Diamond Products CC5049D User manual

CORE CUT
OPERATOR’S MANUAL
CC5049D
Rev.: 21-00 Part #: 1802721

TABLE OF CONTENTS
Table of Contents
Introduction ............................................................................................................................................. 7
CC5049D Controls .................................................................................................................................. 8
CC5049D Dimensions .......................................................................................................................... 10
CC5049D Specifications ....................................................................................................................... 11
Safety ................................................................................................................................................... 12
Safety Alerts ...................................................................................................................................... 12
Proposition 65 ................................................................................................................................... 12
Spark Arrester Requirement ............................................................................................................. 12
Respiratory Hazards ......................................................................................................................... 12
General Safety .................................................................................................................................. 13
Battery and Electrical Safety ............................................................................................................. 14
Blade Safety ...................................................................................................................................... 14
Blade Guard Safety ........................................................................................................................... 14
Fuel Safety ........................................................................................................................................ 15
Engine Safety .................................................................................................................................... 15
Cutting Safety .................................................................................................................................... 15
Hydraulic Safety ................................................................................................................................ 16
Belt Safety ......................................................................................................................................... 16
Transporting Safety ........................................................................................................................... 16
Lifting Safety ..................................................................................................................................... 16
Display Panel Controller ....................................................................................................................... 17
Controller Features ........................................................................................................................... 17
Flat Screen Display ....................................................................................................................... 17
Function Keys ................................................................................................................................ 19
Soft Key Commands .........................................................................................................................
19
Main Menu Key ................................................................................................................................. 20
Engine Diagnostics ........................................................................................................................ 21
User Settings ................................................................................................................................. 22
Utilities ........................................................................................................................................... 23
Operation .......................................................................................................................................... 24
Blade Size Selection ...................................................................................................................... 24
Zero the Blade ............................................................................................................................... 25
Set the Blade Depth Stop .............................................................................................................. 25
Deactivate the Blade Depth Stop Setting ...................................................................................... 25
Operating .............................................................................................................................................. 26
General Operating Precautions ......................................................................................................... 26
Emergency Stop ................................................................................................................................ 26
Activating the Emergency Stop ..................................................................................................... 26
Deactivating the Emergency Stop ................................................................................................. 26
Handlebars ........................................................................................................................................ 26
Manually Adjusting the Handlebars ............................................................................................... 27
Adjusting the Power Tilt Handlebars (Optional) ............................................................................. 27
Speed Control Lever ......................................................................................................................... 27
Control Grip Pushbuttons .............................................................................................................. 27
Blade Lowering Speed .................................................................................................................. 27
Moving the Machine Forward / Reverse with the Engine Running ................................................ 28
Moving the Machine with the Engine Off ....................................................................................... 28

TABLE OF CONTENTS
Bogie Wheel (Optional) ..................................................................................................................... 28
Bogie Wheel - Locked Sideways Motion ....................................................................................... 28
Bogie Wheel - Free Wheel Motion ................................................................................................. 29
Fuel System ...................................................................................................................................... 29
Adding Fuel ................................................................................................................................... 29
Blade Guard ...................................................................................................................................... 29
Installing the Blade Guard ............................................................................................................. 29
Removing the Blade Guard ........................................................................................................... 30
Slurry Shield (Optional) ..................................................................................................................... 30
Flange Guard .................................................................................................................................... 30
Installing the Flange Guard ........................................................................................................... 30
Removing the Flange Guard ......................................................................................................... 30
Diamond Blades ................................................................................................................................ 31
Inspecting the Blade ...................................................................................................................... 31
Blade Speed .................................................................................................................................. 31
Wrench .......................................................................................................................................... 31
Installing the Blade ........................................................................................................................ 31
Removing the Blade ...................................................................................................................... 32
Engine ............................................................................................................................................... 33
Tasks Prior to Starting the Engine .................................................................................................... 33
Starting the Engine ........................................................................................................................ 33
Stopping the Engine ...................................................................................................................... 33
Water Supply ..................................................................................................................................... 34
Using the Water Supply ................................................................................................................. 34
Water Pump (Optional) .................................................................................................................. 34
Automatic Water System (AWS) (Optional) ................................................................................... 34
Water Pressure Switch (Optional) ................................................................................................. 34
Cutting ............................................................................................................................................... 34
Cutting Guides ............................................................................................................................... 34
Adjusting the Front Pointer ............................................................................................................ 35
Adjusting the Rear Pointer(s) ........................................................................................................ 35
Straight Line Cutting ...................................................................................................................... 35
Tasks Prior to Cutting .................................................................................................................... 35
Making a Cut without Using the Blade Depth Stop ........................................................................ 35
Making a Cut Using the Blade Depth Stop .................................................................................... 36
Continuing a Partial-Cut ................................................................................................................ 36
Finishing a Cut ............................................................................................................................... 36
Drive Alignment ................................................................................................................................. 37
Adjusting the Drive Alignment ....................................................................................................... 37
Tie-Downs ......................................................................................................................................... 37
Footrest (Optional) ............................................................................................................................ 37
Weight Bar (Optional) ........................................................................................................................ 37
Spotlight (Optional) ........................................................................................................................... 37
LED Light Bar (Optional) ................................................................................................................... 38
Heavy Duty Blade Shaft Bearing Upgrade (Optional) ....................................................................... 38
Oil Bath Blade Shaft Upgrade (Optional) .......................................................................................... 38
Maximum Capacity Battery Upgrade (Optional) ................................................................................ 38

