dellonda DG5 User manual

Thank you for purchasing a Dellonda product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Original Language Version
Refer to
instruction
manual
PROPANEGASPYRAMIDPATIOHEATERS13KW
MODEL NO: DG5, DG6
1. SAFETY
9Read the installation, operating and maintenance instructions thoroughly before installing or using this equipment.
9 Ifthereisasmellofgas:shuto󰀨thegastotheappliance,extinguishanyopenames.Ifodourcontinuescontactgassupplier.
8DO NOTstoreorusepetrolorotherammablesubstancesinsidethehousingoftheheater.
8DO NOTstoreorusepetrolorotherammableliquidsorgasesinthevicinityoftheheater.
8DO NOTstoreagascylinderthatisnotconnectedforuseinthevicinityofthisoranyotherappliance.
WARNING! DO NOTuseindoors.Foruseoutdoorsorinamplyventilatedareas.
 Anamplyventilatedareaisonethathasaminimumof25%ofthesurfaceareaopen,seeg.1.
 (Thesurfaceareaisthesumofthewallsurface.)
WARNING!Notintendedtobeinstalledinrecreationalvehiclesand/orboats.
WARNING!Improperinstallation,adjustment,alteration,serviceormaintenancecancauseinjuryor
 propertydamage.
9 Installationandrepairmustbecarriedoutbyaqualiedperson.
8DO NOTattempttoalterinanyway.
9 Wearsafetyglovesduringtheassemblyprocess.
9 Thisproductmustbeinstalledandthegascylinderstoredinaccordancewiththelocalregulationsinforce.
8DO NOTobstructtheventilationholesofthecylinderhousing.
8DO NOTmove/transporttheappliancewheninoperation.Shuto󰀨thegascylinderattheregulatorbeforemoving.
8DO NOTmove/transporttheheateruntilithascooleddown.
9 Useonlythetypeofgasandthetypeofcylinderspeciedbythemanufacturer.
 TheLPcylinderusedwiththepatioheatermustmeetthefollowingsizerequirements:
 Diameter31.8cmxheight58cm,15kgmaximumcapacity.
9 Protecttheproductfromstrongwindtopreventtilting.
9 Onlyuseonlevelground,capableofsupportingtheweightoftheheaterandthegascylinder.
8DO NOTconnectthegascylinderdirectlytotheappliancewithoutaregulator.Useonlythetypeofgasspeciedintheinstructions.
9 Thewholegassystem(hose,regulator,pilotorburner)shouldbeinspectedforleaksordamagebeforeuseandatleastannually,bya
 suitablyqualiedperson.
9 Allleaktestingshouldbedonewithanappropriategasleakdetection/soapsolution.Neveruseanopenametocheckforleaks,refer
 tosection6.2.
8DO NOTusetheheateruntilallconnectionshavebeenleaktested.
9 Turno󰀨thegasimmediatelyifagassmellisdetected.TurncylindervalveOFF.Iftheleakisatthehose/regulatorconnectiontighten
 theconnectionandperformanotherleaktest.Ifbubblescontinueappearingcontactyoursupplier.Iftheleakisattheregulator/ 
 cylinderconnectiondisconnectfromcylinder,reconnectandperformanotherleakcheck.Ifsoapbubblesarestillseen,cylindervalve
 isdefective.Returncylindertoitsplaceofpurchase.
9 Keeptheventilationopeningofthecylinderenclosurefreeandclearofdebris.
8DO NOTpainttheradiantscreen,controlpanelortopcanopyreector.
9 Controlcompartment,burnerandcirculationairpassagewaysoftheheatermustbekeptclean.
9 Turno󰀨gaswhilstnotinuse.
9 LPregulator/hoseassemblymustbeaprotectedfromaccidentaldamage.
9 Anyguardremovedforservicing/maintenancemustbereplacedbeforeoperation.
9 Keepsadultsandchildrenawayfromthehightemperaturesurfaces,toavoidburnsandignitionofclothing.
9 Childrenshouldbecarefullysupervisedwhentheyareinthevicinityoftheheater.
8DO NOThangclothingorotherammablematerialsontheheaterorplacethemneartheheater.
2. INTRODUCTION
InnovativedesignofGasFlamePatioHeater.Contemporaryfreestandingpatioheateridealforbothcommercialanddomesticsettings
includingopenworkshops,boatyards,patios,forecourts,gardensandterraces.Standingat2.2mtall,whenlittheheaterproducesareal
ameencompassedbyaglasstubeandheatsthesurroundingarea. Metalreectormakessuretheheatisdirecteddownwardsandoutwards.
Variableheatoutputcontrolsmakeitfullyadjustable.Featuresafullyenclosedgascylinderchamberandsafetytipoverswitch.
g.1
DG5,DG6Issue:6(3,4,5)30/06/2021
Wearsafety
glovesduring
assembly

