DEZEGA CheckUp User manual

ПРИСТРІЙ ПЕРЕВІРКИ
ДИХАЛЬНОЇ АПАРАТУРИ
DEZEGA
CheсkUp
DC2-1(0)000-1(0)1(0)1(0)1(0)-F-EU(UA)EN(UA)EU(UA)
[SKTB.04.UPDA.00.00.000 РЭ-U1]
Red. 07.11.2019_V1
User manual
Інструкція з експлуатації
UKEN
BREATHING
EQUIPMENT TEST SET

USER MANUAL........................................................................................ 3
ІНСТРУКЦІЯ З ЕКСПЛУАТАЦІЇ ............................................................. 57
UK
EN

BREATHING EQUIPMENT TEST SET
DEZEGA CheсkUp
USER
manual
EN

TABLE OF CONTENTS
INTRODUCTION..................................................................................................5
1. DESCRIPTION AND OPERATION ...................................................................6
2. OPERATION SAFETY....................................................................................13
3. SETTING-UP .................................................................................................14
4. OPERATING PROCEDURE ...........................................................................16
5. BA TESTING..................................................................................................25
6. RESUSCITATOR “GORNOSPASATEL-10” TESTING ....................................39
7. TROUBLESHOOTING ...................................................................................47
8. LABELING AND PACKAGING .......................................................................51
9. MAINTENANCE.............................................................................................53
10. TRANSPORTATION AND STORAGE...........................................................53
11. SCOPE OF SUPPLY....................................................................................54
12. WARRANTY.................................................................................................54

DEZEGA DEZEGA CheckUp (Directive 2014/30/EU) | (Directive 2014/35/ЕС) | (EN 61326-1:2013)
5
INTRODUCTION
This User Manual (hereinafter referred to as the Manual) is intended for persons who
use and service the Breathing equipment test set DEZEGA CheckUp (hereinafter
referred to as the test set or CheckUp).
This manual contains a description, principles and rules of operation, as well as
guidelines for calibration and troubleshooting of CheckUp.
The test set must use and maintain persons with appropriate qualifications. The test
set must be serviced annually in accordance with section 9 of this manual.
The Manual uses a series of symbols to draw the user’s attention to features,
problems, and dangerous situations as may be encountered in the course of the use
and maintenance of CheckUp and breathing apparatus.
NOTE!
This symbol indicates additional information about the rules, methods, and
recommendations for correct use of the test set.
CAUTION!
This symbol indicates a dangerous situation that, if not eliminated, could result in
equipment damage, injury, or even death of the user or a member of the
maintenance personnel.
DANGER!
This symbol indicates an inevitable dangerous situation that, if not eliminated, can lead to
a serious injury or death of the user.
The manufacturer has the right, without notifying users about it, to make minor design
changes to the test set design that do not aect its operation and do not impair
performance.
DANGER!
Do not attempt to use the test set without first reading this manual.

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1. DESCRIPTION AND OPERATION
1.1. Application
The test set is designed for testing parameters of a regenerative self-contained
breathing apparatus (hereinafter referred to as BA), self-contained panoramic masks,
and resuscitators.
The test set must be used in units that operate or service BA.
The CheckUp is used to conduct the following:
• testing oxygen breathing apparatuses whose parameters meet the requirements
of relevant regulations: EN 145, ДСТУ EN 145, ДСТУ 3856, ГОСТ Р 12.4.253,
ГОСТ Р 53256 or equivalent (P-30 and its modifications, P-70, BG-4 etc.);
• testing the panoramic masks that meet the requirements of relevant regulations:
EN 136, ДСТУ EN 136, ГОСТ Р 12.4.189, ГОСТ Р 53257or similar;
• testing the parameters of GS-10 resuscitator;
• testing the individual components of BA.
The test set is used for testing of the following:
• leaktight of the BA breathing system by positive and negative pressure;
• leaktight of the breathing system of the GS-10 apparatus at positive pressure;
• leaktight of panoramic masks under negative pressure;
• continuous oxygen supply by the BA pressure regulator;
• emergency oxygen supply by the BA bypass valve;
• operation pressure for the BA relief valve;
• lung demand valve open pressure check;
• performance of the lung demand valve check;
• minimum and maximum inspiratory pressures of GS-10 apparatus;
• inhalation and exhalation time of GS-10 apparatus;
• time of action of the GS-10 in AVL mode;
• vacuum pressure of inhalation device of GS-10 apparatus;
• GS-10 inhalation device preformance check.
NOTE!
When using the regulatory documents specified in this manual, you should be guided
by the current version of the publication of the standard. In case of cancellation of
the standard specified in this manual, the standard issued for replacement should be
followed.