TABLE OF CONTENTS
Air Pre-Cleaner Upgrade (Optional) .................................................................................................. 38
Onboard Blade Storage (Optional) .................................................................................................... 38
Pointer Rope Recoil (Optional) ......................................................................................................... 38
Maintenance ......................................................................................................................................... 39
General ............................................................................................................................................. 39
Maintenance Tools ............................................................................................................................ 39
Pre Maintenance Preparations .......................................................................................................... 39
Rear Cover Screen ........................................................................................................................... 39
Removal of Rear Cover Screen ..................................................................................................... 39
Installing the Rear Cover Screen ................................................................................................... 39
General Cleaning .............................................................................................................................. 39
Cleaning Techniques ..................................................................................................................... 39
Radiator ......................................................................................................................................... 40
Control Panel ................................................................................................................................. 40
Display Screen .............................................................................................................................. 40
Engine ........................................................................................................................................... 40
Part Lubrication ................................................................................................................................. 40
Post Cleaning .................................................................................................................................... 40
Service Schedule .................................................................................................................................. 41
Daily Service ......................................................................................................................................... 42
Check Engine Oil Level ..................................................................................................................... 42
Check Fuel Level .............................................................................................................................. 42
Hydraulic System .............................................................................................................................. 42
Check Hydraulic Fluid Level for Hydro Pump Assembly ............................................................... 43
Adding Fluid to the Hydraulic Lift Pump ........................................................................................ 43
Check Radiator Coolant Level .......................................................................................................... 43
Check and Clean Blade Guard Spray Tubes .................................................................................... 44
Lubricate the Blade Shaft Bearings ................................................................................................... 44
Check Air Cleaner Restriction Indicator ............................................................................................ 44
25 Hour Service .................................................................................................................................... 44
Inspect Belts ...................................................................................................................................... 44
Lubricate the PTO Bearings .............................................................................................................. 45
50 Hour Service .................................................................................................................................... 45
Drain the Fuel/Water Separator Filter ............................................................................................... 45
Drain Water from the Fuel Filter ........................................................................................................ 45
Lubricate the Hydraulic Cylinder Pivot Pin ........................................................................................ 45
Lubricate Front Axle Bearings ........................................................................................................... 46
Lubricate the Optional Bogie Wheel .................................................................................................. 46
250 Hour Service .................................................................................................................................. 46
Clean the Air Cleaner Element .......................................................................................................... 46
Replace Engine Oil and Filter ........................................................................................................... 47
500 Hour Service .................................................................................................................................. 48
Replace Hydraulic Oil and Filter ........................................................................................................ 48
Replace the Fuel/Water Separator Filter ........................................................................................... 48
Replace the Fuel Filter ...................................................................................................................... 49
Replacing the Outer Primary and Inner Safety Filters ....................................................................... 49
1000 Service Hours .............................................................................................................................. 50
Replace Radiator Coolant ................................................................................................................. 50
1500 Service Hours .............................................................................................................................. 51
Replace Engine Crankcase Breather Element .................................................................................. 51

