DCS BFGC-30BS-N User manual

8
INSTALLATION
LOCATING OUTDOOR APPLIANCE/BUILTIN CLEARANCES
LOCATION:
When determining a suitable location, take into account concerns such as exposure to wind (If located in a windy
area, a wind break must be provided to prevent poor burner performance or product damage.), proximity to traf-
fic paths and keeping any gas or electrical supply lines as short as possible. Locate the outdoor appliance only in
a well ventilated area. Do not install the outdoor appliance under overhead unprotected combustible construc-
tion. Never locate the outdoor appliance in a building, garage, breezeway, shed, gazebo, lanai or other such
enclosed areas without an approved ventilation system. During heavy use, the outdoor appliance will produce a
lot of smoke and flames. Ensure there is adequate area for it to dissipate.
Important!
Gas fittings, regulator, and installer supplied shut-off valves must be used and easily accessible.
Clearances to Combustible* Construction ( see definition on page 9) :
A minimum of 12” from the sides and a minimum of 12” from the back must be maintained from the outdoor ap-
pliance above the cooking surface to adjacent vertical combustible* construction. (Fig. 01) Do not install under
unprotected combustible* construction.
Important!
All outdoor appliances must have an insulated jacket to combustible island construction.
Clearances to Noncombustible** Construction ( see definition on page 9) :
A minimum of 3” clearance from the back of the outdoor appliance to noncombustible** construction is required.
It is desirable to allow at least 6” side clearance to noncombustible** construction above the cooking surface or
counter space. The outdoor appliance can be placed directly adjacent to noncombustible** construction below
the cooking surface.
WARNING!
Failure to maintain required clearances creates a fire hazard that may result in property damage or serious personal
injury.
WARNING!
If a Noncombustible** material such as metal is covering a combustible material such as wood, the minimum clear-
ance distance needs to be held to the wood. The presence of a Noncombustible** material inside the clearance zone
does not eliminate the minimum clearance zone to combustible material.
10-1/2"
Maintain
12" from
combustible
construction
10 -1/16"
25-1/2"
22-3/4"
2"
Bottom of
support flange
Maintain
12" from
combustible
construction
Maintain
12" from
combustible
construction
Fig. 01

9
INSTALLATION
LOCATING BUILTIN CLEARANCES
WARNING!
The appliances are designed to function in an open area. Recommended minimum clearances should be maintained
to all surfaces (combustible* and noncombustible**) for optimum performance. Noncombustible** material within
the minimum clearance area could result in discoloration or deterioration.
*DEFINITION OF COMBUSTIBLE MATERIAL - Any materials of a building structure or decorative structure made of wood, compressed
paper, plant fibers, stucco or other materials that are capable of transferring heat or being ignited and burned. Such material shall be
considered combustible even though flame-proofed, fire-retardant treated, or painted surface or plastered.
**DEFINITION OF Noncombustible MATERIAL - Material which is not capable of being ignited and burned, such as materials consisting
entirely of, or a combination of, steel, iron, brick, tile, concrete, slate, and plaster (which is unpainted).
Important!
It is recommended that a minimum of two 12 1/4x12 1/4” (311 x 311mm) vents be provided in order to safely
dissipate unburned gas vapors in the event of a gas supply leak. These are to be located on each side of the
enclosure and within 5” (127mm) of the top.
WARNING!
Note specific built-in enclosure ventilation requirements. See text and Fig. 02.
GENERAL
The outdoor appliance is designed for easy placement into masonry enclosures. For non-combustible applica-
tions the outdoor appliance drops into the opening shown in Fig. 03 and hangs from its side flanges. The deck
must be level and flat. A deck is not required to support the unit from the bottom. When using the insulated
jacket in a combustible enclosure application, see the bottom of Fig. 03. The jacket assembly must be supported
from the bottom by a ledge on each side or a solid deck beneath the entire insulated jacket.
INSULATED JACKET:
If the outdoor appliance is to be placed into a combustible enclosure, an approved insulated jacket is required
and is available from your dealer. Insulated jacket is not required for BFGC-30BS Side Burner Sink Model.
Useonly the DCS insulated jacket (p/n #70859) which has specifically been designed and tested for this purpose.
Review the detail drawing shown (Fig. 03) and take into account the provisions shown for gas line hook-up clear-
ance in the right rear corner. It is recommended that ventilation holes are provided in the enclosure to eliminate
the potential build-up of gas in the event of a gas leak. The supporting ledges or deck must be level and flat.
Thecounter should also be level.
Fig. 02
Ventilation Requirements:
A
B
NOTE: Follow all
ventilation notes.
CUTOUT DIMENSIONS OF MATCHING
ACCESS DOORS/DRAWERS:
AB
22"
28"
34"
46"
22"
34"
28"
46"
20"
20"
20"
20"
20"
20"
20"
20"
ACCESS DOOR/
DRAWER MODELS
ADN120X24
ADN120X30
ADN120X36
ADN120X48
ADR224
ADR236
ADR230
ADR248
Note: not drawn to scale
Opening for
access doors/drawers
EN
Note: the enclosure should
have ventilation holes to
prevent gas build-up in the
event of a leak. Refer to ANSI Z21.58
Standard for Outdoor Cooking Gas
Appliances, Section 1.7 Enclosures For Self
Contained LP-Gas Supply Systems.

