Link Module STD 93ACC1845
BM1200 Modbus TCP STD 93ACC1848
BM1210 Modbus TCP IP65 93ACC1849
BA100 DIN Rail Adapters 93ACC1821
BA200 Bosch Adapters 93ACC1822
BA900 Two Cable Glands Panel 93ACC1847
1.3 SUPPORTED READING DEVICES
The following reading devices can be connected as Slave nodes in an ID-NET™ network
through a passive CBX100 connection box having SC4000 as the ID-NET™ Master.
ID-NET™ Linear Scanners 2D Readers
Full-Speed DS2100N NSC DS2400N NSC DS4800 Matrix 200™ Matrix 400™
DS6300 DS6400 DX6400Low-Speed *
(sw v. 6.62) DS8100A DX8200A
Any serial device (Hand-Held Reader, 6K, 8KA Scanner, Matrix-2000™, etc.), can be
connected through a CBX800 Gateway for Full-Speed ID-NET™ compatibility with SC4000.
See the CBX800 Gateway Installation Manual for details.
NOTE
For 6K and 8KA Series devices, the software update Package 6.62 allows
the 6K/8KA readers to work in a 57.6 Kbps (Low-Speed) ID-NET™ network
through a passive CBX100 connection box as Slaves. This requires the
entire ID-NET™ network to be configured with this baudrate.

SC4000 REFERENCE MANUAL
2
2 INSTALLATION
2.1 PACKAGE CONTENTS
Verify that the SC4000 and all the parts supplied with the equipment are present and intact
when opening the packaging; the list of parts includes:
SC4000 ID-NET™ Controller with IP65 25-pin protection cover
Quick Reference Guide
Mounting screws and washers (2)
SC4000 Configuration CD-ROM
4

INSTALLATION 2
2.2 OVERALL DIMENSIONS
The diagram below gives the overall dimensions of the SC4000 and shows the two mounting
through-holes.
Mounting
Holes
mm
inch
Figure 1 - Overall Dimensions
5

SC4000 REFERENCE MANUAL
6
2
2.3 MECHANICAL INSTALLATION
SC4000 can be mounted to various wooden or plastic surfaces using two self-threading screws
(3.9 x 45 mm) and washers.
Mounting to other surfaces such as concrete walls or metallic panels requires appropriate
user-supplied parts (screws, screw anchors, nuts, etc).
SC4000 can also be mounted to a DIN rail or a Bosch Frame using the following mounting
accessories: BA100 (93ACC1821), BA200 (93ACC1822).
2.4 OPENING THE SC4000
To install the SC4000 or during normal maintenance, it is necessary to open it by unscrewing
the four cover screws:
CAUTION
The SC4000 must be disconnected from the power supply during this
operation.
2.5 ACCESS TO INTERNAL PARTS
To make installation and replacement easier, the SC4000 is made up of three parts:
1) the body of the device containing all electronic components and optional boards
2) the transparent removable cover for inspection and for easy access to spring clamps
and internal modules
3) the removable front connector panel providing easy access to the serial and optional
interface modules
Figure 2 – SC4000 Front Connector Panel