TABLE OF CONTENTS
Regular Maintenance ............................................................................................................................ 51
Blade Drive Belts ............................................................................................................................... 51
Tensioning the Blade Drive Belts .................................................................................................. 51
Engine .................................................................................................................................................. 52
Engine Control Module (ECM) .......................................................................................................... 52
Battery .................................................................................................................................................. 52
Battery Type ...................................................................................................................................... 53
Servicing the Battery ......................................................................................................................... 53
Electrical System .................................................................................................................................. 53
Fuses ................................................................................................................................................ 53
Replacing Fuses ............................................................................................................................ 53
Speed Control Lever ............................................................................................................................. 54
Adjusting Speed Control Cable ......................................................................................................... 54
Adjusting the Lever Tension .............................................................................................................. 54
Adjusting the Spring Plungers ........................................................................................................... 54
Inner Blade Flange ............................................................................................................................... 55
Installing the Inner Blade Flange ....................................................................................................... 55
Removing the Inner Blade Flange ..................................................................................................... 55
Maximum Cutting Depth Stop Bolts ...................................................................................................... 55
Handlebar Lock Cylinder (Optional) ...................................................................................................... 55
Removing the Lock Cylinder ............................................................................................................. 56
Connecting the Lock Cylinder ........................................................................................................... 56
Lifting and Transporting ........................................................................................................................ 56
Lifting ................................................................................................................................................. 56
Transporting ...................................................................................................................................... 57
Storing .................................................................................................................................................. 57
Disposal ................................................................................................................................................ 57
Appendix A ........................................................................................................................................... 61
Troubleshooting ................................................................................................................................ 61
Appendix B ........................................................................................................................................... 63
CC5049D RPM Chart ........................................................................................................................ 63
CC5049D Blade Size Conversion Chart ........................................................................................... 64
Appendix C ........................................................................................................................................... 65
Additional Resources ........................................................................................................................ 65
Appendix D ........................................................................................................................................... 66
Model and Serial Numbers ................................................................................................................ 66

INTRODUCTION
Introduction
Welcome to the Diamond Products family and thank you for choosing Diamond Products equipment.
At Diamond Products we are driven to ensure you are completely satisfied with your product and
continually strive to improve our product line so that we can offer you the best possible equipment in
the industry.
This operator’s manual is a critical document that provides pertinent information regarding the safety,
operation, maintenance, and care of your new equipment. Keep this manual available at all times.
Operate the equipment and all of its components according to this manual. Failure to comply with and
understand the following safety, operation and maintenance instructions can result in serious injuries
and/or death. All operators must be properly trained or supervised by experienced personnel prior to
using this saw and should understand the risks and hazards involved. Diamond Products discourages
improper or unintended equipment usage and cannot be held liable for any resulting damages.
Equipment modifications should be made by Diamond Products to ensure safety and design. Any
modifications made by the owner(s) are not the responsibility of Diamond Products and void all
equipment warranties if a problem arises as a result of the modification.
Refer to the Diamond Products Parts List for additional information and part diagrams. Refer to the
engine manual and manufacturer as the primary source for all safety, operations, and maintenance
instructions regarding the engine. Prior to operating, record the saw’s serial number, and the engine’s
model and serial numbers in Appendix D.
7

