DEZEGA CARBOFit-400 User manual

User manual
Руководство по эксплуатации
Kullanım Kılavuzu
Instrukcja użytkowania
CARBOFit-400
POSITIVE PRESSURE LEAK TESTING DEVICE
FOR SELF-CONTAINED SELF-RESCUERS
УСТРОЙСТВО ДЛЯ КОНТРОЛЯ ГЕРМЕТИЧНОСТИ САМОСПАСАТЕЛЕЙ
POZİTİF BASINÇ SIZDIRMAZLIK TEST
CİHAZIOKSİJENLİ FERDİ KURTARICI CİHAZLARI İÇİN
PRZENOŚNE URZĄDZENIE DO KONTROLI
SZCZELNOŚCI APARATÓW UCIECZKOWYCH
CARBO
CI-30 KS
ROXY 40
ROXY 30
TR PLRUEN
AS-UPG-1(2)5-ENEU
AS-UPG-1(2)5-RURU
AS-UPG-1(2)5-TRTR
AS-UPG-1(2)5-PLPL
UPG5.00.000 РЭ-U1
Red. 20.11.2020_V1

USER MANUAL........................................................................................ 3
РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ................................................. 17
KULLANIM KILAVUZU ........................................................................... 31
INSTRUKCJA UŻYTKOWANIA............................................................... 45
RU
EN
TR
PL

USER
manual
EN
CARBOFit-400
POSITIVE PRESSURE LEAK TESTING DEVICE
FOR SELF-CONTAINED SELF-RESCUERS
CARBO
CI-30 KS
ROXY 40
ROXY 30

CONTENTS
DESIGNATION.......................................................................................... 5
INTRODUCTION....................................................................................... 6
1. PURPOSE.......................................................................................... 6
2. TECHNICAL DATA.............................................................................. 6
3. DELIVERY SET................................................................................... 6
4. OPERATING PRINCIPLE AND STRUCTURE..................................... 6
5. INSTALLATION................................................................................... 8
6. CALIBRATION.................................................................................... 8
7. MEASURING INSTRUMENTS ........................................................... 9
8. SAFETY MEASURES AND MAINTENANCE...................................... 9
9. TECHNICAL VERIFICATION .............................................................. 9
10. MARKING ........................................................................................ 10
11. OPERATION..................................................................................... 10
12. DAILY MAINTENANCE..................................................................... 11
13. TROUBLESHOOTING...................................................................... 11
14. PACKAGING .................................................................................... 11
15. TRANSPORTATION.......................................................................... 12
16. STORAGE ........................................................................................ 12
17. DISPOSAL......................................................................... 12
18. GUARANTEES AND LIABILITY ........................................... 12
19. INFORMATION FOR ORDER .............................................. 13
ANNEX ................................................................................... 14

DEZEGA CARBOFit-400
5
DESIGNATION
The Manual uses a series of symbols to draw the user’s attention to features, problems,
and dangerous situations as may be encountered in the course of the use and maintenance
of the device.
DANGER!
This symbol indicates an inevitable dangerous situation that, if not eliminated, can lead to a serious injury
or death of the user.
CAUTION!
This symbol indicates a dangerous situation that, if not eliminated, could result in equipment damage.
NOTE!
This symbol indicates additional information about the rules, methods, and recommendations
for correct use of the device.

CARBOFit-400 DEZEGA
6
INTRODUCTION
User manual (hereafter – manual) is intended to study CARBOFit-400, its operating principle and
the requirements for everyday carrying of positive pressure leak testing device for CARBO
self-contained self-rescuer and other types.
User manual includes information on designation, technical data, operating rules, possible
failures and their troubleshooting, safety measures, requirements on transportation and storage
conditions.
1. PURPOSE
CARBOFIt-400 is a device for leaktightness check of CARBO self-rescuer and other types by
positive pressure.
The CARBOFit-400 device is suitable for operation in rooms at an ambient temperature
from + 10 °C to + 40 °C and a relative humidity of not more than 80% at a temperature of + 25 °C.
2. TECHNICAL DATA
Name of parameter Value
Working pressure in the chamber, kPа (mbar) 5±0,2; (50±2)
Pressure measuring range, kPa (mbar) 0-6; (0-60)
Accuracy class of manometer 1,6
Dimensions, mm
• height
• length
• width
325±2
520±2
400±2
Weight, kg, max 9,5
3. DELIVERY SET
Сhamber, pc. 1
Insert, UPG5.00.010, pcs. 2
Spare parts kit UPG5.07.000, pc. 1
User manual, pc. 1
Data sheet, pc. 1
4. OPERATING PRINCIPLE AND STRUCTURE
CARBOFit-400 consists of a chamber and a manometer. After the self-rescuer has been placed
into the chamber, the manometer shows the pressure decrease inside the device indicating the
leaktightness of the self-rescuer.
The chamber consists of Cylinder 2 with the ellipsis cut (Picture 1). The elastic rubber Ring 4
is installed in Flange 3 at the upper part of the Cylinder 2. The Dampener 15 is placed
on the Bottom 1 of the Cylinder 2.
Locking device is installed on the upper side of the Cylinder 2 at the Bracket 5 and consists of
Lever 7 connected by Axis 6 with Bracket 5 and Lid 10. Eccentric lock consists of Eccentric 13
with Grip 14 connected with Lever 7 by Axis 11.
The Latch 8 is fixed on the Lid 10, which prevents it from turning around its axis.

