Deprag SZG Controller 6 User manual

013444en
Operating manual
-ORIGINAL-
Feeder Controller
SZG Controller 6 - HSF
362625 B
NOTICE ALL DOCUMENTATIONS!
Before beginning work the safety instructions (pink) and all documentation
referring to this machine have to be read through carefully. Always follow the
instructions during operation. These safety instructions constitute part of the
operating instructions.
Give this booklet and the appropriate operating instruction booklet to the operator.
DEPRAG SCHULZ GMBH u. CO.
PO Box 1352, D-92203 Amberg
Kurfürstenring 12-18, D-92224 Amberg
Service-Hotline [phone]
Tel [phone]
Fax [phone]
Internet: http://www.deprag.com
E-Mail: [email protected]
013444en - Version 3.00- Mar-11 - Technical alterations reserved

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Contents
1INTRODUCTION............................................................................................................................4
2CONTROLLER FUNCTION............................................................................................................5
3OPERATION..................................................................................................................................6
3.1 DESCRIPTION OF THE DISPLAY.................................................................................................6
3.2 DESCRIPTION OF THE KEYPAD..................................................................................................6
3.3 DESCRIPTION OF THE MENU......................................................................................................6
1.1.1 MENU SECTIONS APPEAR AS FOLLOWS:..................................................................................7
3.3.1 MENU............................................................................................................................................8
4FUNCTIONS AND SETTINGS .......................................................................................................9
4.1 RELOAD........................................................................................................................................9
4.2 TEST FUNCTIONS........................................................................................................................9
4.2.1 INPUTS/OUTPUTS........................................................................................................................9
4.3 RESTORE FACTORY SETTINGS..................................................................................................9
4.4 RFID............................................................................................................................................10
4.5 INLET CONTROL / HOSE SCREW SENSOR (OPTIONAL) .........................................................10
4.6 FILL LEVEL SENSOR (OPTIONAL).............................................................................................11
4.7 USER...........................................................................................................................................11
4.8 TIMES..........................................................................................................................................11
4.8.1 MIN. DRIVER TIME......................................................................................................................11
4.8.2 NEW CYCLE DELAY...................................................................................................................12
4.8.3 SEP. FORWARD.........................................................................................................................12
4.8.4 AIR-PUSH DELAY.......................................................................................................................12
4.8.5 PART AIR-PUSH.........................................................................................................................12
4.8.6 TIME FOR SEGMENT DOWN......................................................................................................12
4.8.7 TIME FOR SEGMENT UP............................................................................................................12
4.9 PASSWORD................................................................................................................................13
4.10 LANGUAGE.................................................................................................................................14
4.11 DISPLAY......................................................................................................................................15
4.11.1 STANDARD.................................................................................................................................15

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4.11.2 COUNTER...................................................................................................................................15
4.11.3 PART ASSEMBLY TIME..............................................................................................................15
4.11.4 COMBINED .................................................................................................................................16
5OPTIONAL ACCESSORIES.........................................................................................................17
5.1 INLET CONTROL / HOSE SCREW SENSOR (HOSE).................................................................17
5.2 FILL LEVEL SENSOR (BIN).........................................................................................................17
5.3 RFID............................................................................................................................................18
5.4 PC-SOFTWARE...........................................................................................................................19
6CABLE LAYOUT..........................................................................................................................20
6.1 PROVIDING OF EXTERNAL PING FOR TYPE X811 WITH CONTROLLER................................20
6.2 PROVIDING OF EXTERNAL PING FOR TYPE 0811-2-EP/1,5....................................................20
6.3 SIGNAL DURATION FOR START 1 – 2 (ONLY TYPE EP)..........................................................21
6.4 INPUTS .......................................................................................................................................21
6.5 PLUG CONFIGURATION.............................................................................................................22
6.6 OUTPUTS....................................................................................................................................22
7ERROR MESSAGES / OPERATIONAL STATUS.........................................................................23
8SERVICE STATIONS AND AUTHORIZED PARTNERS...............................................................24
NOTE:
The controller 362625 B is based on the feeder controller SZG CONTROLLER 6 and
is only to be used in connection with a sword feeder from DEPRAG SCHULZ GMBH u
CO. Please pay attention to the further instructions for use in the technical
documentation of the associated feeder.

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1 Introduction
The electronic sequence controller carries out all necessary controller tasks for the operation of the
feeder series 8. It is designed for optimal setting of the program sequence via the simple integrated
menu for any application.
To optimise the feed part cycle essentially the following points are decisive:
•Part time relative to part
•Length of the feed part
•Length of the feed hose
•Work tempo of the user
Different time settings can be fixed for up to 10 users. Switch between operators via the menu or
using RFID.
The controller has wide voltage input of 100-260V / 50/60Hz. Manual conversion between 230V
and 115V is not necessary.
The power pack is sustained short circuit proof.
The controller is switched on or off via the flip switch on the front of the machine. An LED displays
the power status.
Image 1: Sword feeder series 8 – example of use
The controller for the feeder series 6 is available for the following versions:
•1811: Hand feeder
•0811-EP: Stationary machine
•0811-2-EP: Stationary machine with double/triple/quadruple distributor