10
grill
exhaust
12" (to combustible construction)
10-1/16"
22-3/4"
25-1/2"
3/4"
2"
Standard layout for non-combustible enclosure:
NOTE: See page 9 for ventilation notes.
28-1/2"
Bottom of
support ange
28"
34-7/8" 23-3/4"
3-1/2"
18-1/2"
20"
11-1/8"
35-1/2"
Max. opening for access doors/drawers
(see page 9 for ordering information)
4" x 4" opening
for gas supply line
opening for access doors
(see page 9 for ordering information)
4" x 4" opening
for gas supply line
22-3/4"
18-1/2"
20"
10-1/8"
35-1/2"
Max.
Layout for insulated jacket only - combustible enclosure:
NOTE: See page 9 for insulated jacket
part ordering information.
28"
3"
12" min.
INSTALLATION
BUILTIN CONSTRUCTION DETAILS
Fig. 03
WARNING!
If installing the grill
into a non-combustible
enclosure, all combustible
construction must still be
outside the 12 inch clear-
ance zone. If your island
is made of stucco over the
top of wooden studs, the
wood can not be inside the
12 inch clearance zone to
combustible, even though
the stucco is what is touch-
ing the grill area.
NOTE: See page 9 for ventilation notes.

11
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
IMPORTANT:
Read all instructions before you begin. Do not jump ahead or skip any step.
CAUTION:
Some parts have sharp edges; care must be taken when handling the various components to
avoid injury. Please read safety information provided in these instructions before beginning
assembly. Wear gloves when handling.
Two or more people should work together to assemble the cart and All-Grill, Double Side
Burner/Sink, or Double Side Burner/Griddle.
NOTE: Avoid using optional side shelf to move cart. Push or pull cart by grasping corners of head.
Getting Started
nRemove packaging.
Contents Included:
Your cart is packaged in one box. The box contains your 30” cart and a
universal hardware kit to be used for head installation and may contain
extra hardware for your convenience.
Tools Required:
Contents Qty.
22.5”
11-1/2”
X
19-3/4”
12-3/16”
X
19-3/4”
24.128”
26.6”
19.08” 2.497”
1
13
2
2
4
2
Machined Phillips
screws
10-24X1/2”
Eye Goggles
Work Gloves
5/32” Allen Wrench
3/16” Allen Wrench
Power Screwdriver or
Variable Speed Drill with
Phillips - tip #2 Attachment
30” Cart
Bracket, Tab
3/32” Allen Wrench
Bolt Hex
1/4-20-1/2”
Washer
.313 x .750
Nut Hex
1/4-20
LOCATING THE CART
For proper use, this product should be installed/positioned on a flat ground or patio. Unevenness such as
bumps, cracks and protrusions should be 1/4” or less. Refer to Fig. 04 for required flat area dimensions.
CAD 30 = 30”
CAD 36 = 36”
CAD 48 = 48”
4 feet
Fig. 04
TOP VIEW (with drawers open)
EN

