DECK DOLLY JD4 5 Series User manual

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ASSEMBLY INSTRUCTIONS
JD4x5

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IMPORTANT!!
After assembly, please be sure to operate the Deck Dolly on level,
hard surfaces only. Standing the Deck Dolly in the upright
position on soft or uneven surfaces may lead to injury and/or
damage.
Assembly Instructions
1) Open packaging and inspect to ensure contents are complete.
2) Contents (for either model) should be as pictured below:
2 - 7” Tires
Bottom Cross Support, Tube,
and 4 Brackets with hardware.
2 - Base Plates with hardware
Upper Deck Support,
2 Brackets, & Hardware
The Upper Support is now a ½”
threaded rod. The same assembly
sequence applies.

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2 Uprights with end plugs.
JD4x5 Brackets
3) Preassemble the bottom cross support tube and brackets as shown with ¼ “x 2 ¼”
bolts while leaving the nuts loose.

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4) Preassemble the Upper Deck Support as shown below with 4 1/2” nuts.
5) Preassemble the Base Plates and Tires as shown below. The regular nut should be on
the inside and the serrated nut should be to the outside of the base plate. Take care
to tighten the bolt and nuts to allow the tire to spin freely but not be loose on the
bolt. Use 2 ½” x 3 ¼” bolts with hex nut between tire and bracket and flange nut on
outside of plate.
6) Tap ends caps into Uprights as shown below.

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7) Assemble the pieces as shown below hand tight with ¼”x2 ¼” bolts.
The Base may be tightened when assembled as shown below with 5/16” x 1 ¼” bolts.

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8) Install the brackets as shown below. Depending on how your deck is set up, you may
have to install the brackets on the inside of the uprights. Start with the lowest set of
holes.
9) With the Deck Dolly preassembled, lay the unit over the deck and insert the J-hooks
into the large holes. Once you are satisfied with the fit you may now tighten the bolts
on the brackets.
10) Align the Upper Deck Support into the front deck mount leaving about an 1/8” of
space between the tube and the top of the deck mount. This is to insure that when in
the upright position the weight of the deck is on the lower mounts. There are

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multiple holes so insure that the bottom bracket is seated in the deck mount and
situate the top bracket at the proper holes. Tighten these bolts.
11) You should now align and tighten the lower cross support tube when the brackets
are centered in the lower deck mount.
12) Check all bolts for tightness before operating the Deck Dolly.