Denali D3 User manual

Instruction Rev00
0mm 10 20 30 40 50 60 70 80 90
Thank you for choosing DENALI
We know you would rather be riding your bike than wrenching on it, so we go the extra
mile to make sure our instructions are clear and as easy to understand as possible. If
you have any questions, comments, or suggestions don’t hesitate to give our gear
experts a call at 401.360.2550 or visit WWW.DENALIELECTRONICS.COM
Please Read Before Installing
DENALI products should always be installed by a qualified motorcycle technician. If
you are unsure of your ability to properly install a product, please have the product
installed by your local motorcycle dealer. DENALI takes no responsibility for damages
caused by improper installation. Caution: When installing electronics it is extremely
important to pay close attention to how wires are routed, especially when mounting
products to the front fender, front forks, or fairing of your motorcycle. Always be sure
to turn the handlebars fully left, fully right, and fully compress the suspension to
ensure the wires will not bind and have enough slack for your motorcycle to operate
properly.
Installation Tips
We strongly recommend using medium strength liquid thread locker on all screws,
nuts, and bolts. It is also important to ensure that all hardware is tightened to the
proper torque specifications as listed in your owner’s manual. For included accessory
hardware please refer to the default torque specifications provided below. Inspect all
hardware after the first 30 miles to ensure proper torque specifications are
maintained.
Hardware Sizing Guide
Not sure what size bolt you have? Use this ruler to measure screws, bolts, spacers, etc.
Remember, the length of a screw or bolt is measured from the start of the “mounting
surface” to the end of the screw, so only include the screw head when measuring
countersunk screws.
M3 10.0 in-lbs - 1.0 Nm
M4 23.0 in-lbs - 2.5 Nm
M5 44.5 in-lbs 3.5 ft-lbs 5.0 Nm
M6 78.0 in-lbs 6.5 ft-lbs 9.0 Nm
M8 - 13.5 ft-lbs 18.0 Nm
M10 - 30.0 ft-lbs 41.0 Nm
M12 - 52.0 ft-lbs 71.0 Nm
in-lbs
ft-lbs NmBolt Size
0in 1 2 3
What’s In The Box?
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Instruction Manual
(a) Mounting Bracket................................................................Qty 2
(b) M4x12 Thread Forming Screw................................................Qty 8
(c) PSX24W Wring Adapter.........................................................Qty 2
(d) H10 Wiring Adapter..............................................................Qty 2
Kit Contents
(a)
(c)
(d)
(b)
D3 Fog Light Mounting Kit
Jeep Wrangler JK/JL
Jeep Gladiator JT
LAH.50.10400

1. Installing the D3 Fog Lights
1.1 - Installing The Mounting Bracket
This D3 Light Mounting Kit is a designed to replace the OEM fog lights for Jeep Wrangler
JK/JK and Jeep Gladiator JT. The D3 lights will plug directly into the OEM harness and
will be controlled from the original fog light switch.
Step One: The mounting bracket will be installed to the original hinge of the D3 pod.
Use the a 13mm wrench and the M8 hardware that was included with your light pod to
attach the bracket to the pod.
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1.2 - Installing The D3 Fog Light
Step Two: The OEM fog lights and brackets now need to be removed from the vehicle.
The OEM lights can be accessed from behind the front bumper depending on your exact
vehicle model, the plastic splash guard may need to be removed to access the lights.
Step Three: Once the OEM fog lights have been removed, the D3 lights can be installed
into the bumper, reversing the steps used to uninstall the OEM fog lights.
1.3 - Connecting The D3 Fog Light
Step Four: Once installed, use the provided wiring adapter (c or d) to connect the D3
light to the OEM wiring harness. Use the adapter which matches the OEM connector on
your vehicle.
D3 Pod
Mounting Bracket (a)
M8 Hardware
OEM Fog
Light Harness
Wiring
Adapter (c or d)
D3 Light
Connector
Mounting Bracket
Screw (b)