Dell E153FPc User manual

Dell E153FPc
15” LCD MONITOR
DELL E153FPc
THESE DOCUMENTS ARE FOR REPAIR SERVICE INFORMATION ONLY.EVERY REASONABLE EFFORT
HAS BEEN MADE TO ENSURE THE ACCURACY OF THIS MANUAL; WE CANNOT GUARANTEE THE
ACCURACY OFTHIS INFORMATION AFTER THE DATE OF PUBLICATION AND DISCLAIMS RELIABILITY FOR
CHANGES, ERRORS OR OMISSIONS.
Service Manual
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Table of contents
Table of contents------------------------------------------------------------------------------------------------------------------------- 02
Revision List-----------------------------------------------------------------------------------------------------------------03
Important Safety Notice ----------------------------------------------------------------------------------------------------------------04
1. Monitor Specifications --------------------------------------------------------------------------------------------------------------05
2. LCD Monitor Description ---------------------------------------------------------------------------------------------------------- 06
3. Operation instructions --------------------------------------------------------------------------------------------------------------07
3.1 General Instructions -------------------------------------------------------------------------------------------------------------07
3.2 Control buttons -----------------------------------------------------------------------------------------------------------------07
3.3 Adjusting the Picture-------------------------------------------------------------------------------------------------------------08
4. Input/Output Specification -------------------------------------------------------------------------------------------------------- 11
4.1 Input Signal Connector------------------------------------------------------------------------------------------------------------11
4.2 Factory Preset Display Modes---------------------------------------------------------------------------------------------11
4.3 Power Supply Requirements----------------------------------------------------------------------------------------------------12
4.4 Panel Specification ---------------------------------------------------------------------------------------------------------12
5. Block Diagram -------------------------------------------------------------------------------------------------------------------------14
5.1 Monitor Exploded View ----------------------------------------------------------------------------------------------14
5.2 Software Flow Chart -------------------------------------------------------------------------------------------------------------17
5.3 Electrical Block Diagram ---------------------------------------------------------------------------------------------19
6. Mechanical Instruction -----------------------------------------------------------------------------------------------------------21
7. Schematic -------------------------------------------------------------------------------------------------------------------------------26
7.1 Main Board --------------------------------------------------------------------------------------------------------26
7.2 Power Board --------------------------------------------------------------------------------------------------------------------31
8. PCB Layout ---------------------------------------------------------------------------------------------------------------------------33
8.1 Main Board ----------------------------------------------------------------------------------------------------------------------33
8.2 Inverter/Power Board ---------------------------------------------------------------------------------------------------------34
9. Maintainability ---------------------------------------------------------------------------------------------------------------------- 35
9.1 Equipments and Tools Requirement --------------------------------------------------------------------------------------35
9.2 Trouble Shooting ---------------------------------------------------------------------------------------------------------------36
10. White Balance Adjustment ------------------------------------------------------------------------------------------------------42
11. EDID Content -------------------------------------------------------------------------------------------------------------------------43
12. ISP User Manual ---------------------------------------------------------------------------------------------------------------------43
12.1 Connect ISP Writer preparation action ----------------------------------------------------------------------------------43
12.2 To Use ISP Writer ---------------------------------------------------------------------------------------------------------------44
12.3 Executing ISP --------------------------------------------------------------------------------------------------------------------48
13. BOM List------------------------------------------------------------------------------------------------------------------------------- 49
14. Definition Of Pixel Defects------------------------------------------------------------------------------------------------------- 61
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Revision List
Revision Release Date Revise History TPV model
T560KCLHM8DLN
A00 Mar.-11-2005 Initial Release
T560KCLHM8DRN
A01 Nov.-22-2005
Add “Important Safety Notice”
A02 Mar.-31-2006
Add” Definition Of Pixel Defects”
A03 April-25-2006
Add” Max Brightness measurement” on
Page42
A04 Mar.-30-2007 Add Mechanical Instruction in item 6
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Important Safety Notice
ANY PERSON ATTEMPTING TO SERVICE THIS CHASSIS MUST FAMILIARIZE HIMSELF WITH THE CHASSIS
AND BE AWARE OF THE NECESSARY SAFETY PRECAUTIONS TO BE USED WHEN SERVICING ELECTRONIC
EQUIPMENT CONTAINING HIGH VOLTAGES.
CAUTION: USE A SEPARATE ISOLATION TRANSFORMER FOR THIS UNIT WHEN SERVICING
REFER TO BACK COVER FOR IMPORTANT SAFETY GUIDELINGS
Proper service and repair is important to the safe, reliable operation of all Dell Company** Equipment. The service
procedures recommended by Dell and described in this service manual are effective methods of performing service
operations. Some of these service operations require the use of tools specially designed for the purpose. The special
tools should be used when and as recommended.