DEZEGA CARBOFit-400
7
The chamber is airtight with the closed Lid 10 and its volume decreases when the elastic
Ring 4 is compressed. Excessive pressure is made inside the chamber. The Eccentric 13 is fixed
by Stopper 12 while the Lid 10 is closed. The Screw 9 connects the Lid 10 with the Lever 7.
The Screw 9 is fixed by adjusting Screw 16 (Picture 2).
There is a Bush 22 (Picture 3) on the Bottom 1, where the Nozzle 19 with the Screw 21 and the
Manometer 17 are inserted. Prior to the manometer a Dosing unit 20 is installed in the Nozzle 19,
which is used for limitation of pressure spikes. Dosing unit 20 reduces transmission of pressure
onto manometer sensing element.
The Nozzle 19 and the Manometer 17 are sealed by the Gasket 18. Thread connection should be
screwed up to the stop.
Device is supplied with inserts and Displacers 23. Its volume is equal to the volume
of the self-rescuer.
Picture 1. General view of CARBOFit-400
Picture 2. General view of CARBOFit-400 (from above)

CARBOFit-400 DEZEGA
8
5. INSTALLATION
CARBOFit-400 is supplied with the uninstalled Grip 14. Therefore, before using the device, it is
necessary to screw the Grip 14 into Eccentric 13.
6. CALIBRATION
Check leaktightness and adjust pressure in the system:
• Put the Inserts in the Chamber;
• Close the Lid 10 with the Eccentric Lock;
DANGER!
If the lid is not fixed, it can be suddenly opened and injured the user.
• Adjust the manometer with the Screws 9 if needed: loosen the Screw 16 and tighten
the Screw 9 if you need to increase pressure, loosen it to decrease pressure.
Fix the Screw 9 with the Adjusting Screw 16;
CAUTION!
Perform adjustment of pressure only when the Lid 10 is open.
• The Manometer should indicate pressure (5±0,2) kPa ((50±2) mbar)
CARBOFit-400 is leaktight if the manometer is stable for 2 minutes after exposure 10-15 seconds.
NOTE!
Check leaktightness of the CARBOFit-400 every time before its use.
Adjustment of CARBOFit-400 device for different types of self-rescuers is mentioned in the
ANNEX.
Picture 3. Scheme of manometer mounting

DEZEGA CARBOFit-400
9
7. MEASURING INSTRUMENTS
For leaktightness tests of the self-contained self-rescuers mechanical timer should be used
together with CARBOFit-400 in accordance with the technical documentation.
NOTE!
It is allowed to use another measuring instrument with the similar parameters and characteristics.
8. SAFETY MEASURES AND MAINTENANCE
Lower the grip smoothly to the stop point while closing the lid as during intermediate fixation of
the grip, the lid can open abruptly due to the elastic forces of the compressed sealing ring and
injure the worker.
Keep the lid open between tests to extend lifetime of the elastic ring.
Do not expose to direct sunlight when testing the self-contained self-rescuers.
After usage wipe the chamber with clean cloth and put inserts inside.
9. TECHNICAL VERIFICATION
CARBOFit-400 device consists of the manometer type 611.10 «WIKA», which should be
periodically verified according to the local norms applied to the testing of measurement
instruments.
NOTE!
To carry out verification, the manometer must be disconnected from the chamber.
CAUTION!
When installing and dismounting the manometer, it is not allowed to turn it by the case.
The manometer should be unscrewed (twisted) with a suitable key beyond the edges on the
nozzle.
Hold the Nozzle 19 (Picture 3) with the key, unscrew manometer.
NOTE!
When installing a manometer, make sure that the gasket is not damaged and set the manometer to a
convenient reading position.
During verification, the following conditions must be met:
• the installation site of the instruments to be checked is selected so that observation of the
readings is not difficult;
• the temperature during calibration should be +20±5 °С, temperature fluctuations during
verification should not exceed 2 °C;
• the device is kept inoperative at an ambient temperature of at least two hours;
• the pressure adjustment must be smooth, without going beyond the verified value.
Prior to the verification, preparatory work must be carried out according to the chapter 5
«Installation».
Before carrying out verification, it is necessary to test the operation of the CARBOFit-400 device
according to the chapter 6 «Calibration».