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The test set is a UHL (moderately cold climate) category 4.2 device in accordance
with ГОСТ 15150. Operating conditions are specified in section 1.2.
Mode of operation - repeatedly cyclical. The range of one cycle is from 5 to 30 minutes,
followed by a break of at least 5 minutes. The time of continuous operation in multiple
cyclic mode - no more than 7 hours per day.
Operating position: on a flat surface.
1.2. Specifications
Metrological characteristics
Parameter Value
Pressure measuring range (positive-negative), kPa from - 2,8 to 6,8
Limits of permissible overpressure-dilution measurement error ,
% of range measurements ±0,5
Range of indications of flow through the oxygen channel,
dm3/min from 0 tо 6
Range of measurements of flow through the oxygen channel,
dm3/min from 1 tо 6
Limits of permissible reduced error per channel oxygen,
% of the upper limit of measurement
in the range from 1 to 3.0 dm3/min
in the range above 3.0 to 6.0 dm3/min
±2,0
±3,0
Range of indications of an expense on the air channel, dm3/min. from 0 tо 150
Range of measurements of an expense on the air channel,
dm3/min. from 10 tо 150
Limits of permissible reduced error per channel air flow, % of the
upper limit of measurement ±5,0

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Main technical characteristics
Parameter Value
Operation mode:
- Cyclical
Duration of one cycle, min
- Break between cycles, min, not less
- Continuous operation time in multiple cyclic mode,
h (per day), not more
from 5 to 30
5
7
Power supply parameters:
- AC voltage, V
- AC frequency, Hz
- power consumption, V∙A, not more
220±15% (110±15%)*
50±5
220
Overall dimensions, mm, not more
- height
- length
- width
220
460
480
Weight, (without adapters) kg, not more. 15
Operating conditions:
- ambient temperature, °C
-relative humidity (without condensation), %
- Atmospheric pressure, kPa
from +15 to +25
from 30 tо 80
from 84 tо 106,7
Service life from the date of manufacture, years 9
Mean time to failure, h 16240
* - switching voltage from a 220 V to a 110 V is provided in service center.

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1.3. Test Set Design and Operating Principles
The appearance of the CheckUp is shown below. In terms of design, the test set has a
plastic shockproof enclosure containing test set components. The test set enclosure
has a control panel at the front; a mains switch, fuse, connectors for connecting
external sensors, a computer, and external USB devices at the back. The right side
of the enclosure has inlet and outlet branch pipes for the connection of inspected
breathing equipment. For ease of transportation, the test set is equipped with a
handle. In the transport position, the power cord and the adapter for the connection
of breathing equipment are located in special niches built into the enclosure.
CheckUp appearance
1 – test set enclosure; 2 – inlet branch pipe; 3 – outlet nozzle; 4 – control panel;
5 – adapters for connection of breathing equipment.
1
2
4
5
3

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Back view of the CheckUp
1 – network connector; 2 – fuse; 3 – power switch; 4 – USB drive connector;
5 – operator panel programming connector;
6 – controller programming connector; 7 – medium pressure sensor connector;
8 – high-pressure sensor connector; 9 – power cord.
The control panel contains touch sensitive display, START and STOP control buttons,
and an ALARM light.
Control panel
1 2 3 4 5 6 7 8 9

DEZEGA DEZEGA CheckUp (Directive 2014/30/EU) | (Directive 2014/35/ЕС) | (EN 61326-1:2013)
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AC
D
E
F
G
H
I
J
K
L
M
N
B
A- Adapter for SCSR and GS-10
K- Tee for GS-10
B- Extension for GS-10
C- Adapter for P-30
D- Adapter for P-30EX
E- Adapter for P-70
G - Adapter for BG-4
H- Sealing plug for panoramic mask check
J- Adapter for GS-10 leaktight check
M- DEZEGA CheckUp leaktight plug
N- Clamp for breathing valves check
L- Plug for demand valve check
F, I - Adapters for oxygen distribution unit
Adapters for DEZEGA CheckUp test set
A - adapter to connect a breathing apparatus through the mouthpiece;
B - extension to connect the switching device of a resuscitator;
С - adapter to connect a breathing apparatus without facepiece through a M8 thread
connector;
D - adapter to connect a breathing apparatus without facepiece through the connector
with 5/16 thread;
E, G - adapters to connect a breathing apparatus without facial parts through the
facepiece with a quick-release coupling;
F, I - branch pipe and adapter to connect an oxygen distribution unit separately from
a breathing apparatus;
H - adapter to install in a panoramic mask connection with an M8 or 5/16 thread;
J - adapter to connect the switching device of a resuscitator;
K - adapter to connect the switching device of a resuscitator to a lung simulator;
L - plug to check the response pressure of a lung simulator, a positive pressure
breathing apparatus;
M - DEZEGA CheckUp sealing plug;
N - clamp for the breathing hoses when checking the breathing valves.