3. SPECIFICATION
Modelno’s............................................................. DG5,DG6
Fuel...........................................................................Propane
Fuelconsumption....................................................... 945g/hr
Heatedarea.....................................................................8m²
Output........................................................................... 13Kw
Dimensions(WxH)........................................580x2270mm
4. CONTENTS
Original Language Version
PART DESCRIPTION QTY.
A Reector 1
BFlame screen 1
CGlasstube 1
D Uppersupport 4
E Protectiveguard 4
FBlacksiliconering 1
G Sidepanel 3
H Frontpanel 1
IGas hose 1
J Controlboxassembly 1
K Lowersupport 4
L Blockbelt 1
M Wheelassembly 1
N Bottomplate 1
Max.gasbottlesize.......................................... Ø325x700mm
DG5,DG6Issue:6(3,4,5)30/06/2021

5.2. Toassistconnectingtheregulator,carefullyplacetherubberhoseintoan
insulatedcupofboilinghotwater(Fig.1).Thisallowstherubberhoseto
expand,ensurethehoseclipisslidoverthehoseandthenpushtheopen
hoseendfullyontothegasregulatorinlet.
5.3. Afterconnectingtheregulator,slidethehoseclipbacktoneartheendof
thehoseandtightenwithascrewdriver(Fig.2).
NOTE: Ensure you leak test this joint as directed in Section 6 after
assembly is complete and when you rst connect the gas bottle.
5.4. Now connect the open hose end to the control unit (J) again carefully place
the rubber hose end into an insulated cup of boiling hot water (Fig.1). This
allows the rubber hose to expand, ensure the hose clip is slid over the hose
and then push the open hose end fully onto the gas inlet on the control unit
as shown in Fig. 3.
5.5. Afterconnectingthehoseintothecontrolunit(J)slidethehoseclipbackto
neartheendofthehoseandtightenwithascrewdriver(Fig.2).
NOTE: Ensure you leak test this joint as directed in Section 6 after
assembly is complete and when you rst connect the gas bottle.
WARNING!Ensurefullengagementofhosetoregulatorandcontrol
unit.
WARNING!Checkthatthewormdriveclipsatbothendsofthegashose
arefullytightened.
WARNING! Arrangethegashoseandregulatortoensurethehosedoes
notcomeintocontactwithanyhightemperaturesurfacesasitmaymelt
andcauseare.Afterthecylinderisplacedinsidetheheater,tightly
securethecylinderwiththebelt.
NOTE:Seesection6forLeakCheckprocedure.
Original Language Version DG5,DG6Issue:6(3,4,5)30/06/2021
Fig.1
Fig.2
Fig.3
Fig.4
5. ASSEMBLY
5.1. Itisrecommendedthatyouconnectthegasregulatorhosetotheregulatorandthecontrolunit(J)priortoassemblingtheunit,becareful
nottodamageordislodgecomponentsinthecontrolunit(J).

5.6. DIAGRAM 1Fixthewheelassemblytothebottomplate,use4pcsboltM6X12and4pcsangenutM6.
5.7. CONTROL UNIT (CHECK)
5.8.  Oncethegashosehasbeensafelyattachedtothecontrolunit(K)andgasbottleregulatorthecontrolunitassemblycannowbe
 installedontothemiddleplate(J).Beforemovingontounitassemblycheckforthecorrectorientationofallcomponents(Fig.5).
Original Language Version DG5,DG6Issue:6(3,4,5)30/06/2021
Back of unit
Igniter
Ignition
switch
Control
knob
Burner Mesh
Mixing
chamber
NOTE:
Ensure the control unit assembly (K)
is installed with the controls facing
the front of the unit.
Ensure all components appear as
in (Fig. 5) within the control unit,
if any components are missing or
dislodged. *STOP* Contact the
supplier for assistance.
Fig.5