12
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
Step 1
Link Carts Together (optional)
(To link two or more CAD carts, the following instructions must be done first, using
the hardware provided, before installing the top modules.)
1. To link your carts together - hand tighten 2 bolts, 4 washers, and 2 nuts on the front and back sides of the carts as
shown in Fig. 04. Carefully wrench tighten fasteners once carts are aligned with each other.
CAUTION:
Once the carts are linked, they cannot be moved. Moving the carts once linked could damage the carts.
Head of bolt with washer
End of bolt with nut and washer
Head of bolt with washer
End of bolt with nut and washer
Fig. 05

13
Step 2
Outdoor Appliance Head Preparation
1. First you will need to remove the angle brackets from the side
of the unit and replace them with cart mount brackets
(Fig. 06). Unit is shipped prepared for island installation.
2. Install the bracket tab on both sides of the appliance head
using 8 of the 10-24 x 1/2” screws. Install each bracket with 4
screws on each side of the outdoor appliance head
(Fig. 07 and 08). Fig. 06
Fig. 07 Fig. 08
SCREWS
SCREWS
Step 3
Head Placement onto Cart (2 Persons Required)
1. Remove drip tray/pan (Fig. 09) and other removable components
(to lighten the load) such as grates, top burner caps and
components, and griddle flue cover, radiant tray and grill burner
for easier handling.
2. Two persons required to lift head (sink module shown).
Placing head on cart, place rear of head over the rear of the cart
first (Fig. 10). Then allow the rear side tabs to first locate in
the slots on the top of the cart sides. The other tabs will locate in
the middle and front slots as the head is lowered into position on
the cart (Fig. 11).
3. Position tabs on side bracket to fit into slots on the cart (be aware
of pinch points)(Fig. 11 -13). When complete, the leading ledge should sit flush on the top of the cart (no gap).
4. Secure the head to rear of cart (Fig. 14) with (2) Phillips-head screws provided (10-24 x 1/2”)(p/n 211242).
Fig. 09
Fig. 10 Fig. 11
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
TABS
EN

3. Position tabs on side bracket to fit into slots on the cart (be aware of pinch points)(Fig. 12-13). When complete,
the leading ledge should sit flush on the top of the cart (no gap)(Fig. 14).
4. Secure the head to rear of cart (Fig. 15) with (2) Phillips-head screws provided (10-24 x 1/2”).
5. Install remaining (3) screws (10-24 x 1/2”) into the front of head to the cart (Fig. 16).
6. Slide drip tray/pan back into place and reinstall parts removed in Step 3, #1.
14
Fig. 16
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
Fig. 14
PINCH POINT
Fig. 15
Fig. 12 Fig. 13

15
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
Step 4
Gas Hookup - LP
Make sure the cart assembly is stable. Open the tank drawer. Place the LP tank into location as shown in Fig. 17.
Connect the regulator assembly to the tank connection with all appliances valves in the “OFF” position. Open the
tank valve and test for gas leaks (Fig. 18).
Fig. 17 Fig. 18
FOR YOUR SAFETY
To prevent personal injury or damage to the drawers, do not overload them. The maximum rating of each drawer is
35 pounds.
WARNING!
Do not push down on the top of the drawers. The unit could tip forward.
Fig. 19
Cover hanger
Fig. 20 Fig. 21
COVER HANGER
To use the cover hangers provided, first place the cover hanger
into the slot on the side or rear of your Cart (Fig. 19). Then hang
the cover in either direction. (Fig. 20 or 21).
Note:
Do not move the cart while the covers are hung. This could cause
the covers to fall off the hangers and damage the covers.
EN