PINOUT 3
3 PINOUT
Group Name Function
Vdc Power Supply Input Voltage +
GND Power Supply Input Voltage -
Input Power
Earth Protection Earth Ground
+V Power Source – External Trigger
I1A External Trigger A (polarity insensitive)
I1B External Trigger B (polarity insensitive)
External Trigger
Input
-V Power Reference – External Trigger
+V Power Source – Inputs
I2A Input 2A (polarity insensitive)
I2B Input 2B (polarity insensitive)
Generic Input
-V Power Reference – Inputs
+V Power Source – Outputs
-V Power Reference – Outputs
O1+ Output 1+
O1- Output 1-
O2+ Output 2+
Outputs
O2- Output 2-
O3A Output 3A (polarity insensitive)
O3B Output 3B (polarity insensitive)
+V Power Source – Other I/O
I3A Input 3A (polarity insensitive)
I4A Input 4A (polarity insensitive) (to 25-pin connector only)
-V Power Reference – Other I/O
Other I/O
I34B Input 3B and 4B (common) (polarity insensitive)
TX Auxiliary Interface TX
RX Auxiliary Interface RX
Auxiliary
Interface (1) SGND Auxiliary Interface Reference
REF Network Reference
ID+ ID-NET™ network +
ID-NET™
ID- ID-NET™ network -
Network Shield Network Cable Shield
TX Data Source Aux TX
RX Data Source Aux RX
Data Source
Auxiliary
Interface (2) SGND Data Source Aux Reference
RS232 RS485FD RS485HD
TX TX+ RTX+
RTS TX- RTX-
RX *RX+
CTS *RX-
Host 1 Interface (3)
SGND SGND SGND
RS232 RS485FD RS485HD
TX TX+ RTX+
RTS TX- RTX-
RX *RX+
CTS *RX-
Host 2 Interface (4)
SGND SGND SGND
7

SC4000 REFERENCE MANUAL
8
3
*Do not leave floating, see Reading Device Reference Manual for connection details.
(1) The Auxiliary Interface group is connected to the 9-pin Auxiliary connector and is used for
configuring the SC4000 parameters through Genius™, the multilanguage software tool.
(2) The Data Source Auxiliary group is connected to the 9-pin Data Source connector and is
used for configuring the reading device parameters through Genius™, the multilanguage
software tool.
(3) Host 1 Interface is for data transmission to Host.
(4) Host 2 Interface is for data transmission to Host or Data Source for additional reading
device in Pass Through (e.g. Hand Held Reader).
The input power signals Vdc, GND and Earth as well as the network signals REF, ID+, ID-
and Shield; and RTX+, RTX- and SGND are repeated to facilitate system cabling. In this way
the power and network busses can enter and exit the SC4000 from different spring clamps
but be physically connected together.
NOTE
To avoid electromagnetic interference:
-Connect SC4000 Protection Earth (Earth) to a good earth ground.
-Connect the reading device chassis to earth ground through the jumper,
(default setting, seeFigure 4).
-Connect the Network Cable Shield (Shield) to Filtered Earth through the
jumper (default setting, see Figure 3).
CAUTION
Do not connect to the Host 1 Interface spring clamp terminals if using Host
Interface Modules (Fieldbus and non Fieldbus).

JUMPER AND SWITCH SETTINGS 4
4 JUMPER AND SWITCH SETTINGS
4.1 JUMPER SETTINGS
4.1.1 Power Source Jumper Settings
For most applications input power is provided by connecting to the dedicated spring clamp
connectors inside the SC4000.
However SC4000 may accept power from the connected reading device through the 25-pin
Data Source connector. This is useful, for example, to pass power to connected accessories
such as Encoder and Presence Sensor from DX8200A VAC models or 6K/8K scanners
powered directly through the network. See the relative reading device Reference Manual for
details.
To power SC4000 from the data source, the power source jumper must be placed in the
"power from device" position as indicated in Figure 3.
Power from
device
Power from
clamps (default)
Figure 3 - Power Source Jumper Settings
4.1.2 Host 2 Shield Jumper Settings
The Host Interface 2 shield (Shield) can be connected to Earth Ground (Earth) either directly
or through a filter circuit. If the jumper is left open, the network cable shield (Shield) is
floating.
Equivalent
Filter Circuit
Filtered Earth (default)
Earth Floating
Figure 4 - Host 2 Shield Jumper Settings
4.1.3 Source Chassis Grounding Jumper Settings
The data source chassis grounding method can be selected by positioning a jumper (see
Figure 5 ). In this way the reading device chassis can be connected to earth ground (only if
pin Earth is connected to a good earth ground). For all reading devices except 6K/8K, the
chassis can alternatively be connected to the power supply ground signal (GND) or it can be
left floating but, in this case, the jumper must be removed. For 6K or 8K scanners the chassis
is internally connected to GND.
9

