DeWalt XR Li-Ion DCF610-XE User manual

DCF610-XE
6.5 mm (1/4") 10.8V CORDLESS SCREWDRIVER
INSTRUCTION MANUAL

1
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL,
CALL US AT: 1800 654 155 (Aust) or 0800 339258 (NZ).
SAFETY INSTRUCTIONS FOR POWER TOOLS
When using power tools, always observe the safety regulations applicable in your
country to reduce the risk of fire, electric shock and personal injury. Read the following
safety instructions before attempting to operate this product. Keep these instructions in
a safe place.
WARNING: To reduce the risk of injury, read the instruction manual.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING! Read all safety warnings and all instructions Failure to follow
the warnings and instructions may result in electric shock, fire and/or serious
injury.
The term “power tool” in the warnings refers to your mains-operated (corded) power
tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords increase the risk of electric
shock.
e) When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual
current device (RCD) protected supply. Use of an RCD reduces the risk of
electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal
word. Please read the manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if
not avoided, may result in property damage.

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c) Prevent unintentional starting. Ensure the switch is in the off position
before plugging in. Carrying power tools with your finger on the switch or
plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of dust
collection can reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the rate
for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must
be repaired.
c) Disconnect the plug from the power source and/or the battery pack from
the power tool before making any adjustments, changing accessories,
or storing power tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to operate the
power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with
these instructions and in the manner intended for the particular type of
power tool, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended
could result in a hazardous situation.
5) BATTERY TOOL USE AND CARE
a) Recharge only with the charger specified by the manufacturer. A charger
that is suitable for one type of battery pack may create a risk of fire when
used with another battery pack.
b) Use power tools only with specifically designated battery packs. Use of any
other battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal objects like
paper clips, coins, keys, nails, screws, or other small metal objects that
can make a connection from one terminal to another. Shorting the battery
terminals together may cause burns or a fire.
d) Under abusive conditions, liquid may be ejected from the battery; avoid
contact. If contact accidentally occurs, flush with water. If liquid contacts
eyes, additionally seek medical help. Liquid ejected from the battery may
cause irritation or burns.
6) SERVICE
a) Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power tool
is maintained.
Electrical Safety
The electric motor has been designed for one voltage only. Always check that the
power supply corresponds to the voltage on the rating plate. 230 V AC means your
tool will operate on alternating current. As little as 10% lower voltage can cause loss
of power and can result in overheating. All DEWALT tools are factory tested; if this
tool does not operate, check the power supply. Your DEWALT tool is double insulated,
therefore no earth wire is required.
• Young children and the infirm. This appliance is not intended for use by
young children or infirm persons without supervision. Young children should be
supervised to ensure that they do not play with this appliance.

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•Replacement of the supply cord. If the supply cord is damaged, it must be
replaced by the manufacturer or an authorised DEWALT Service Centre in order
to avoid a hazard.
Extension Cords
CAUTION: Use only extension cords that are approved by the country’s Electrical
Authority. Before using extension cords, inspect them for loose or exposed wires,
damaged insulation and defective fittings. Replace the cord if necessary.
MINIMUM GAUGE FOR CORD SETS
For Cable length (m): 7.5 15 25 30 45 60
Use Cable with minimum rating (Amperes)
Tool Amperes
0 - 3.4 7.5 7.5 7.5 7.5 7.5 7.5
3.5 - 5.0 7.5 7.5 7.5 7.5 10 15
5.1 - 7.0 10 10 10 10 15 15
7.1 - 12.0 15 15 15 15 20 20
12.1 - 20.0 20 20 20 20 25 –
Additional Safety Rules for Screwdrivers
•Hold power tool by insulated gripping surfaces when performing an operation
where the fastener may contact hidden wiring. Fasteners contacting a “live”
wire may make exposed metal parts of the power tool “live” and could give the
operator an electric shock.
• Use clamps or a nother practical way to secure and support the workpiece
to a stable platform. Holding the work by hand or against your body leaves it
unstable and may lead to loss of control.
• Air vents often cover moving parts and should be avoided. Loose clothes,
jewellery or long hair can be caught in moving parts.
WARNING: We recommend the use of a residual current device with a residual
current rating of 30mA or less.
WARNING: ALWAYS wear approved protective safety equipment complying with
the following standards:
• Eye protection: AS/NZS1337 Eye Protectors for Industrial Applications;
• Hearing protection: AS/NZS1270 Acoustics – Hearing Protection;
• Respiratory protection: AS/NZS1716 Respiratory Protective Devices.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.
• Avoid prolonged contact with dust from power sanding, sawing, grinding,
drilling, and other construction activities. Wear protective clothing and wash
exposed areas with soap and water. Allowing dust to get into your mouth, eyes,
or lay on the skin may promote absorption of harmful chemicals.
WARNING: Use of this tool can generate and/or disburse dust, which may cause
serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved
respiratory protection appropriate for the dust exposure. Direct particles away from
face and body.
WARNING: Always wear proper personal hearing protection that conforms to
AS/NZS1270 during use. Under some conditions and duration of use, noise from this
product may contribute to hearing loss.
CAUTION: When not in use, place tool on its side on a stable surface where it
will not cause a tripping or falling hazard. Some tools with large battery packs will
stand upright on the battery pack but may be easily knocked over.
• The label on your tool may include the following symbols. The symbols and their
definitions are as follows:
V ................. volts A ...............amperes
Hz ............... her tz W ..............watts
min ............. minutes ...........alternating current
........ direct current ...........alternating or direct current
.............. Class I Construction no..............no load speed
................... (grounded) .............earthing terminal