5.9. DIAGRAM 2Unscrewtheswitchbutton,tbattery,rettheswitchbutton.
5.10. Insertthepinsofthebasetotheholesoflowersupport,presstosecurethepins.Use4xM5X12screwstosecurethelowersupport
 andbase.
5.11. Insertthepinsofthecontrolboxassemblytotheholesofuppersupport,presstosecurethepins.Use4x3/16”screwstosecurethe
 uppersupportandcontrolboxassembly.
NOTE:
It is vital at this stage to ensure that the bottom plate (N) and the middle plate (J) are assembled correctly.
The wheels on the bottom plate (N) are the back of the unit and the magnetic catches on the middle plate
(J) for the door are on the front of the unit, these parts must be on OPPOSITE sides of the unit. This must be
correct at this stage to ensure the unit operates correctly.
AAA Battery
TheignitionswitchmusthaveaAAAbattery
insertedintoit,Unscrewthecollaroftheswitchand
insertabatterythenrescrewtheswitchheadinto
place(Fig.6).
Unscrewthebuttoncollaruntilitcomesawayfromtheunit.(Fig.6.1).
Fig.6.1
SlideinaAAAbatteryandre-screwthebuttonintoposition.(Fig.6.2).
Fig.6.2
Front of unit.
Back of unit.
Fig.6
Original Language Version DG5,DG6Issue:6(3,4,5)30/06/2021

5.12. DIAGRAM 3Assemblethegascylinderbelt.Fixthebelttothetwolowersupportsbehindthefrontdoor,use2xM5x12screws.
5.13. DIAGRAM 4 Assemblethemiddlesupport.Insertthe4pcsuppersupport.Securewith8x3/16”screws.
5.14. DIAGRAM 5Fixtheamescreentotheuppersupports.Use8x3/16”screws.
Original Language Version DG5,DG6Issue:6(3,4,5)30/06/2021

5.15. DIAGRAM 6Fixthereectorontotheamescreen.Screwthe3studsontothetopoftheamescreen.
 Place3xØ6mmwashersontopofthestud.Placethereectorontothestudandsecurewith3xØ6mmwashersand3xwingnuts.
5.16. DIAGRAM 7 Carefullyinstalltheglasstubebyliftingitupandinsertingthroughthecentreholeintheupperplate.Ensuretheblack
 siliconeringisattachedtotheloweredgeoftheglasstubeasillustrated.Slidetheglasstubethroughtheholeofthelowerplatecover
 andontothemiddleplate.Checkandensurethattheglasstubeispositionedproperlyandiscompletelycoveringthecentreholeof
 themiddleplate.
5.17. DIAGRAM 8 Assembletheprotectiveguard.Fittheprotectiveguards,pushthehooksintotheslotsintheuppersupportsandletthem
 slidedowntosecure.Fixthe4bracketstoretaintheminplace.
Original Language Version DG5,DG6Issue:6(3,4,5)30/06/2021

5.18. DIAGRAM 9 Attachthe3sidepanelstotheheaterusing18x3/16”screw.Note: DO NOTtthefrontpanelatthisstage.
5.19. DIAGRAM 10
 Fitknobtodoorandchaintotherearofthedoor.UseM4x6screw.Fixtheotherendofchainontotheholeonthecontrolbox 
 assembly.Locatethehooksonthebottomedgeofthedoorintothecutoutsonthebottomplateandpushthedoorintoposition.
5.20. DIAGRAM 11 (REGULATORARRANGEMENT)
 Checkthattheregulatorisclosedandthetapisintheo󰀨positioni.e.horizontal.Removethesealcapfromthe
 cylinderautomaticvalveandconnectregulatortothegascylinderbypushingregulatordownverticallyandrmlyontothecylinder
 valve.Conrmfullandsecureengagementofregulatortothecylindervalve.
NOTE: Ensure you leak test this joint as directed in
Section 6 after assembly is complete and when you
rst connect the gas bottle.
WARNING! Ensure full engagement of hose to regulator
 andcontrolunit.
WARNING!Checkthatthewormdriveclipsatbothends
 ofthegashosearefullytightened.
WARNING!Arrangethegashoseandregulatortoensure
 thehosedoesnotcomeintocontactwithanyhigh
 temperaturesurfacesasitmaymeltandcauseare.
 Afterthecylinderisplacedinsidetheheater,tightly
 securethecylinderwiththebelt.
NOTE:Seesection6forLeakCheckprocedure.
Original Language Version DG5,DG6Issue:6(3,4,5)30/06/2021
Ensuregashoseisfully
engagedtostemandthe
wormdriveisfully
tightened.
TapinOffposition