CARBOFit-400 DEZEGA
10
During performing an external inspection, the device must meet the following requirements:
• the parts of the device must not have any flaws those worsen its appearance;
• metal parts of the device should have a protective coating, resistant against atmospheric
corrosion;
• the grip should rotate smoothly without rubbing;
• the marks, letters and numbers on the manometer scale should be clearly drawn.
NOTE!
The value of the working pressure created in the chamber of the CARBOFit-400 device is determined
during the leak test of the device according to the chapter 6 «Calibration».
10. MARKING
The Plate contains the following inscriptions:
• name or trademark of the plant;
• name of the device;
• serial number and manufacturing date;
• inscription «Made in Turkey» or «Made in Russia».
Marking of packaging for transportation of CARBOFit-400 includes:
• manipulation marks «Fragile. Caution»; «Top»; «Protect from heating»; «Protect from
moisture»;
• warning label «Do not throw»;
• basic inscriptions;
• additional inscriptions;
• information inscriptions.
11. OPERATION
During the test the examined self-contained self-rescuer should have the same temperature
as surrounding air and CARBOFit-400 itself. If the temperature differs, the self-contained
self-rescuer should be stored in the testing room at least for 2 hours before test.
Test the self-rescuers in the following order:
• disconnect the self-contained self-rescuers from the belt (if supplied);
• open the lid of CARBOFit-400;
• put a self-contained self-rescuer into the chamber and smoothly close the lid with eccentric
lock. The manometer should indicate (5±0,2) kPa ((50±2) mbar);
• wait for 5-10 seconds to let the pressure inside the chamber get stabilized;
• record the manometer indication. Observe the change in the readings of the manometer.
Pressure drop should not exceed the norms, specified in the manual to the tested
self-contained self-rescuer.
Leaktightness check of the CARBOFit-400 device must be done before testing each batch
of the self-rescuers.
NOTE!
Test a self-contained self-rescuer with CARBOFit-400 device only if the ambient temperature fluctuation
range is not more than ±2 °C during the test.

DEZEGA CARBOFit-400
11
12. DAILY MAINTENANCE
Wipe the CARBOFit-400 device chamber with a clean rag and put the inserts into it after use.
In the period between the checks of the self-contained self-rescuer, keep the lid open to avoid
premature failure of the elastic sealing ring.
NOTE!
Avoid direct sunlight on the CARBOFit-400 device when checking the self-contained self-rescuers
for leaktightness.
13. TROUBLESHOOTING
Problem Possible reason Solution
System is
non leaktight
Sealing surfaces of rubber
ring and lid are dirty
Wipe the ring with a wet
cloth
Rubber tubes or rubber ring
are damaged
Replace rubber tubes
or ring
Insert is non leaktight
Detect the leakage and
eliminate it or replace the
inserts
Place the inserts in a
container with water heated
up to (45+5) оС. By forming
air bubbles the place of
leakage can be determined.
Wipe the inserts with a dry
rag and weld the marked
place.
Manometer is non leaktight Screw the manometer up to
the stop
The tightness of the sealing
nozzle bush is disrupted
Wrap the thread with FUM
tape
The pressure «jumps»
when closing the lid
The elastic properties of
sealing ring are disturbed Change the sealing ring
When opening the lid,
the manometer's needle
does not deflect
The opening of the dosing
unit is clogged
Remove the manometer,
unscrew and blow out the
dosing unit
14. PACKAGING
CARBOFit-400 is packed in the wooden box.
The inner surface of the box is lined with polyethylene film.
A set of spare parts and operational documentation are packed in polyethylene film bags.