It is important to note that this manual contains various CAUTIONS and NOTICES which should be carefully read in
order to minimize the risk of personal injury to service personnel. The possibility exists that improper service methods
may damage the equipment. It is also important to understand that these CAUTIONS and NOTICES ARE NOT
EXHAUSTIVE. Dell could not possibly know, evaluate and advise the service trade of all conceivable ways in which
service might be done or of the possible hazardous consequences of each way. Consequently, Dell has not
undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not
recommended by Dell must first satisfy himself thoroughly that neither his safety nor the safe operation of the
equipment will be jeopardized by the service method selected.
* * Hereafter throughout this manual, Dell Company will be referred to as Dell.
WARNING
Use of substitute replacement parts, which do not have the same, specified safety characteristics may create shock,
fire, or other hazards.
Under no circumstances should the original design be modified or altered without written permission from Dell. Dell
assumes no liability, express or implied, arising out of any unauthorized modification of design. Servicer assumes all
liability.
Take care during handling the LCD module with backlight unit
-Must mount the module using mounting holes arranged in four corners.
-Do not press on the panel, edge of the frame strongly or electric shock as this will result in damage to the screen.
-Do not scratch or press on the panel with any sharp objects, such as pencil or pen as this may result in damage to
the Panel.
- Protect the module from the ESD as it may damage the electronic circuit (C-MOS).
- Make certain that treatment person’s body is grounded through wristband.
- Do not leave the module in high temperature and in areas of high humidity for a long time.
- Avoid contact with water as it may a short circuit within the module.
If the surface of panel becomes dirty, please wipe it off with a soft material. (Cleaning with a dirty or rough cloth may
damage the panel.)
FOR PRODUCTS CONTAINING LASER:
DANGER - Invisible laser radiation when open. AVOID DIRECT EXPOSURE TO BEAM.
CAUTION - Use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure.
CAUTION - The use of optical instruments with this product will increase eye hazard.
TO ENSURE THE CONTINUED RELIABILITY OF THIS PRODUCT, USE ONLY ORIGINAL
MANUFACTURER'S REPLACEMENT PARTS, WHICH ARE LISTED WITH THEIR PART
NUMBERS IN THE PARTS LIST SECTION OF THIS SERVICE MANUAL.
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1. Monitor Specifications
Driving system TFT Color LCD
Size 38cm(15.0")
Pixel pitch 0.297mm(H) x 0.297mm(V)
Viewable angle 120û(H) 100û(V)
Brightness 200cd/m2（Min）
LCD Panel
Response time (typ.) 16 ms
Video Analog Only
Sync. Type H/V TTL Separate and Composite Sync.
H-Frequency 30kHz – 63kHz
Input
V-Frequency 56 Hz -75Hz
Display Colors Over 16.2 million Colors
Dot Clock 80MHz
Max. Resolution 1024 x 768
Plug & Play VESA DDC2BTM
ON Mode <25W
Power Consumption
Power Saving <2W
Maximum Screen Size Horizontal: 304.1mm
Vertical: 228.1mm
Power Source 90~264VAC, 47~63Hz
Environmental
Considerations
Operating Temp: 5°C to 40°C
Storage Temp: 5°C to 60°C
Operating Humidity: 10% to 85%
Packaged 5.3Kgs Unit
Weight (N. W.)
Unpackaged 3.5Kgs Unit
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2. LCD Monitor Description
The LCD MONITOR will contain a main board, an inverter/power board, keypad board, which house the flat panel
control logic, brightness control logic and DDC.
The power board will provide AC to DC Inverter voltage to drive the backlight of panel and the main board chips
each voltage.
Monitor Block Diagram
Video signal, DDC
Power board
(
Include: ada
p
ter and inverter
)
Flat Panel and
CCFL backlight
Main Board
Keyboard
RS232 Connector
For white balance
adjustment in factory
mode
CCFL Drive.
AC-IN
100V-240V Host Computer
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3. Operation instructions
3.1 General Instructions
Press the power button to turn the monitor on or off. The other control buttons are located at front panel of the
monitor. By changing these settings, the picture can be adjusted to your personal preferences.
-The power cord should be connected.
-Connect the video cable from the monitor to the video card.
-Press the power button to turn on the monitor, the power indicator will light up.
3.2 Control Buttons
Power Button: When pressed, the monitor enters the off mode, and the LED turns blank. Press again to
restore normal status.