6. LEAK CHECK
WARNING!Aleaktestmustbeperformed:
 -beforerstuse
 -annually
 -eachtimeacylinderischanged
 -orifanypartofthegassystemhasbeenreplaced.
WARNING!Neveruseanopenametocheckforgas
 leaks.Makesuretherearenosparksoropenamesin
 theareawhilstcheckingforleaks.
6.1.  Removeallsourcesofignition.
6.2.  Turnallburnercontrolstotheo󰀨position.Turngasregulatoron.Brushahalf
 andhalfsolutionofliquidsoapandwaterontoalljointsandconnections(regulator,hose,manifoldsandvalves.)
6.3.  Bubbleswillindicateagasleak.Tightenorloosentheloosejointorhavethepartreplacedwitharecommendedgenuinepart.Have
 thepatioheaterinspectedbyacertiedgasinstaller.
6.4.  IftheleakcannotbestoppedSHUT OFF THE GAS SUPPLY IMMEDIATELY,disconnectitandhavethepatioheaterinspectedbya
 certiedgasinstallerordealer.DO NOTusethepatioheateruntiltheleakhasbeencorrected.
7. OPERATION
7.1. TO TURN ON THE HEATER
7.1.1. Openthegasregulatorvalvefully.
7.1.2. PressandturnthevariablecontrolknobtothePILOTposition(anticlockwise90°).
7.1.3. Pressdownthecontrolknobfor60seconds.Whilstholdingdownthecontrolknob
 presstheigniterbuttonseveraltimesuntilthepilotamelights.Releasethe
 controlknobafterthepilotamelights.
Note:Ifanewcylinderhasbeenttedallowatleastoneminuteforairinthegas
 pipelinetopurgeoutthroughthepilothole.
Whenlightingthepilotame makesurethatthecontrolknobispresseddown
 continuously,whilstpressingtheigniterbutton.Thecontrolknobcanbereleased
 afterthepilotamelights.Ifthepilotamedoesnotlightrepeatstep7.1.3.
7.1.4. Afterthepilotamelightsturnthecontrolknobtoitsmaximumpositionandleaveit
 therefor5minutesormorebeforeturningthecontrolknobtothedesiredtemperatureposition.
WARNING!Checkthattheglassis NOTbrokenbeforeoperation.
7.2. TO TURN OFF THE HEATER
7.2.1. TurnthecontrolvalvetothePILOTposition.
7.2.2. PressandturnthecontrolknobtotheOFFposition.Turno󰀨thegascylindercompletely.
8. STORAGE
8.1.  Alwaysclosethegasvalveatthegascylinderandremovetheregulatorfromthecylinder.
8.2.  Checkthegasvalvefordamage.Ifdamageissuspectedhaveitinspectedbyagasdealer.
8.3.  Storeinachildproof,dryareawithadequateairventilation.Neverstorealiquidgascylinderinacellarorbelowgroundlevel.
9. MAINTENANCE
9.1. CLEANING
9.1.1. Wipesurfaceswithamoist,softrag.DO NOTcleanwithaggressiveorcombustiblecleaners.
9.1.2. Removedebrisfromtheburnertokeepitsafeforuse.
9.1.3. Covertheheaterwithaprotectivecoverwhentheheaterisnotinuse,(Sealeymodelno:DG7notsupplied).
10. TROUBLESHOOTING
Original Language Version DG5,DG6Issue:6(3,4,5)30/06/2021
Problem Probable cause Solution
Pilot will not light Gasvalvemaybeoff Turngasvalveon
Cylinderempty Renewcylinder
Openingblocked Cleanorreplaceopening
Airinsupplysystem Purge air from lines
Loose connections Checkallfittings
Pilotwillnotstayon Debrisaroundpilot Cleardirtyarea
Loose connections Tighten connections
Thermocouplebad Replacethermocouple
Gasleakinline Checkconnections
Lackoffuelpressure Cylindernearlyempty,refillcylinder
Burner will not light Pressure is low Cylindernearlyempty,refillcylinder
Openingblocked Removeandclean
Control not on Turnvalvetoon
Thermocouplebad Replacethermocouple
Pilotlightassemblybent Placepilotlightproperly
Not in correct location Positionproperlyandretry

WEEE REGULATIONS
DisposeofthisproductattheendofitsworkinglifeincompliancewiththeEUDirectiveonWasteElectricalandElectronicEquipment
(WEEE).Whentheproductisnolongerrequired,itmustbedisposedofinanenvironmentallyprotectiveway.Contactyourlocalsolid
wasteauthorityforrecyclinginformation.
Dellonda Ltd., KempsonWay,SuffolkBusinessPark,BuryStEdmunds,Suffolk.IP327AR
01284757575  [email protected]www.dellonda.co.uk
ENVIRONMENT PROTECTION
Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento
arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely
unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids
accordingtolocalregulations.
Note:Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specificationsandcomponentpartswithoutprior
notice.
Important:NoLiabilityisacceptedforincorrectuseofthisproduct.
Warranty:Guaranteeis12monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.
Original Language Version DG5,DG6Issue:6(3,4,5)30/06/2021