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1.4. The schematic diagram of the test set
The air flow is generated by the blower M1 and is controlled by the PLC controller
and the fl ow sensor Q2 with a measuring limit of 150 dm3/min. The direction of the
air flow (supply to or bleeding from the inspected system) is determined by the status
of the 3-way valves Y1 and Y2. If the valve Y is active, the air from the atmosphere is
supplied to the connected BA through
the deactivated valve Y2, the flow sensor Q2, the blower M1, and the valves Y1 and
Y3. If the valve Y2 is active, the air from the breathing apparatus is bled through the
valves Y3 and Y2, the flow sensor Q2, the blower M1, and the shut-o valve Y1.
M1 is the blower;
Y1 and Y2 are 3-way valves;
Y3 is the shut-o valve (NO);
Y4 and Y5 are 2-way valves (NC);
DD1 is the pressure sensor;
Q1 is the flow sensor (6 dm3/min);
Q2 is the flow sensor (200 dm3/min);
OP is the operator’s panel;
PLC is the process logical controller;
and Dr1 is the throttle.
The basic electropneumatic scheme of DEZEGA CheckUp
The deactivated shut-o valve Y3 is normally open and quickly cuts o the airflow
from the inspected test set when testing for leaks.
The valve Y5 and the throttle Dr1 relieve pressure from the system to the required
value when testing the apparatus for leaks.
The valve Y4 and the flowmeter Q1 with a measuring limit of 6 dm3/min measure the
continuous oxygen supply.
The pressure sensor DD1 measures the system pressure.
The data from it, as well as from the flow sensors Q1 and Q2, are sent the process
controller, where they are processed. Based on the processing results, as well as
depending on the selected operating mode of the test set, the controller issues control
signals to the valves Y1...Y5 and the blower M1.
Operating modes of the CheckUp, as well as the display of the result of measurements
can be chosen using the OP operator’s touch panel.

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2. OPERATION SAFETY
When setting up and operating the test set, the requirements of the current Rules
for the Technical Operation of Consumer Electrical Installations and the Rules for
the Safe Operation of Electrical Installations must be observed, for example ГОСТ
12.2.007.0, ГОСТ Р 12.1.019, ГОСТ 12.2.091.
Only the persons who have received safety instruction as well as read and understood
this manual are allowed to operate the test set.
The test set is used to test breathing equipment that uses pure medical oxygen.
It must only be serviced with clean hands (washed with soap) and repaired using
clean degreased tools.
DANGER!
To avoid serious injury or death, never allow contact of compressed oxygen with oil,
grease, or similar organic pollutants. This may lead to an explosion or a fire.
Do not allow mineral oil and other organic contaminants on the surface of the test set
and, especially, in the processing and connecting unions.
Monitor CheckUp emergency alarms, which are accompanied by a continuous audio
signal, a flashing warning light, and warnings on the screen. The test set contains
a system of protection against exceeding the maximum pressure. This value is
-3,200...+3,200 Pa for BA tightness testing, and -3,200...+7,200 Pa. for all other tests.
This will trigger the safety valve, and the corresponding message will be displayed on
the screen:
CAUTION!
The pressure in the system has
exceeded the maximum
allowable value. Fix the cause,
and press the "STOP" button.
ОК
Overpressure emergency window

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When this message appears, eliminate the cause of exceeding the maximum allowable
pressure and click STOP.
DEZEGA is not responsible for the consequences of using CheckUp for
purposes not mentioned in this manual, as well as the consequences
resulting from the failure to comply with the recommendations
of this manual.
3. SETTING-UP
Before commissioning the test set, check its condition by external inspection and
confirm the completeness as specified in the registration certificate.
If CheckUp stored or transported at a temperature other than room temperature of
more than 5 ° C, it must be kept at room temperature for at least two hours before
use.
Place the test set on a fl at surface. Prepare the power cable. Connect it to the
appropriate end to the power connector of the test set. Plug the power cord plug into
a 220 V outlet (at least 5 A). Turn on the power switch. The backlight of the control
buttons will light up and in about 5...10 s (CheckUp self-test time), the next screen
saver will appear on the screen, with the version of the firmware.
DEZEGA CheckUp
CoDeSys 23941
Start screen
Then after 5 s, the test set will automatically display the main menu.