Brightness Button: The Brightness Button is used to select the Brightness/Contrast adjust functions.
Press to switch functions or adjust settings.
Auto Adjust Key: The Auto Adjust Key is used to automatically set the H Position, V Position,
Clock and Phase.
Power Indicator:
Green — Power On mode.
Orange — Power Saving mode.
Blank —Power Off Mode.
A. Buttons for the OSD menu (On-Screen-display)
B. Brightness Button
C. Auto Adjust Button
D. Power On/Off Button and indicator
Control Button
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3.3 Adjusting the Picture
To set the OSD menu, perform the following steps:
Briefly press the SELCT / MENU button to activate the OSD menu.
The main menu appears on the screen with icons for the setting functions.
The first symbol (Exit) is highlighted.
Necessary, press the - or + button to mark another icon (e.g. Positioning). Press the SELECT/MENU button to
select the highlighted icon.
The corresponding setting window (here: Positioning) is displayed.
The first symbol (Exit) is highlighted.
If necessary, press the – or + button to mark the desired icon.
Press the SELECT/MENU button to select the highlighted function.
Press the – or + button to adjust the value for the selected function.
Press the SELECT/MENU button to exit the function.
Press the SELECT/MENU button to exit the sub-menu when “Exit” function is highlighted.
All changes are stored automatically.
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Adjusting the brightness and contrast
Adjusting size and position
Setting Image
Calling the Image setting window
Auto
Adjust
Auto adjust will produce best image automatically, The information of “ Auto
Adjust In Progress” will show;
Pixel clock Adjusting the pixel clock
Phase Adjusting the phase
Setting color temperature and colors
Calling the Color setting window
Selecting the color temperature
The color temperature is measured in K (= Kelvin). You can select from Normal
Preset, Blue Preset, Red Preset to User Preset;
Normal preset = Original color of the LCD display, it’s 6500K;
Blue preset =5700Kcolour of the LCD display, it’s 9300K;
Red preset =9300K color of the LCD display, it’s 5700K;
User preset = Setting user-defined colors
In the user preset setting you can change the color ratios of the basic colors (red,
green, blue) as required.
Calling the Brightness / Contrast setting window using Brightness button.
Brightness Setting the brightness of the display
With this function you change the brightness of the background lighting.
Contrast Setting the contrast of the display
With this function you modify the contrast of bright color tones.
Calling the Positioning setting window
H-Position Adjusting the horizontal position
With this function you move the picture to the left or to the right.
V-Position Adjusting the vertical position
With this function you move the picture up or down.
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Setting display of the OSD menu
Calling the OSD Set up setting window
Horizontal
Position
Setting the horizontal position of the OSD menu
With this function you move the OSD menu to the left or to the right.
Vertical
Position
Setting the vertical position of the OSD menu
With this function you move the OSD menu up or down.
OSD Hold Time
Setting the display duration of the OSD menu
With this function you select a value from 0 to 60 seconds.
If the set time expires without a setting being made, the OSD menu is automatically faded out.
OSD
Lock
Setting the display of the OSD menu lock or unlock.
With this function you select Yes to lock OSD, NO to unlock it.
Setting Language
Factory Reset
Calling the Language setting window
With this function you choose between English (default setting), French, German,
Spanish and Japanese as the language for the OSD menu.
Activating the factory settings
With this function all settings except Language of OSD are reset to the factory settings without
prompting for confirmation.
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4. Input/Output Specification
4.1 Input Signal Connector
Pin No. Description Pin No. Description
1. Red 9. +5V
2. Green 10. Detect Cable
3. Blue 11. Ground
4. Ground 12. DDC-Serial Data
5. Ground 13. H-Sync
6. R-Ground 14. V-Sync
7. G-Ground 15. DDC-Serial Clock
8. B-Ground
VGA Connector layout
15
610
11 15
4.2 Factory Preset Display Modes
VESA MODES
Horizontal Vertical
Mode Resolution Total
Nominal
Frequency
+/- 0.5kHz
Sync
Polarit
y
Nominal
Freq.
+/- 1 Hz
Sync
Polarity
Nominal
Pixel
Clock
(MHz)
640x480@60Hz 800 x 525 31.469 N 59.940 N 25.175
640x480@75Hz 840 x 500 37.500 N 75.00 N 31.500
800x600@60Hz 1056 x 628 37.879 P 60.317 P 40.000
VGA
800x600@75Hz 1056x625 46.875 P 75.000 P 49.500
1024x768@60Hz 1344x806 48.363 N 60.004 N 65.000
XGA
1024x768@75Hz 1312x800 60.023 P 75.029 P 78.750
IBM MODES
Mode Resolution Total
Nominal
Frequency
+/- 0.5kHz
Sync
Polarity
Nominal
Freq.