GAS REQUIREMENT
Verify the type of gas supply to be used, either natural or LP, and make sure the marking on the appliance rating
plate agrees with that of the supply. The rating plate is located on the bottom of the outdoor appliance. Never
connect an unregulated gas line to the appliance. You must use the gas regulator provided with the unit even if
the supply is controlled.
An installer-supplied gas shut-off valve must be installed in an easily accessible location. All installer supplied
parts must conform to local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA
70 or the Canadian Electrical Code, CSA C22.1, and the National Fuel Gas Code, ANSI Z223.1 or CSA B149.1 Natural
Gas Installation Code or CSA B149.2 Propane Installation Code. In Massachusetts such shut-off valves should be
approved by the Board of State Examiners or Plumbers & Gas Fitters.
All pipe sealants must be an approved type and resistant to the actions of LP gases. Never use pipe sealant on
flare fittings. All gas connections should be made by a qualified technician and in accordance with local codes
and ordinances. In the absence of local codes, the installation must comply with the National Fuel Gas Code,
ANSI Z223.1. Gas conversion kits are available from the factory. When ordering gas conversion kits, have the
model number, and the type of gas (natural or LP) from your outdoor appliance.
TOTAL GAS CONSUMPTION OF THE OUTDOOR APPLIANCE WITH ALL BURNERS ON HI/SEAR:
BFGC-30G - 50,000 Btu/hr BFGC-30BGD - 49,000 Btu/hr BFGC-30BS - 34,000 Btu/hr
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 kPa.) The appliance must be iso-
lated from the gas supply piping system by closing its individual manual shut-off valve during any pressure test-
ing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 kPa.). The installation of
this appliance must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code,
ANSI Z223.1. Installation in Canada must be in accordance with the Standard Can1-b149.1 and/or .2 (installation
code for gas burning appliances and equipment) and
local codes.
NATURAL GAS HOOK UP: THIS TYPE OF
CONNECTION SHOULD BE PERFORMED BY A
CERTIFIED OR LICENSED TECHNICIAN ONLY.
Connection: 1/2” NPT male with 3/8” flare adapter.
Operating pressure: 4.0” W.C. Supply pressure: 5”
to 14” water column. If in excess of 14” W.C., a step-
down regulator is required. Check with your local
gas utility company or local codes for instructions on
installing gas supply lines. Be sure to check on type
and size of run, and how deep to bury the line. If the
gas line is too small, the outdoor appliance will not
function properly. Any joint sealant used must be
an approved type and be resistive to the actions of
natural gases.
TO HOOKUP THE FITTINGS SUPPLIED
WITH THE OUTDOOR APPLIANCE:
Assemble as shown (Fig. 22). Use threading com-
pound on male threads only. Do not use threading
compound on the male end of the 1/2” NPT to 3/8
flare adapter. Use a second pipe wrench to hold the
outdoor appliance inlet pipe to avoid shifting any
internal gas lines of the outdoor appliance. Ensure
that the regulator arrow points in the direction of gas
flow towards the unit, away from the supply. Do not forget to place the installer-supplied gas valve in an acces-
sible location.
Bottom of unit
Threading compound
must be resistant to LP gas
Coupling
1/2”NPT x
2.0”
Nipple
Regulator
4.0" W.C.
Adapter 1/2”NPT
to 3/8”flare fitting
Do not put threading
compound on these
threads
*Installation must conform with local
codes or with the National Fuel Gas Code
ANSI Z223.1 or the CSA B149.2 Propane
Installation Code
Installer supplied shut-off
valve must be easily
accessible*
1/2”NPT x 5.0”
Nipple
Fig. 22 Natural Gas
INSTALLATION
GAS HOOKUP
16