CARBOFit-400 DEZEGA
12
15. TRANSPORTATION
Device packed in the wooden box can be transported in the closed and dry compartments of any
kind of transport at an ambient temperature from -40 °C up to +60 °C and up to 100% relative
humidity.
16. STORAGE
The device should be stored at an ambient temperature from +5 °C up to +40 °C and relative
humidity up to 80% at a temperature of +25 °C.
The device should be stored separately from the flammable and acid-base materials. An ambient
air should not contain aggressive steams or gases that cause the corrosion of materials.
17. DISPOSAL
Disposal of the CARBOFit-400 must be carried out in accordance with the rules and regulations
of the country in which it is operated. For this purpose, apply for clarifications to the relevant
government agencies.
The symbol above means that, in accordance with local laws and regulations,
products marked with this symbol must be disposed of separately from
household waste. When the product reaches its end of life, take it to a collection
point designated by your local authority.
Separate collection and recycling of your goods during disposal will help to
conserve natural resources and make sure that it is recycled safely for human
health and the environment.
18. GUARANTEES AND LIABILITY
The warranty period is indicated in the data sheet.
Assigned shelf and service life: 5 years.
The manufacturer guarantees the compliance of the CARBOFit-400 with the requirements of the
specifications and requirements set out in the contract documents subject to the consumer’s
compliance with the transportation, storage and operating conditions specified herein.
In case of violation of the requirements of this CARBOFit-400 user manual or any of its
transportation and storage conditions set forth in this manual, the user shall lose the right to
compensation and warranty service for the device.
Manufacturer will not be held liable for any damages related to the improper use or misuse
of the CARBOFit-400.
The responsibility for the use of the CARBOFit-400 is borne by the user.
The manufacturer shall have the right to introduce minor structural changes that do not affect the
work nor impair the performance of the CARBOFit-400 without prior notice to the users.

DEZEGA CARBOFit-400
13
19. INFORMATION FOR ORDER
Notation case example of positive pressure leak testing device CARBOFit-400 in the technical
documentation and when ordering:
AS-UPG-15-ENEU-5-1
Deciphering article:
Auxiliary equipment
Device type
Color of the device
Type of inserts
Documentation language
Market region
Assigned service life, years
Warranty period, years
Component ordering of CARBOFit-400 spare parts
Item Order name Quantity
Gasket UPG.00.005 1
Ring UPG.00.006 1

CARBOFit-400 DEZEGA
14
ANNEX
Adjustment of CARBOFit-400 for self-rescuers leaktightness check
№
Type
of
self-rescuer
Displacer
UPG5.00.007,
pcs.
Displacer
UPG5.00.008,
pcs.
Note
1 CARBO 1 - Displacer is positioned on the bottom of the chamber 2Ci-30 KS,
ROXY 40 3 - Displacers are positioned on the bottom of the chamber
3 ROXY 30 6 1 Displacers UPG5.00.007 6 pcs. are positioned on the bottom of the chamber and
Displacer UPG5.00.008 is positioned on the inner side surface of the chamber
Calibration of CARBOFit-400
Calibration is intended to check the leaktightness of the CARBOFit-400 and to preset the device for testing self-rescuers for leaktightness (the final adjustment of the device is made with a screw on the lid).
№
Type
of
self-rescuer
Displacer
UPG5.00.007,
pcs.
Displacer
UPG5.00.008,
pcs.
Inserts,
pcs. Position of the displacers
Before leaktightness check of
self-rescuer, remove from the
chamber:
1 CARBO 1 - 2 Displacer is positioned on the bottom of
the chamber
Remove inserts 2 pcs. and displacers 2 pcs.
2Ci-30 KS,
ROXY 40 3 - 2 Displacers are positioned on the bottom
of the chamber
Remove inserts 2 pcs. and add displacer UPG5.00.007 1 pc.
3 ROXY 30 6 1 1
Displacer UPG5.00.008 is positioned on the inner side surface of the chamber. Displacers UPG5.00.007 7 pcs. are positioned near the insert
Remove insert Remove displacer UPG5.00.007 1 pc.

DEZEGA CARBOFit-400
15
DEZEGA SP GÜVENLİK ÜRÜNLERİ SANAYİ VE TİCARET ANONİM
ŞİRKETİ EGE SERBEST BÖLGESİ ZAFER SB MAH. NİLÜFER SK.NO:30
GAZİEMİR, İZMİR
Tel.: [phone]
Fax: [phone]
www.dezega.com
[email protected]
South Ural Respiratory Protective Equipment LLC
13 Orskoe Avenue
Gaj, Orenburg region, Russia, 462631
Tel.: [phone]
Fax: [phone]
[email protected]
www.dezega.ru

РУКОВОДСТВО
по эксплуатации
RU
CARBOFit-400
УСТРОЙСТВО ДЛЯ КОНТРОЛЯ
ГЕРМЕТИЧНОСТИ САМОСПАСАТЕЛЕЙ
CARBO
CI-30 KS
ROXY 40
ROXY 30