+/- 1 Hz
Sync
Polarity
Nominal
Pixel
Clock
(MHz)
DOS 720x400@70Hz 900 x 449 31.469 N 70.087 P 28.322
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4.3 Power Supply Requirements
4.4 Panel Specification (CPT15”011 ZB)
4.4.1 Panel Feature
4.4.2 Display Characteristics
A/C Line voltage range 100 V ~ 240 V± 10 %
A/C Line frequency range 50 ±3Hz, 60 ±3Hz
Input Voltage transients 280 volts AC for 10 sec @40℃
Current 0.6A max. at 100V, 0.35A max. at 240 V
Peak surge current
< 60A peak at 240 VAC and cold starting
< 30A peak at 120VAC and cold starting
Leakage current : < 3.5mA
Power line surge
No advance effects (no loss of information or defect)
with a maximum of 1 half-wave missing per second
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4.4.3 Optical Characteristics
The optical characteristics are measured under stable conditions as follows:
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5. Block Diagram
5.1 Monitor Exploded View
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Item Description Part Number Quantity
1 BEZEL 34L1228AY2 T 1
2 REAR COVER 34L1229 Y2 T 1
3 KEYPAD BUTTON 33L4670 GV T 1
4 POWER BUTTON 33L4669 GV C 1
5 MAIN FRAME 15L5941 1 B 1
6 SHIELD INVERTER 85L6097 1 1
7 PROTECT FILM 52L6020 2DE5 1
8 DELL BADGE 23L3178700 1A 1
9 SPACER SUPPORT SCC-24 11L6036 1 1
10 SMALL TAPE 52L 1186 1
11 DIP-EMI 85L6096 1 1
12 SCREW M1G2940 10225 1
13 SCREW M1G1740 6128 4
14 SCREW-M3*6 M1L1430-6-128 3
15 SCREW-M4*6 M1L1430-6-128 4
16 SCREW-T3*8 Q1L 330 8120 3
17 SCREW-M3*4 D1L 330 4128 4
18 SCREW-M3*4 D1L 330 4128 2
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Item Description Part Number Quantity
1 RISER REAR 34L1232 Y2 T 1
2 RISER FRONT 34L1231 Y2 T 1
3 VEVA COVER 34L1230 Y2 T 1
4 BASE 34L1233 Y2 2T 1
5 BRACKET RISER 20L 008 1 1
6 HINGE ASSY 37L 483 1 1
7 BRACKET BASE 15L5942 1 B 1
8 METAL WASHERS 4L0612052 00 4
9 SCREW-T3*8 Q1L330-8-47 2
10 SCREW-T3*6 Q1L330-6-47 6
11 SCREW M1L130-6-125 1
12 SCREW M1L140-8-125 2
13 SCREW M1L 140 8 47 4
14 SCREW-T3*6 Q1L130-6-47 1
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5.2 Software Flow Chart
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1) MCU Initializes.
2) Is the EEprom blank?
3) Program the EEprom by default values.
4) Get the PWM value of brightness from EEprom.
5) Is the power key pressed?
6) Clear all global flags.
7) Are the AUTO and SELECT keys pressed?
8) Enter factory mode.
9) Save the power key status into EEprom.
Turn on the LED and set it to green color. Scalar
initializes.
10) In standby mode?
11) Update the lifetime of back light.
12) Check the analog port, are there any signals coming?
13) Does the scalar send out an interrupt request?
14) Wake up the scalar.
15) Are there any signals coming from analog port?
16) Display "No connection Check Signal Cable" message. And go into standby mode after the message
disappears.
17) Program the scalar to be able to show the coming mode.
18) Process the OSD display.
19) Read the keyboard. Is the power key pressed?
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5.3 Electrical Block Diagram
5.3.1 Main Board
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5.3.2 Inverter/Power Board
CON102
EMI filter
Bridge
Rectifier
and Filter
Start Circuit
R906, R907
PWM
Control IC
Transformer
Over
Voltage
Protect
MOSFET
Q903
Rectifier
CMOS
Voltage
Feedback
Circuit
AC input
5V
ON/OFF
Control
PWM
Control IC
Feedback
Circuit
OSC and
Output
Circuit
DC Convert
Circuit
MOSFET
Q203
Over
Voltage
Lamp
ON/OFF
BL ADJ
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