17
LP GAS HOOK UP TYPE 1 OR QCC1 REGULATOR:
All outdoor appliances orificed for use with LP gas come equipped with a high capacity hose/regulator assembly
for connection to a standard 20 lb. LP cylinder (Type 1). The LP tank is not included.
Connection: 1/2” NPT male with a 3/8” Flare adapter (included). LP Hose with a quick disconnect and fittings are
included. Operating pressure: 11.0” W.C.
CAUTION!
Before connecting LP tank to regulator, check that all burners are in the “OFF” position and the lid has been re-
moved.
To connect the LP regulator/hose assembly to the tank/valve assembly, first make sure the main valve on the tank
is completely closed. Although the flow of gas is stopped when the Type 1 system is disconnected as part of its
safety feature, you should always turn off the LP tank main valve (Fig. 23) after each use and during transport of
the tank or unit. Insert the regulator inlet into the tank valve and turn the black coupler clockwise until the cou-
pler tightens up. Do not overtighten the coupler. Turn the main tank valve on, push and turn the burner control
valves on the unit to the “HI” position for about 20 seconds to allow the air in the system to purge, turn valves off
and wait 5 minutes before attempting to light the burners.
To disconnect the coupler, first make sure the main tank valve is turned off. Grasp the coupler and turn counter
clockwise. The inlet will then disengage. Remove the inlet from the tank valve opening if it has not already done
so when it disengaged. Your local LP filling station should be equipped with the proper equipment to fill your
tank.
LP TANK REQUIREMENTS:
A dented or rusty LP tank may be hazardous and should be checked by your LP supplier. The cylinder that is
used must have a collar to protect the cylinder valve. Never use a cylinder with a damaged valve. Always check
for leaks after every LP tank change. The LP gas cylinder must be constructed and marked in accordance with the
specifications for LP gas cylinders of the U.S. Department of Transportation (DOT or CAN/CSA-B339) and designed
for use with a Type 1 system only. Do not change the regulator/hose assembly from that supplied with the unit
or attempt to use a Type 1 equipped regulator/hose assembly with a standard 510 POL tank/valve assembly. The
cylinder must be provided with a shut-off valve terminating in a LP gas supply cylinder valve outlet specified, as
applicable, for connection Type 1. If the appliance is stored indoors, the cylinder must be disconnected and
removed from the appliance. Cylinders must be stored outdoors in a well-ventilated area out of the reach of
children.
Note:
When an LP unit is directly attached
into an LP house system, the step-
down regulator MUST be used to
reduce the supply pressure to a max.
14” W.C. and min. 11” W.C. to the
outdoor appliance regulator.
Bottom of unit 1/2”female
NPT x 3/8”male flare
(installed on unit)
Note: Do not put
threading compound
on male threads of flare
fitting
LP Regulator hose
assembly 11" W.C.
(installed on unit)
Type 1 Regulator
Main Tank Valve
Type 1 Tank
*Installation must conform with
local codes or with the National
Fuel Gas Code ANSI Z223.1 or the
CSA B149.2 Propane Installation
Code
T
hreading
compound must be
resistant to LP gas
Fig. 23 LP Gas
INSTALLATION
GAS HOOKUP
EN

18
INSTALLATION
GAS HOOKUP
LP TANK RESTRAINT FOR BUILTIN INSTALLATION
If the grill is to be installed in a Built-in application, then the grill must be installed in accordance with the
Built–in installation guidelines.
If you intend to operate your Built-in grill on LP gas utilizing a 20 lb Type 1 cylinder, then the Built-in LP tank
restraint must be installed prior to initial use of the grill. If you do not have one please contact DCS Customer Care
at [phone] for information on obtaining one.
The following steps will illustrate how to properly locate and install the LP tank restraint within the Built-in enclo-
sure.
NOTE:
The grill comes with the LP Regulator/Hose assembly installed at the factory. The assembly, along with the entire grill
system, is leak tested.
Do not remove the Regulator/Hose assembly from the grill during installation.
Fig. 24
18” max.
The maximum distance from the center
of the manifold cut out to the center of
the tank restraint is 18 inches.
Center of manifold cut
out projected to floor
of the island.
Tank Restraint can be placed
within this area without causing
stress on the LP regulator hose
connection.