СОДЕРЖАНИЕ
ОБОЗНАЧЕНИЕ .................................................................................... 19
ВВЕДЕНИЕ ............................................................................................ 20
1. НАЗНАЧЕНИЕ................................................................................. 20
2. ТЕХНИЧЕСКИЕ ДАННЫЕ .............................................................. 20
3. КОМПЛЕКТНОСТЬ......................................................................... 20
4. УСТРОЙСТВО И РАБОТА............................................................... 20
5. УСТАНОВКА.................................................................................... 22
6. КАЛИБРОВКА................................................................................. 23
7. СРЕДСТВА ИЗМЕРЕНИЯ .............................................................. 23
8. МЕРЫ БЕЗОПАСНОСТИ ............................................................... 23
9. ТЕХНИЧЕСКОЕ ОСВИДЕТЕЛЬСТВОВАНИЕ................................ 24
10. МАРКИРОВКА................................................................................ 25
11. ИСПОЛЬЗОВАНИЕ ........................................................................ 25
12. ОБСЛУЖИВАНИЕ .......................................................................... 25
13. ПЕРЕЧЕНЬ ВОЗМОЖНЫХ НЕИСПРАВНОСТЕЙ ........................ 26
14. УПАКОВКА...................................................................................... 26
15. ТРАНСПОРТИРОВАНИЕ................................................................ 26
16. ХРАНЕНИЕ ...................................................................................... 26
17. УТИЛИЗАЦИЯ................................................................................. 27
18. ГАРАНТИИ И ОТВЕТСТВЕННОСТЬ............................................... 27
19. ИНФОРМАЦИЯ ДЛЯ ЗАКАЗА ....................................................... 27
ПРИЛОЖЕНИЕ...................................................................................... 28

DEZEGA CARBOFit-400
1919
ОБОЗНАЧЕНИЕ
В инструкции использован ряд символов для того, чтобы привлечь внимание пользователя
к особенностям, проблемам и опасным ситуациям, с которыми он может столкнуться при
использовании устройства.
ОПАСНО!
Указывает на неизбежную опасную ситуацию, которая, если ее не устранить, может привести к
серьезной травме или гибели пользователя.
ВНИМАНИЕ!
Указывает на угрозу опасной ситуации, которая, если ее не устранить, может привести к
повреждению оборудования.
ПРИМЕЧАНИЕ!
Содержит дополнительную информацию о правилах, приемах и рекомендациях по корректной
работе с устройством.

CARBOFit-400 DEZEGA
2020
ВВЕДЕНИЕ
Руководство по эксплуатации (далее – руководство) CARBOfit-400 предназначено для
изучения конструкции и принципа работы устройства для контроля герметичности
самоспасателей типа CARBO и самоспасателей других типов.
В руководстве приведены сведения о назначении, технических характеристиках,
возможных неисправностях и методах их устранения, о мерах безопасности, правилах
хранения и транспортирования.
1. НАЗНАЧЕНИЕ
Устройство для контроля герметичности самоспасателей (далее – устройство
CARBOFit-400) предназначено для контроля герметичности изолирующих
самоспасателей типа CARBO и других типов, проводимой в соответствии с руководством по
эксплуатации самоспасателей.
Устройство CARBOFit-400 пригодно для эксплуатации в помещениях при температуре
окружающей среды от плюс 10 оС до плюс 40 оС и относительной влажности не более 80%
при температуре плюс 25 оС.
2. ТЕХНИЧЕСКИЕ ДАННЫЕ
Наименование показателя Величина
Рабочее давление, создаваемое в камере, кПа (мбар) 5±0,2 (50±2)
Диапазон измерения давления, кПа (мбар) 0-6; (0-60)
Класс точности манометра 1,6
Габаритные размеры, мм
• высота
• длина
• ширина
325±2
520±2
400±2
Вес устройства, не более, кг 9,5
3. КОМПЛЕКТ ПОСТАВКИ
Устройство, шт. 1
Вкладыш UPG5.00.010, шт. 2
Комплект запасных частей UPG5.07.000, шт. 1
Руководство по эксплуатации, экз. 1
Паспорт, экз. 1
4. УСТРОЙСТВО И РАБОТА
Устройство CARBOFit-400 состоит из камеры и манометра. Камера служит для размещения
в ней проверяемого самоспасателя, а манометр - для измерения давления в камере и
наблюдения за изменением избыточного давления в ней.
Камера (Рисунок 1) представляет собой Стакан 2 эллипсного сечения. В верхней части
Стакана 2 имеется Фланец 3, на который устанавливается эластичное уплотнительное
Кольцо 4. На Дно 1 Стакана 2 уложена амортизирующая Подкладка 15.