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pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws,
keys, etc. Transporting batteries can possibly cause fires if the battery terminals
inadvertently come in contact with conductive materials such as keys, coins,
hand tools and the like. The US Department of Transportation Hazardous Material
Regulations (HMR) actually prohibit transporting batteries in commerce or on
airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they are properly
protected from short circuits. So when transporting individual batteries, make sure
that the battery terminals are protected and well insulated from materials that could
contact them and cause a short circuit.
SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (Li-Ion)
• Do not incinerate the battery pack even if it is severely damaged or is
completely worn out. The battery pack can explode in a fire. Toxic fumes and
materials are created when lithium ion battery packs are burned.
• If battery contents come into contact with the skin, immediately wash area
with mild soap and water. If battery liquid gets into the eye, rinse water over the
open eye for 15 minutes or until irritation ceases. If medical attention is needed,
the battery electrolyte is composed of a mixture of liquid organic carbonates and
lithium salts.
• Contents of opened battery cells may cause respiratory irritation. Provide
fresh air. If symptoms persists, seek medical attention.
WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or
flame.
Important Safety Instructions for All Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important safety and operating
instructions for battery chargers.
• Before using charger, read all instructions and cautionary markings on charger,
battery pack, and product using battery pack.
WARNING: Shock hazard. Do not allow any liquid to get inside charger. Electric
shock may result.
CAUTION: Burn hazard. To reduce the risk of injury, charge only DEWALT
rechargeable batteries. Other types of batteries may burst causing personal injury and
damage.
.............. Class II Construction ..............safety alert symbol
................... (double insulated) BPM ..........beats per minute
…/min ........per minute RPM ..........revolutions per minute
IPM............. impacts per minute
Important Safety Instructions for All Battery Packs
When ordering replacement battery packs, be sure to include catalog number and
voltage. Consult the chart at the end of this manual for compatibility of chargers and
battery packs.
The battery pack is not fully charged out of the carton. Before using the battery pack
and charger, read the safety instructions below. Then follow charging procedures
outlined.
READ ALL INSTRUCTIONS
•Do not charge or use battery in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Inserting or removing the battery
from the charger may ignite the dust or fumes.
• Never force battery pack into charger. Do not modify battery pack in any
way to fit into a non-compatible charger as battery pack may rupture
causing serious personal injury. Consult the chart at the end of this manual for
compatibility of batteries and chargers.
• Charge the battery packs only in DEWALT chargers.
• DO NOT splash or immerse in water or other liquids.
•Do not store or use the tool and battery pack in locations where the
temperature may reach or exceed 40 ˚C (105 ˚F) (such as outside sheds or
metal buildings in summer).
WARNING: Fire hazard. Never attempt to open the battery pack for any reason. If
battery pack case is cracked or damaged, do not insert into charger. Do not crush,
drop or damage battery pack. Do not use a battery pack or charger that has received
a sharp blow, been dropped, run over or damaged in any way (i.e., pierced with a nail,
hit with a hammer, stepped on). Damaged battery packs should be returned to service
center for recycling.
WARNING: Fire hazard. Do not store or carry battery so that metal objects can
contact exposed battery terminals. For example, do not place battery in aprons,