19
STEP 1
Place the tank restraint in the island (Fig. 25).
STEP 2
Locate the tank restraint in the island within the recommended area
(Fig. 24 and 26).
STEP 3
Once located, secure to the bottom of the island using all eight hole
locations provided on the restraint. Wood screws can be used for
wooden floors or 1/4 inch diameter anchor screws or bolts may be
used if the floor is concrete or masonry (Fig. 27).
STEP 4
When secure, place the LP cylinder into the tank restraint making
sure to seat the tank all the way down, securely affixing the tank in
the restraint (Fig. 28).
STEP 5
Attach the regulator hose assembly and operate the grill normally as
described in the Use and Care manual (Fig. 29).
INSTALLATION
GAS HOOKUP
Fig. 25
Fig. 26
Fig. 27
Fig. 28 Fig. 29
EN

20
INSTALLATION
GENERAL:
Although all gas connections on the outdoor appliance are leak tested at the factory prior to shipment, a com-
plete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or
excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks, or im-
mediately check if the smell of gas is detected.
Before Testing:
Do not smoke while leak testing. Extinguish all open flames. Never leak test with an open flame. Make a soap
solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the
solution to the fittings. For LP units, check with a full cylinder. The valve panel must be removed to check the
valves and fittings. Remove the knobs, then remove the 2 screws which fasten the valve panel to the unit (you
will need a Phillips screw driver for this). Pull the valve panel outward and unplug the wires from the ignition
module.
To Test:
Make sure all control valves are in the “OFF” position. Turn the gas supply “on”. Check all connections from the
supply line, or LP cylinder up to and including the manifold pipe assembly. Apply the soap solution around the
connection, valve, tubing and end of the manifold. Soap bubbles will appear where a leak is present. If a leak is
present, immediately turn off gas supply, tighten any leaking connections, turn gas on, and recheck. Check all
the gas connections at the base of the control valves where they screw into the manifold pipe.
If you cannot stop a gas leak, turn off the gas supply and call your local gas utility, or the dealer you purchased
the appliance from. Only those parts recommended by the manufacturer should be used on the outdoor appli-
ance. Substitution can void the warranty.
WARNING!
Do not use the outdoor appliance until all connections have been checked and do not leak.
Check all gas supply fittings for leaks before each use. Keep a spray bottle of soapy water near the gas supply
shut-off valve. Spray all the fittings. Bubbles indicate leaks.
Bottom of unit
LEAK TEST POINTS
LP TANK
CHECK HOSE FOR
SIGNS OF ABRASIONS,
CRACKS, OR LEAKS
Bottom of unit
LEAK TEST POINTS
LEAK TESTING  GRILL/GRIDDLE UNIT
Fig. 30 LP Gas Fig. 31 Nat. Gas