INTRODUCTION
CC5049D Controls
8

INTRODUCTION
1. Engine Display Panel – Monitors and
displays various engine and machine
parameters.
2. Ignition Switch – Starts the engine and
provides power to certain components.
3. Engine Throttle Rocker Switch –
Increases and decreases engine/blade
speed (RPM).
4. Free Wheel Rocker Switch – Disengages
the transmission to allow for manual
forward and reverse movement of the saw.
5. Emergency Stop Button – Stops the
engine.
6. Pointer Rope Cleat – Secures front
pointer rope.
7. LED Spot Light Switch (Optional) –
Activates spotlight.
8. LED Light Bar Switch (Optional) –
Activates light bar.
9. Water Pump Switch (Optional) –
Activates water pump.
10. Travel Speed Control Lever – Forward,
reverse, and neutral control.
11. Saw Raise Push Button – Activates
hydraulic pump to raise saw.
12. Saw Lower Push Button – Bleeds
hydraulic pressure from lift cylinder to lower
saw.
13. Tilt Handlebar Button (Optional) – Allows
adjustment of handlebars up or down to
desired angle.
14. Water On/Off Control Valve - Turns water
flow, to the saw blade, on and off.
15. Water Inlet Attachment Fitting –
Attachment point for water supply.
16. LED Marker Light (Optional) – Illuminates
when machine is on.
17. Adjustable Handle Bar – Allows for
operator control of saw.
18. Handle Bar Lock Lever – Locks the
handlebar extension in place.
19. Rear Cover Screen Latch – Allows for
removal of rear cover screen for servicing.
20. Rear Cover Screen Pull Handle – Allows
for easy handling of rear cover screen.
21. Lowering Speed Control Valve – Controls
the lowering speed of the saw.
22. Blade Storage Knob (Optional) –
Provides a storage location for blades up to
36”.
23. LED Spot Light (Optional) – Provides
area lighting.
24. Spot Light Adjustment Knob (Optional)
– Allows for positioning of spot light.
9

INTRODUCTION
CC5049D Dimensions
CC5049D Dimensions Inches Millimeters
A Saw Height 52 1321
B Saw Length - Min. 57-1/2 1461
C Saw Length - Max. 134 3404
D Handle Extension - Max. 28 711
E Frame Length 47-1/2 1207
F Wheel Base Length 23 584
G Saw Width 37 940
H Rear Frame Width 26 660
I Front Wheels Inside Width 17-1/2 445
J Rear Wheels Outside Width 24-1/4 622
K Inner Flange to Inner Flange Width 32 813
- Blade Raise Height - Max. 23 584
10

INTRODUCTION
CC5049D Specifications
11

SAFETY PRECAUTIONS
Safety
Operate the equipment and all of its
components according to this manual. Failure
to comply with and understand the following
safety, operation and maintenance instructions
can result in serious injuries and/or death. All
operators must be properly trained or
supervised by experienced personnel prior to
using this saw and should understand the risks
and hazards involved. Diamond Products
discourages improper or unintended
equipment usage and cannot be held liable for
any resulting damages.
Equipment modifications should be made by
Diamond Products to ensure safety and
design. Any modifications made by the
owner(s) are not the responsibility of Diamond
Products and void all equipment warranties if a
problem arises as a result of the modification.
Refer to the Diamond Products Parts List for
additional information and part diagrams. Refer
to the engine manual and manufacturer as the
primary source for all safety, operations, and
maintenance instructions regarding the engine.
Prior to operating, record the saw’s serial
number, and the engine’s model and serial
numbers in Appendix D.
Notice: The information in this manual may
be updated at any time!
Safety Alerts
DANGER
Serious injuries and/or death will occur if
these instructions are not followed.
WARNING
Serious injuries and/or death could occur if
these instructions are not followed.
CAUTION
Mild and/or moderate injuries could occur if
these instructions are not followed.
Proposition 65
PROPOSITION 65
WARNING: This product
produces gasoline or diesel
engine exhaust, which is known
to the state of California to cause
cancer, birth defects or other
reproductive harm. For more
information go to:
WWW.P65WARNINGS.CA.GOV
Spark Arrester Requirement
WARNING
In the State of California it is a violation of
section 4442 or 4443 to use or operate the
engine on any forest-covered, brush-
covered, or grass-covered land unless
the engine is equipped with a spark arrester,
as defined in section 4442, maintained
in effective, working order or the engine
is constructed, equipped, and maintained
for the prevention of fire pursuant to
section 4443.
Respiratory Hazards
WARNING
Concrete cutting produces dust and fumes
known to cause illness, death, cancer,
respiratory disease, birth defects, and/or
other reproductive harm. Safety protection
techniques include, but are not limited to:
• Wearing gloves.
• Wearing safety goggles or a face
shield.
• Using approved respirators.
• Washing work clothes daily.
• Using water when wet cutting to
minimize dust.
• Washing the hands and face prior to
eating/drinking.
For additional safety and self-protection
information contact your employer, the
Occupational Safety and Health
Administration (OSHA), and/or The National
Institute for Occupational Safety and Health
(NIOSH).
12