DEZEGA DEZEGA CheckUp (Directive 2014/30/EU) | (Directive 2014/35/ЕС) | (EN 61326-1:2013)
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BREATHING APPARATUS
CHECK
BREATHING APPARATUS TEST SET
BREATHING APPARATUS
CHECK RESULTS
CHECKUP LEAKTIGHT
CHECK
MANUAL CONTROL
2018 / 08 / 22
16 : 46 : 15
0.0
0.00
degree
kPa
SETTINGS
HIGH- AND
MEDIUM-PRESSURE
LINE TEST
Date:
Time:
Air temperature:
Atmospheric pressure:
DEZEGA CheckUp
Main menu
Check the leaktight of the test set before operation. To do this, go to the test set
tightness test mode by clicking CHECKUP LEAKTIGHT CHECK in the main menu.
Testing
time, s
Pressure, Pa - 0000
CHECKUP LEAKTIGHT CHECK
Maximum allowable
value, Pa/min
Test result, Pa/min
NEXTHELP
20
0000
BLANK OFF THE OUTLET HOSE OF THE
CHECKUP AND PRESS "START"
Test
duration, s
0 15 30 45 60
LEAKTIGHT NON
LEAKTIGHT
DEZEGA CheckUp leaktight check screen

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Plug the inlet branch pipe with an appropriate plug and click START on the control
panel. Wait until the check is complete. Upon completion of the check, the green
Airtight light will light up on the operator panel and the numerical value of the
leaktight (it must be no more than 20 Pa/min when tested with an overpressure
of 3000 +/- 100 Pa) is displayed in the Test Result display if the result is positive.
If the result of the test is negative, the red leaktight light will light up on the operator’s
panel, and the control panel’s ALARM light will also flash. In case of a negative
result, eliminate the cause of leaktight and repeat the test.
4. OPERATING PROCEDURE
4.1. Testing the breathing apparatus
Select the breathing apparatus type in the main menu on the operator’s panel. To do
this, click BREATHING APPARATUS CHECK and select the appropriate breathing
apparatus type in the pop-up window.
BREATHING APPARATUS
CHECK
CANCEL
POSITIVE-PRESSURE BA
CHECK RESULTS
BREATHING TEST SET
BREATHING APPARATUS
CHECK RESULTS
CHECHUP LEAKTIGHT
CHECK
MANUAL CONTROL
NEGATIVE-PRESSURE BA
RESUSCITATOR
(AVL) GS-10
PANORAMIC MASK
2018 / 08 / 22
16 : 46 : 15
0.0
0.00
degree
kPa
SETTINGS
Breathing apparatus selection menu
NOTE!
Check and adjust the breathing devices and masks, transported or stored at temperatures
close to the temperature in the room with CheckUp, in order to avoid temperature eects
on the accuracy of the measurement.

DEZEGA DEZEGA CheckUp (Directive 2014/30/EU) | (Directive 2014/35/ЕС) | (EN 61326-1:2013)
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Depending on the breathing apparatus type, one of the windows will appear:
POSITIVE PRESSURE BA TESTING
EXIT
VALVES OF
INSPIRATION AND EXHAUST
LEAKTIGHT CHECK
CONSTANT OXYGEN
SUPPLY CHECK
NEGATIVE
PRESSURE
LEAKTIGHT CHECK
DRAIN VALVE OPENING
PRESSURE CHECK
(BG-4 ONLY)
BYPASS
CHECK LUNG DEMAND VALVE
OPEN PRESSURE CHECK
POSITIVE
PRESSURE
LEAKTIGHT CHECK
RELIEF VALVE
OPENING PRESSURE
CHECK
BA COMPLEX
CHECK
Menu for the positive pressure BA
NEGATIVE PRESSURE BA CHECK
EXIT
POSITIVE
PRESSURE
LEAKTIGHT CHECK
RELIEF VALVE
OPENING PRESSURE
CHECK
PERFORMANCE OF THE
LUNG DEMAND
VALVE CHECK
BYPASS
OXYGEN SUPPLY
CHECK
NEGATIVE
PRESSURE
LEAKTIGHT CHECK
BA COMPLEX
CHECK
BYPASS
CHECK
LUNG DEMAND
VALVE OPEN PRESSURE
CHECK
BA ANNUAL
MAINTENANCE CHECK
Menu for the negative pressure BA