21
INSTALLATION
LEAK TESTING  SIDE BURNER
WARNING!
Do not smoke while leak testing. Extinguish all open flames.
Make a soap solution of one part liquid detergent, and one part
water. Never test for leaks with an open flame. For LP units, check
with a full cylinder. Make sure all control valves are in the “OFF”
position. Turn the gas supply “ON”. Check all connections from the
supply line (Fig. 31), or LP cylinder (Fig. 30) up to the manifold pipe
assembly (Fig. 32). Apply the soap solution around the connection
with a spray bottle, brush, or rag. Soap bubbles will appear where
leak is present. If a leak is present, turn off gas supply, tighten any
leaking fittings, turn gas on, and recheck.
WARNING: IMPORTANT!
Inspect the gas supply piping or hose prior to turning the gas “ON”.
If there is evidence of cuts, wear or abrasion, it must be replaced prior to
use. Do not use the side burner if the odor of gas is present. Turn the control knob to “OFF”, then turn off the gas
supply. If using LP, is there gas in the tank? Always keep your face and body as far away from the burner as pos-
sible when lighting.
BURNER ADJUSTMENT - SIDE BURNER
Your new side burner is equipped with burners typical of those used
in restaurants (Fig. 33). These burners are designed for maximum
cleanability and controlability. The burner should never be operated
if the cap is not in place.
BURNER EFFICIENCY AND FLAME CHARACTERISTICS
It is necessary to keep the burner ports and the igniters clean for
proper lighting and efficient performance of the burners. The
burner flame should burn completely around the burner with no ex-
cessive noise or lifting. The flame should be blue in color and stable
with no yellow tips. During initial use, foreign particles in the gas
line, or dust in the air around the appliance may cause an orange
flame. This will disappear with use.
FLAME HEIGHT
The correct height of the flame mainly depends on the size of the
bottom of the cooking utensil, the material of the cooking utensil,
the amount and type of food and the amount of liquid in the utensil.
The following are some basic rules for selecting flame height.
n For safety reasons the flame must never extend beyond the
bottom of the cooking utensil. Never allow flames to curl up the
side of the pan (see Fig. 34).
n Utensils which conduct heat slowly (such as glass-ceramic)
should be used with medium to low flames. If you are cooking with
a large amount of liquid, a slightly larger flame can be used.
Fig. 32
Fig. 33
Fig. 34
Cap
PROPER FLAME HEIGHT
EN

22
Each outdoor appliance burner is tested and adjusted at the factory prior to shipment; however, variations in
the local gas supply or a conversion from one gas type to another may make it necessary to adjust the burners.
Theflames of the burners should be visually checked and compared to that of the drawing in Fig. 35. Flames
should be blue and stable with no yellow tips, excessive noise or lifting. If any of these conditions exist, check if
the air shutter or burner ports are blocked by dirt, debris, spider webs, etc. Proceed with air shutter adjustment.
The amount of air which enters a burner is governed by a sheet metal cup at the inlet of the burner called an air
shutter. It is locked in place by a screw which must be loosened prior to lighting the burner for adjustment.
OUTDOOR APPLIANCE BURNER FLAME HEIGHT:
To access the outdoor appliance burner air shutters, first remove
the valve panel by removing it the same way as described on page
20, section “Before Testing”. With a screw driver, loosen the lock-
screw on the face of the air shutter. Light the burner and adjust
according to the directions (Fig. 35).
To Adjust:
1. Be careful as the burner may be very hot.
2. If the flame is yellow, indicating insufficient air, turn the air shutter
counterclockwise to allow more air to the burner.
3. If the flame is noisy and tends to lift away from the burner, indi-
cating too much air, turn the air shutter clockwise.
4. Once adjusted turn the burner off and reverse steps to reassemble.
LOW SETTING ADJUSTMENT:
The valves on the outdoor appliance feature an adjustable low setting.
Dueto fluctuations in gas pressure, heating value or gas conversion, you may
feel it necessary to increase or decrease gas flow in the low position.
To Adjust:
1. Light the burner.
2. Turn the control knob to the lowest setting (all the way counter-clockwise).
3. Remove the knob.
4. While holding the valve shaft with pliers, insert a thin, flat tipped screwdriver
into the shaft and while viewing the burner adjust to a minimum stable flame (Fig. 36).
WARNING: IMPORTANT!
Before lighting, inspect the gas supply piping or hose prior to turning the gas “on”. If there is evidence of cuts, wear,
or abrasion, it must be replaced prior to use.
1-1/2"
3/8"
Fig. 35 Burner Flame Height
Fig. 36 Low Setting Adjustment
INSTALLATION
BURNER ADJUSTMENT  GRILL/GRIDDLE UNIT