SAFETY PRECAUTIONS
General Safety
• Read and understand all safety,
operations, and maintenance instructions
provided in this manual prior to operating or
servicing the saw.
• Keep equipment components clean and
free of slurry, concrete dust, and debris.
• Inspect water hoses prior to operating the
equipment. Clean, repair, or replace
damaged components.
• Raise the equipment to a proper height for
access when working underneath the
equipment. Use chocks to block the
wheels, and fit blocks or jacks under the
frame edges.
WARNING
Do NOT work on equipment using the
hydraulic lift system to keep the equipment
in the raised position for maintenance or
repair. Accidental loss of hydraulic pressure
could cause the equipment to drop
suddenly, resulting in serious injury or death.
• When using a jack to raise the equipment,
place the jack against a solid, flat area
under the frame base to properly support
the equipment.
• Repair the equipment immediately when a
problem arises.
• Replace equipment decals if unreadable.
• Dispose of all hazardous waste materials
according to city, state, and federal
regulations.
• Always have a phone nearby, and locate
the nearest fire extinguisher and first aid kit
prior to operating the equipment.
• Operate the equipment wearing flame
resistant clothing.
• Always wear safety glasses when removing
retaining rings.
• Underage or non-trained personnel should
not operate the equipment.
• Keep all body parts away from rotating
machinery.
• Replace all guards and access panels
(unless stated otherwise) prior to operating
the equipment.
• Always pivot front of blade guard fully
closed to avoid serious injuries.
DO NOT:
• Assume the equipment will remain still
when in neutral or when parking/stopping
the equipment on a slope. Chock the
wheels to help prevent unnecessary
movement.
• Drop equipment, supplies, tools, etc., when
handling to help prevent injuries.
• Lift and carry equipment, supplies, tools,
etc., that are too heavy and/or cannot be
lifted easily.
• Operate the equipment without using the
appropriate safety equipment required
for the work task.
• Operate or service the equipment with any
clothing, hair, or accessories that can snag
in the machinery, which could lead to
serious injuries or death!
• Operate the equipment using attachments
not associated with or recommended for
the equipment.
• Operate the equipment around combustible
materials.
• Operate the equipment with anyone near
the work area or within the direct line of the
blade.
• Operate the equipment until all
unnecessary materials have been removed
from the work area.
• Operate the equipment with loose nuts,
screws, and bolts.
• Operate the equipment when ill or fatigued.
• Operate the equipment under the influence
of drugs and/or alcohol.
• Operate the equipment on steep slopes.
• Cut concrete with guards and access
panels removed.
• Grease the equipment with the engine
running.
• Touch hot components when operating the
equipment.
• Leave the equipment unattended until the
engine is off and the blade has stopped.
• Place the equipment into storage until it
has cooled down.
• Service the equipment until it has cooled
down.
• Service the equipment with the engine
running.
13