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2 Controller function
The complete cycle of the feeder is made up of the following phases:
•Minimum driver run time tv
•New cycle delay tn
•Air-push delay tz
•Part air-push delay ts
•Separator forward time te
Start
tv
Supporting
Air-push tn
Separator te
Air-push tzts
The MINIMUM DRIVER RUN TIME is the minimum time the screwdriver must run before the
controller activates the inlet cycle.
The NEW CYCLE DELAY is the length of time between the moment the screwdriver switches off
and the beginning of the separation and feeding process of the next feed part.
The AIR-PUSH DELAY is the length of time from the activation of the valve moving the separator
back (separator drives into basic position) until the activation of the valve for the air-push.
The PART AIR-PUSH DELAY is the length of time the valve is open for the air-push.
The SEPARATOR FORWARD TIME is the length of time when the separator stays in inlet
position.
The cycle for the conveyor segment consists of following phases:
•Time Segment DOWN tSU
•Time Segment UP tSO
Fill level feed rail
Segment DOWN tSU
Segment UP tSO

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3 Operation
3.1 Description of the display
The factory settings of the feeder controller display a standard screen. A different display screen
can be selected in the menu.
Image 2: Display with standard screen
3.2 Description of the keypad
3.3 Description of the menu
Press the button to display the menu. The user password must be entered. As long as the
password has the default value (default is 0000), then password entry is not necessary.
Scroll through the menu using buttons and . Use to change to a submenu. In the
submenu use the buttons and to set values. Press to accept the value and return to
the main menu. Press the button to return to previous menu section.
NOTE:
The feeder can only be activated to feed parts once the menu is closed.
Press the buttons or to scroll through menu sections.
BUTTON DESCRIPTION
SELECT THE MENU
SELECT MENU SECTION
SAVE AND LEAVE MENU SECTION
REQUEST FEED PART
DISPLAY PREVIOUS MENU SECTION
DISPLAY NEXT MENU SECTION
LEAVE MENU SECTION WITHOUT SAVING

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1.1.1 Menu sections appear as follows:
CHANGE USER: Select user
TIMES: Time settings for current user
MIN. DRIVER TIME Minimum driver run time
NEW CYCLE DELAY New cycle delay
AIR-PUSH DELAY Air-push delay
SEP. FORWARD Separator forward time
PART AIR-PUSH Feed part air-push
HS-SEGMENT UP time the segment needs to drive UP
HS-SEGMENT DOWN time the segment needs to drive DOWN
CHANGE LANGUAGE: Choose between several languages to the menu
SUPPL. CONDITION: Restore factory settings
RFID: Allocation of RFID tags to users
CHANGE PASSWORD: Setting a password to prevent unauthorised access
DISPLAY: Select the display screen
STANDARD: Display user number
COUNTER: Display no. of feed parts per inlet since controller has been
switched on (at reaching 65565 the counter starts again at 1)
PART TIME: Time length of part assembly
COMBINED: Number of feed parts and assembly time are displayed
TEST FUNCTIONS:
INPUTS: Function test of the inputs itself
OUTPUTS: Function test of the outputs itself
SYSTEMINFO: Displaying of the system informations

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3.3.1 Menu
---------> CHANGE USER
---------> TIMES
---------> MIN.DRIVER TIME
---------> NEW CYCLE DELAY
---------> AIR-PUSH DELAY
---------> SEP. FORWARD
---------> PART AIR-PUSH
---------> HS-SEGMENT UP
---------> HS-SEGMENT DOWN
---------> CHANGE LANGUAGE
---------> SUPPL. CONDITION
---------> RFID
---------> CHANGE PASSWORD
---------> DISPLAY
---------> TEST FUNCTIONS
---------> INPUTS
---------> OUTPUTS
---------> SYSTEMINFO
---------> VERSION
---------> SERIAL-NO.

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4 Functions and settings
4.1 Reload
If there is no feed part in the nosepiece then a feed part can be manually reloaded.
If the buttons is pressed on feeders type 1811 the reload procedure is started via the
separator.
4.2 Test functions
The correct function of the inputs and outputs of the controller as well as the bowl controller can be
checked in the menu TEST FUNCTIONS.
4.2.1 Inputs/Outputs
In the submenu INPUTS the inputs from 1 to 6 are listed (see headline INPUTS). If an input is set
to 1 then on the display 1 is shown for the input.
In the submenu OUTPUTS the outputs from 1 to 8 are listed (see headline OUTPUTS). If an output
is selected via the arrow buttons ( and ) and then the value 1 is set using the button
then the corresponding output is activated. If for example the output 1 is set then the air-push is
activated. Press the button again to set the output back to 0.
4.3 Restore factory settings
In the menu section SUPPL. CONDITION the factory settings from DEPRAG can be restored.
The following settings are then replaced with the factory set values:
•All user-dependant times
•Password
•Display screen
NOTE:
There is no password protection in the factory set status. If you have set up a password and
restore factory settings you will have to reset your password.

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4.4 RFID
Image 3: Reader with connection cable and three RFID tags
In menu section RFID the RFID tags (coded chips) can be programmed for all users. The user is
shown at the end of the line in brackets. Use buttons and to choose the required user
number. The corresponding RFID tag is then registered to the reader. The tag ID is displayed on
screen. Press the button to save the ID to the chosen user name.
After registering the IDs the user can be changed simply by holding the RFID tag briefly up to the
reader.
Thereby the times for up to 10 users can be saved and the feeder can be set to adapt to each
different user.
4.5 Inlet control / hose screw sensor (optional)
Image 4: Various versions of sensors: Inlet control, prox. switch and hose screw sensor
Hand feeders can be equipped with additional controls for scanning feed parts. For example inlet
control (in the separator) and hose screw control (on hose just above mouthpiece).