23
INSTALLATION
RADIANT ASSEMBLY
RADIANT ASSEMBLY INSTALLATION:
1. Unpack ceramic rods and remove radiant (Fig.37) from the unit.
2. Unlock radiant end cap by pushing it up with two fingers
(Fig. 38).
3. Place 18 ceramic rods on the radiant (Fig. 39).
4. Lock radiant end cap (Fig. 40).
5. Place the assembled radiant in the unit (Fig. 41).
IMPORTANT:
Placement of the trays in the grill are critical to ensure even cooking performance. Lock radiant end caps must be in
the middle of the grill. See Figure 41.
Note:
In case a ceramic rod breaks:
a) Unlock radiant end cap by pushing it up with two fingers (Fig. 38) or pliers may be used.
b) Replace broken ceramic rod.
c) Lock radiant end cap.
Fig. 37
Fig. 38 Fig. 39
Fig. 40 Fig. 41
Radiant End
Caps
EN

24
INSTALLATION
SINK
FAUCET INSTALLATION
1. Attach the faucet to the sink as shown in Fig. 42 and 42a.
CAUTION:
Finger tight first, then use a 1” wrench.
2. Insert drain plug into the drain hole Fig. 43.
WARNING!
The sink is intended for hand washing and cleaning activities. The sink should not be used for potable water or food
preparation activities unless installed by a certified plumber and per local codes.
SINK INSTALLATION
Permanent Water/Drain Installation (Island Installation)
Use a certified plumber to connect and install water supply and drain system per local code requirements.
Make sure you have the drain connections in accordance with local codes.
Sink water inlet connection is 1/2 male NPS. .
Sink water drain connection is 1-1/2 male NPS.
Sink Water Installation on Cart CAD-30
An optional Sink Drain Accessory Kit Model #70855 is available from your local dealer.
1. Set the burner box securely on a table and attach (installer provided) water supply hose through the hole at the
bottom of the burner box, and attach it to the faucet using a wrench.
Fig. 42
Fig. 43
Faucet stem
Valve
Rubber gasket
Lock washer
Nut
Fig. 42a

25
Attach Side Shelf Accessory on Either Side. Side shelf Model CAD-SK can be installed with the head already on
the cart.
1. Screw shoulder bolts (2) into the bottom screw holes on the side of the cart only (Fig. 44 and 45). Tighten with
5/32 Allen wrench.
INSTALLATION
SIDE SHELF Optional accessory)
Fig. 44 Fig. 45
SHOULDER BOLT
SCREW HOLES
2. Slide left and right side shelf brackets over the shoulder bolt (Fig. 46) and install top screw attaching the side shelf
brackets onto the cart (Fig. 47). Tighten with Phillips screwdriver.
3. Holding the side shelf, install 2 shoulder bolts into the slot and screw into the side shelf tray (Fig. 48). Tighten
witha 3/16 Allen wrench (Fig. 49).
Fig. 48 Fig. 49
Fig. 46 Fig. 47
EN

26
o Specified clearances main-
tained to combustibles.
o Verified proper enclosure
ventilation.
o All internal packaging
removed.
o Knobs turn freely, bezels
centered.
o Each burner lights satis-
factorily, individually or
with adjacent burner lit.
o Air shutters adjusted.
o Adjustable low setting
satisfactory.
o Drip pan in place properly
and sliding freely.
o Pressure regulator con-
nected and set for 4.0”
W.C. Natural, 11.0” W.C. LP
gas.
o Manual shut-off valve
installed and accessible.
o Unit tested and free of
gas and water leaks .
o User informed of gas
supply shut-off valve
location.
oAll radiants are assembled
and put in place.
n PLEASE LEAVE THESE
INSTRUCTIONS WITH THE
USER.
n USER, PLEASE RETAIN
THESE INSTRUCTIONS
FOR FUTURE REFERENCE.
INSTALLATION
SIDE SHELF Optional accessory)
Fig. 50 Fig. 51
CHECK LIST
4. Place shelf in the up position and check that it is level.
If shelf is not level, adjust side shelf set screw. Set screws can be adjusted using a 3/32 Allen wrench (Fig. 50).
Turnthe Allen wrench clockwise to raise the shelf. Turn 1/4 turn and review to see if the shelf is level. The set
screws in the left and right bracket should be adjusted equally to ensure the shelf sits level (Fig. 51).