SAFETY PRECAUTIONS
Battery and Electrical Safety
• Ignitable explosive gases are
emitted from the battery. DO
NOT expose the battery to
sparks or open flames.
• Keep the area around the battery well-
ventilated.
• Keep the battery level when handling it.
• Use protective eyewear or a face shield,
and avoid contact with the skin when
handling/servicing the battery.
• Use a proper battery tester when testing
the battery strength.
• Always be sure to connect the battery
cables to the proper terminal when
reconnecting the cables.
• Occasionally inspect the battery, cables,
clamps, and terminals for damages.
Service components as necessary.
• Always keep the battery cable clamps
away from the battery terminals when the
battery is disconnected to avoid accidental
connections while servicing.
• Immediately rinse your clothing, skin, or
eyes with water if exposed to battery acid.
Seek medical attention immediately!
• Disconnect the battery prior to servicing all
equipment components (unless stated
otherwise).
• Remove the battery when storing the
equipment for longer periods.
• Always use the correct size fuses (amps) to
prevent fires.
Blade Safety
• Always use reinforced abrasive blades or
steel-centered diamond blades.
• Never use a wet cutting blade without an
adequate water supply to properly lubricate
the blade.
• Inspect all blades prior to usage and
discard damaged blades.
• DO NOT install or remove a blade with the
engine running.
• Keep all body parts away from rotating
blades.
• Inspect the blade flanges for damages,
wear, and cleanliness. Clean or replace
dirty/damaged components immediately.
• DO NOT expose yourself or
anyone else to the direct line of
the blade when operating the
equipment.
• Always use an appropriate size blade and
the correct blade type based on the cutting
task and the type of material being cut.
• The blade must always fit snug on the
blade shaft, outer flange, and/or inner
flange.
• Wear gloves and be alert to the
surrounding environment when handling
blades.
• When installing the blade, always point the
arrow printed on the blade in the direction
of the blade shaft’s rotation.
• DO NOT exceed the blade’s maximum
recommended speed when cutting.
Excessive blade speeds can cause blade
breakage, resulting in serious injuries
and/or death!
• DO NOT use damaged blades when
cutting to avoid harming yourself, others, or
the equipment.
• DO NOT use a blade for cutting that
requires a lower speed than the blade shaft
speed.
• Always tighten the blade shaft bolt/screw
as directed to properly secure the outer
flange and blade. Failure to properly secure
the outer flange and blade may cause parts
to loosen or fall off the equipment, resulting
in serious injuries or death!
• Let the blade cool prior to removal when
dry cutting (applicable models).
Blade Guard Safety
• DO NOT operate the equipment with the
blade guard raised or removed.
• Blade exposure should not exceed 180°
while cutting.
• When pivoting the front of the blade guard,
raise/lower it cautiously and slowly to avoid
serious injuries.
• DO NOT pivot the blade guard front up or
down when installing/removing very large
blades. Attempting to pivot the front of a
heavy guard when the guard is positioned
higher up for blade installation/removal
makes the guard difficult to lift and/or lower.
In this situation, install/remove the blade
guard front instead of pivoting it.
14

SAFETY PRECAUTIONS
• Always pivot the front of the
blade guard 180° (fully upward)
so the guard does not swing
down unexpectedly, causing
serious injuries.
• Always secure the front pivoted section of
the blade guard using the detent pin
(guards 26” and up).
• Use extreme caution when
installing/removing parts of a guard or the
entire guard as guards can be extremely
heavy and may require installation/removal
at moderate heights.
• DO NOT install or remove the blade guard
with the engine running.
• Always use a blade guard that corresponds
with the blade size.
• Inspect the blade guard and water tubes
prior to starting the equipment. Clean or
replace dirty/damaged components
immediately.
Fuel Safety
• Always use caution when refueling.
• Store all fuel in appropriate safety
containers.
• DO NOT operate the equipment with a fuel
leak.
• DO NOT fuel the equipment with the
engine running.
• Let the engine cool prior to adding fuel.
• Refer to the engine manual for
recommended fuels.
• Always use appropriate fuels in cold
weather.
• Move the equipment away from the
refueling area prior to starting the engine.
• DO NOT smoke or expose fuel
to open flames when filling the
fuel tank or working with fuel
.
• Clean up any spilled fuel prior to starting
the engine.
• Drain the fuel tank and fuel lines when
storing the equipment for longer periods of
time. Refer to the engine manual for
additional recommendations.
Engine Safety
• Refer to the engine manual as the primary
source for engine safety.
• Always know how to turn off the engine
quickly for emergency purposes.
• Make sure the equipment is in neutral
when starting the engine.
• Fill the fuel tank and check the oil level
prior to starting the engine.
• Keep all body parts away from
rotating equipment parts with
the engine in operation.
• DO NOT start the engine without the air
filter(s) installed.
• DO NOT allow dust to enter the air intake
tube when cleaning/replacing air filter(s).
• Replace damaged components
immediately that may allow dust to enter
the engine.
• DO NOT leave the engine running
unattended.
• Always operate the equipment in
well-ventilated areas.
Concentrated engine exhaust
can cause loss of consciousness and/or
death
.
• DO NOT touch the engine/muffler
assembly with the engine running, and
always let them cool down prior to touching
or servicing the equipment.
• Handle hot oil carefully when changing the
oil.
• Let the engine cool prior to removing
pressurized caps (applicable models).
• DO NOT use any starter substances or
starter fluids (e.g., starter fluid sprayed into
the air filter) when starting the engine using
a glow plug (applicable models). These
materials are extremely flammable and
explosive, and can melt parts or possibly
explode when used to help start the
engine.
Cutting Safety
• The direct work area should not contain
buried or embedded electrical, gas, or
water lines that could be damaged and/or
cause personal injury while cutting.
• Turn off all electricity, gas, and water
around the direct work area prior to cutting.
• Inspect the work area to ensure nothing will
impede full control of the machine at all
times.
• DO NOT expose yourself or anyone else to
the direct line of the blade when operating
the equipment.
15