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NOTICE: Under certain conditions, with the charger plugged in to the power supply,
the charger can be shorted by foreign material. Foreign materials of a conductive
nature such as, but not limited to, grinding dust, metal chips, steel wool, aluminum
foil, or any buildup of metallic particles should be kept away from charger cavities.
Always unplug the charger from the power supply when there is no battery pack in
the cavity. Unplug charger before attempting to clean.
•DO NOT attempt to charge the battery pack with any chargers other than the
ones in this manual. The charger and battery pack are specifically designed to
work together.
• These chargers are not intended for any uses other than charging DEWALT
rechargeable batteries. Any other uses may result in risk of fire, electric shock
or electrocution.
• Do not expose charger to rain or snow.
• Pull by plug rather than cord when disconnecting charger. This will reduce risk
of damage to electric plug and cord.
• Make sure that cord is located so that it will not be stepped on, tripped over,
or otherwise subjected to damage or stress.
•Do not use an extension cord unless it is absolutely necessary. Use
of improper extension cord could result in risk of fire, electric shock, or
electrocution.
• When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
shock.
• Do not place any object on top of charger or place the charger on a soft
surface that might block the ventilation slots and result in excessive internal
heat. Place the charger in a position away from any heat source. The charger is
ventilated through slots in the top and the bottom of the housing.
• Do not operate charger with damaged cord or plug.
• Do not operate charger if it has received a sharp blow, been dropped, or
otherwise damaged in any way. Take it to an authorized service center.
• Do not disassemble charger; take it to an authorized service center when
service or repair is required. Incorrect reassembly may result in a risk of
electric shock, electrocution or fire.
• Disconnect the charger from the outlet before attempting any cleaning. This
will reduce the risk of electric shock. Removing the battery pack will not reduce
this risk.
•NEVER attempt to connect 2 chargers together.
• The charger is designed to operate on standard 230 V household electrical
power. Do not attempt to use it on any other voltage. This does not apply to the
vehicular charger.
Chargers
Your tool uses a DEWALT charger. Be sure to read all safety instructions before using
your charger. Consult the chart on the back cover of this manual for compatibility of
chargers and battery packs.
Charging Procedure (Fig. 1)
1. Plug the charger into an appropriate outlet before inserting battery pack.
2. Insert the battery pack (F) into the charger, as shown in Figure 1, making sure
the pack is fully seated in charger. The red (charging) light will blink continuously
indicating that the charging process has started.
3. The completion of charge will be indicated by the red light remaining ON
continuously. The pack is fully charged and may be used at this time or left in the
charger.
F
FIG. 1

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Indicator Light Operation
Charge Indicators
Some chargers are designed to detect certain problems that can arise with battery
packs. Problems are indicated by the red light flashing at a fast rate. If this occurs,
re-insert battery pack into the charger. If the problem persists, try a different battery
pack to determine if the charger is OK. If the new pack charges correctly, then the
original pack is defective and should be returned to a service center or other collection
site for recycling. If the new battery pack elicits the same trouble indication as the
original, have the charger tested at an authorized service center.
HOT/COLD PACK DELAY
Some chargers have a Hot/Cold Pack Delay feature: when the charger detects a
battery that is hot, it automatically starts a Hot Pack Delay, suspending charging
until the battery has cooled. After the battery has cooled, the charger automatically
switches to the Pack Charging mode. This feature ensures maximum battery life. The
red light flashes long, then short while in the Hot/Cold Pack Delay mode.
LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with the charge indicator showing
Pack Charged.
WEAK BATTERY PACKS: Weak batteries will continue to function but should not be
expected to perform as much work.
FAULTY BATTERY PACKS: This charger will not charge a faulty battery pack. The char-
ger will indicate faulty battery pack by refusing to light or by displaying problem pack or
charger.
NOTE: This could also mean a problem with a charger.
Important Charging Notes
1. Longest life and best performance can be obtained if the battery pack is charged
when the air temperature is between 18 and 24 ˚C (65 and 75 ˚F). DO NOT
charge the battery pack in an air temperature below +4 ˚C (+40 ˚F), or above
+40 ˚C (+105 ˚F). This is important and will prevent serious damage to the
battery pack.
2. The charger and battery pack may become warm to touch while charging. This
is a normal condition, and does not indicate a problem. To facilitate the cooling
of the battery pack after use, avoid placing the charger or battery pack in a warm
environment such as in a metal shed, or an uninsulated trailer.
3. If the battery pack does not charge properly:
a. Check operation of receptacle by plugging in a lamp or other appliance;
b. Check to see if receptacle is connected to a light switch which turns power off
when you turn out the lights;
c. Move charger and battery pack to a location where the surrounding air
temperature is approximately 18–24 ˚C (65–75 ˚F);
d. If charging problems persist, take the tool, battery pack and charger to your
local service center.
4. The battery pack should be recharged when it fails to produce sufficient power
on jobs which were easily done previously. DO NOT CONTINUE to use under
these conditions. Follow the charging procedure. You may also charge a partially
used pack whenever you desire with no adverse affect on the battery pack.
5. Foreign materials of a conductive nature such as, but not limited to, grinding
dust, metal chips, steel wool, aluminum foil, or any buildup of metallic particles
should be kept away from charger cavities. Always unplug the charger from the
power supply when there is no battery pack in the cavity. Unplug charger before
attempting to clean.
6. Do not freeze or immerse charger in water or any other liquid.
WARNING: Shock hazard. Don’t allow any liquid to get inside charger. Electric
shock may result.
CAUTION:Never attempt to open the battery pack for any reason. If the plastic
housing of the battery pack breaks or cracks, return to a service center for recycling.