SC4000 REFERENCE MANUAL
4
All Reading Devices (except 6K/8K)
to Earth (default)to GND Floating
6K, 8K Family Scanners
The scanner chassis is
internally connected to GND
to Earth (default)
Figure 5 – Chassis Grounding
4.1.4 ID-NET/Host 1 Shield Jumper Settings
The Network shield (Shield) can be connected to Earth Ground (Earth) either directly or
through a filter circuit. If the jumper is left open, the network cable shield (Shield) is floating.
Filtered Earth
(default)
Earth floating
Equivalent
Filter Circuit
Figure 6 - ID-NET/Host 1 Shield Jumper Settings
4.2 NETWORK BUS TERMINATION
4.2.1 ID-NET™ Termination
OFF ON
Figure 7 – ID-NET™ Termination Resistance Switch
The ID-NET™ termination resistance switch enables or disables the insertion of the bus
termination resistor for ID-NET™ network applications.
CAUTION
In ID-NET™ network applications the termination resistor must be enabled
ONLY on the first and last devices of the chain. On all the other devices this
resistor MUST NOT be enabled (OFF).
10

JUMPER AND SWITCH SETTINGS 4
4.2.2 Host 1 RS485 HD Termination
OFF ON
Figure 8 – Host 1 RS485 HD Termination Resistance Switch
The Host 1 RS485 HD termination resistance switch enables or disables the insertion of the
bus termination resistor for RS485 Half Duplex Multidrop applications.
CAUTION
In Multiplexer applications the termination resistor must be enabled ONLY
on the last device of the chain, the farthest away from the Multiplexer
(assuming the Multiplexer is the first device of the chain). On all the other
devices this resistor MUST be OFF (disabled).
This switch must also be OFF (disabled) when Host Interface Modules
are used.
4.2.3 Host 2 RS485 HD Termination
OFF ON
Figure 9 – Host 2 RS485 HD Termination Resistance Switch
The Host 2 RS485 HD termination resistance switch enables or disables the insertion of the
bus termination resistor for RS485 Half Duplex Multidrop applications.
CAUTION
In Multiplexer applications the termination resistor must be enabled ONLY
on the last device of the chain, the farthest away from the Multiplexer
(assuming the Multiplexer is the first device of the chain). On all the other
devices this resistor MUST be OFF (disabled).
This switch must also be OFF (disabled) when Fieldbus Modules are
used.
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SC4000 REFERENCE MANUAL
4
4.3 NETWORK PARAMETER SELECTORS
The integrated backup and restore module provides four rotary switches which allow easy
manual selection of network parameters.
As shown in Figure 10 , the Net Type rotary switch allows Network Type selection , while
three dedicated rotary switches (X1, X10, X100) can be used for manually selecting
Addressing and Baud Rate.
The backup and restore module also includes an additional slide switch which allows write
protection for security purposes.
Write
protection
switch
Figure 10 – Network Parameter Selectors
4.3.1 Network Type Selection
The network type depends on the application layout and installed accessories.
Net Type Switch
0 = None (no network present)
1 = Ethernet/IP
2 = Profibus
3 = DeviceNet
4 = CC-Link
5 = Profinet
6 = CANopen
7 = Software Configuration Controlled Host Interface Network
8 = ID-NET™ Slave Synchronized
9 = ID-NET™ Slave Multidata
The Net Type selector switch allows setting the ID-NET™ network:
ID-NET™ Masters communicating with the Host through the main serial interface, and all
other non network applications must be set to None (0).
ID-NET™ Slaves must be set to Slave Synchronized (8) or Slave Multidata (9) depending
on the ID-NET™ network Topology Role (same as Master).
Through the SC4000, several types of accessory Host Interface Modules are available to
connect the SC4000 ID-NET Master to a Host network as a Slave node of that network.
Note: ID-NET™ Slaves (positions 8 and 9) exclude Host network configuration.
The Net Type switch settings (1 – 6) assign the Host network type through the hardware
switch; the Node Address is assigned by the Network Address Selection switches. These
settings override the software configuration and therefore when used, must match the actual
Host Interface Module.
12