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EXIT
GORNOSTASATEL-10 (GS-10) DEVICE TEST
LEAKTIGHT TEST
OF BREATHING
CIRCUIT
DEVICE OPERATING
TIME (IN ALV MODE)
CHECK
INHALTION DEVICE
PERFORMANCE
CHECK
SWITCHING DEVICE
CHECK
INHALATION DEVICE
- INSPIRATORY
PRESSURE CHECK
DEVICE COMPLEX CHECK
GS-10 testing menu
In case of selecting a panoramic mask, the mask leaktight check window will appear.
Maximum allowable
value, Pa/min
100
Pressure, Pa - 000.0
PANORAMIC MASK LEAKTIGHT CHECK
MAIN
MENU
Test result, Pa/min
COMPLETE
CHECK
HELP
0000
Test
duration, s
0 15 30 45 60
LEAKTIGHT NON
LEAKTIGHT
PUT THE MASK ON THE DUMMY HEAD. BLANK OFF THE BA
CONNECTION HOSE AND PRESS "START"
Panoramic mask leaktight check window

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Install the appropriate adapter on the inlet branch pipe for the connection of the
breathing equipment when testing the panoramic mask, connect a dummy
head DEZEGA DH-1000 (hereinafter Dummy head) to the test set). Connect the
breathing apparatus to the test set (when testing the panoramic mask, put it on
the Dummy head).
Select the necessary test from the test menu and conduct it using the pop-up
messages and help provided in the Help section. If you choose a complex test, the
whole set of tests necessary to inspect this type of breathing apparatus will be carried
out, and the results of the test will be recording in the built-in memory of the test
set. The test menu and the tests themselves are described in more detail below.
4.2. Breathing apparatus check results
The results of all successfully completed complex check are stored in the built-in
memory of the test set and are grouped by apparatus type. To view the archive, click
BREATHING APPARATUS CHECK RESULTS and choose the breathing apparatus
type in the pop-up menu.
BREATHING APPARATUS
CHECK
CANCEL
POSITIVE-PRESSURE BA
CHECK RESULTS
BREATHING TEST SET
BREATHING APPARATUS
CHECK RESULTS
CHECHUP LEAKTIGHT
CHECK
MANUAL CONTROL
NEGATIVE-PRESSURE BA
RESUSCITATOR
(AVL) GS-10
PANORAMIC MASK
2018 / 08 / 22
16 : 46 : 15
0.0
0.00
degree
kPa
SETTINGS
Menu for select check results

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Results window is shown in. This window shows a table with the results of complex
check of equipment, navigation buttons, and the button for archiving to the USB drive.
NOTE!
Do not use the device’s memory for storage of testing results. When records reach
maximum value in the archive, new records wipe the old ones.
RESULTS OF BA CHECK
MAIN
MENU
Copy to
USB DRIVE
PREVIOUS
PAGE
NEXT
PAGE
№
000
000
000
000
000
000
000
000
AAAAAA
AAAAAA
AAAAAA
AAAAAA
AAAAAA
AAAAAA
AAAAAA
AAAAAA
AAAAAA
AAAAAA
AAAAAA
AAAAAA
AAAAAA
AAAAAA
AAAAAA
AAAAAA
0000
0000
0000
0000
0000
0000
0000
0000
- 0000
- 0000
- 0000
- 0000
- 0000
- 0000
- 0000
- 0000
- 000.0
- 000.0
- 000.0
- 000.0
- 000.0
- 000.0
- 000.0
- 000.0
AA
AA
AA
AA
AA
AA
AA
AA
08-22 16:19
08-22 16:19
08-22 16:19
08-22 16:19
08-22 16:19
08-22 16:19
08-22 16:19
08-22 16:19
AA
AA
AA
AA
AA
AA
AA
AA
0000
0000
0000
0000
0000
0000
0000
0000
- 0000
- 0000
- 0000
- 0000
- 0000
- 0000
- 0000
- 0000
0000
0000
0000
0000
0000
0000
0000
0000
BA
type
BA
number
Positive
pressure
leaktight
Pa/min
Negative
pressure
leaktight
Pa/min
Continuous
oxygen
supply
ml/ min
Baypass
l/ min
Relief
valve
opening
pressuret,
Pa
Lung
demand
valve
opening
pressure, Pa
Inspiratory
and
exhalation
valves
leaktight
Saliva
pump
Date
BA сheck result table
NOTE!
After copying test results to the USB drive, they are deleted from the built-in memory
of the test set.