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Storage Recommendations
1. The best storage place is one that is cool and dry away from direct sunlight and
excess heat or cold.
2. For long storage, it is recommended to store a fully charged battery pack in a
cool dry place out of the charger for optimal results.
NOTE: Battery packs should not be stored completely depleted of charge. The battery
pack will need to be recharged before use.
SAVE THESE INSTRUCTIONS FOR FUTURE USE
C
D
I
E
FIG. 2
A
G
B
C
D
F
H
H
DCF610-XE
COMPONENTS (Fig. 2)
WARNING: Never modify the tool or any part of it. Damage or personal injury
could result.
A. Variable speed trigger switch
B. Forward/reverse button
C. Torque adjustment collar
D. Chuck collar
E. Belt hook (Optional Accessory)
F. Battery pack
G. Battery release button
H. Worklights
I. Belt hook screw
INTENDED USE
This screwdriver is designed for professional screwdriving applications.
DO NOT use under wet conditions or in presence of flammable liquids or gases.
This screwdriver is a professional power tool. DO NOT let children come into contact
with the tool. Supervision is required when inexperienced operators use this tool.
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk of serious personal injury, place the forward/
reverse button in the lock-off position or turn tool off and disconnect battery pack
before making any adjustments or removing/installing attachments or accessories.
Belt Hook (Optional Accessory)
WARNING: To reduce the risk of serious personal injury, place the forward/
reverse button in the lock-off position or turn tool off and disconnect battery pack
before making any adjustments or removing/installing attachments or accessories.
WARNING: To reduce the risk of serious personal injury, DO NOT suspend tool
overhead or suspend objects from the belt hook. ONLY hang tool’s belt hook from a
work belt.
WARNING: To reduce the risk of serious personal injury, ensure the screw
holding the belt hook is secure.

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Variable Speed Switch (Fig. 2)
To turn the tool on, squeeze the trigger switch (A). To turn the tool off, release the
trigger switch. Your tool is equipped with a brake. The chuck will stop when the trigger
switch is fully released.
The variable speed switch enables you to start the application at a slow speed. The
farther you squeeze the trigger, the faster the tool will operate. For maximum tool life,
use variable speed only for starting holes or fasteners.
NOTE: Continuous use in variable speed range is not recommended. It may damage
the switch and should be avoided.
Forward/Reverse Control Button (Fig. 2)
A forward/reverse control button (B) determines the direction of the tool and also
serves as a lock-off button.
To select forward rotation, release the trigger switch and depress the forward/reverse
control button on the right side of the tool.
To select reverse, depress the forward/reverse control button on the left side of the
tool. The center position of the control button locks the tool in the off position. When
changing the position of the control button, be sure the trigger is released.
NOTE: The first time the tool is run after changing the direction of rotation, you may
hear a click on start up. This is normal and does not indicate a problem.
Worklights (Fig. 2)
There are three worklights (H) located around the chuck collar (D). The worklight will
be activated when the trigger switch is squeezed.
NOTE: The worklight is for lighting the immediate work surface and is not intended to
be used as a flashlight.
Torque Adjustment Collar (Fig. 2)
The torque adjustment collar (C) is clearly marked with numbers and the max
position. The collar should be rotated until the desired setting is located at the top
of the tool. Locators are provided in the collar to eliminate the guess work when
selecting fastening torque. The higher the number on the collar, the higher the
torque and the larger the fastener which can be driven. To lock the clutch for drilling
operations, move to the max position.
IMPORTANT: When attaching or replacing the belt hook, use only the screw (I) that is
provided. Be sure to securely tighten screw.
The belt hook (E) can be be attached to either side of the tool using only the screw (I)
provided, to accommodate left- or right- handed users. If the hook is not desired at
all, it can be removed from the tool.
To move belt hook, remove the screw (I) that holds the belt hook in place then
reassemble on the opposite side. Be sure to securely tighten screw.
OPERATION
WARNING: To reduce the risk of serious personal injury, place the forward/
reverse button in the lock-off position or turn tool off and disconnect battery pack
before making any adjustments or removing/installing attachments or accessories.
Installing and Removing the Battery Pack (Fig. 3)
NOTE: Make sure your battery pack is fully charged.
To install the battery pack (F) into the tool handle, align the battery with the rails inside
the tool’s handle and slide it firmly into the handle until you hear the lock snap into
place. FIG. 3
G
F
To remove the battery pack from the tool, press the release button (G) and firmly pull
the battery pack out of the tool handle. Insert it into the charger as described in the
charger section of this manual.