SAFETY PRECAUTIONS
• DO NOT allow any person, animal, and/or
objects in and around the work area while
cutting.
• DO NOT install a blade on the machine
until it is in the cutting area.
• Ensure the work area is adequately
illuminated to ensure safe operation of the
machine.
Hydraulic Safety
• Turn off the engine prior to servicing
hydraulic components.
• Lower the equipment completely prior to
servicing to decrease the hydraulic
pressure in the lines.
• Always make sure any hydraulic
components being serviced are not
supporting the weight of other equipment
components. If a particular component is
under pressure when connection points are
loosened, oil may spray out forcefully.
• Always place a piece of
cardboard or paper up against
hydraulic components, or use a
leak detection fluid to check for
hydraulic fluid leaks. Keep all body parts
away from leaks and/or areas that may
eject hydraulic fluid. Pressurized
hydraulic fluid can penetrate the skin,
causing serious injuries. Seek medical
attention immediately!
Belt Safety
• Turn off the engine and let the belts cool
down prior to servicing them.
• Regularly inspect the belts for fraying,
stress cracks, and/or breakage and replace
immediately when damaged. Always check
the belt alignment prior to operating the
equipment.
• Use extreme caution when working with
belts and rotating machine parts to avoid
entanglement.
• Over-tensioning belts may reduce the life of
the blade shaft bearings. Under-tensioning
belts may cause slippage, shorter belt life,
and/or poor equipment performance.
• Squealing belts indicate looseness and
must be tightened to proper tension
specifications.
• DO NOT use old and new belts together on
the same sheave.
Transporting Safety
• Remove the blade prior to transporting the
equipment.
• Make sure the truck/trailer is in good,
working condition and sufficient to transport
the load. DO NOT tow the equipment
behind a vehicle.
• Close the fuel shutoff valve (applicable
models) when transporting.
• Drain the fuel tank when transporting long
distances.
• Use heavy-duty ramps that will support the
weight of the equipment and yourself when
loading or unloading.
• Raise the equipment to avoid damaging
components while moving up and down
ramps.
• Use extreme caution when guiding the
equipment up and down
ramps. Slowly drive the
equipment forward down the
ramp. Slowly back the
equipment in reverse up the ramp.
Avoid standing directly downhill from the
equipment to prevent machine rollove
r
.
• Place the equipment in neutral and turn off
the engine once the equipment is loaded in
the truck/trailer.
• Chock the wheels and secure the saw in the
truck/trailer prior to transporting.
• Refer to the Department of Transportation
(DOT) for additional transportation
recommendations.
Lifting Safety
• Move yourself and all others away
from the lifting area when hoisting
the saw to prevent being crushed.
• Secure the appropriate hoisting cables, straps,
and/or chains to the saw’s designated lift points
prior to hoisting.
• Never use the tie-down brackets (applicable
models) to lift the saw.
• DO NOT attempt to lift the saw irresponsibly
and/or improperly.
16

DISPLAY PANEL
Display Panel Controller
The display panel is a rugged Controller Area Network or CAN. This is a means of linking all of the
electronic systems within the saw together allowing them to communicate with each other. This
section explains the functions of the unit, describes the display screens and gives details about the
configuration.
Controller Features
Flat Screen Display
The flat screen displays the gauges, dashboard warning icons, soft key commands, fault messages,
and menu options for setup and configuration.
There are a series of eight digital gauges, four on the left side of the display and four on the right.
These gauges display current parameters associated with the saw.
Left Side Right Side
Blade Size Blade Depth
Battery Voltage Engine Oil Pressure
Engine Coolant Temperature Fuel Level
Actual Engine Hours Blade Depth Stop Setting
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DISPLAY PANEL
There is a large digital gauge located in the center of the display. This gauge can be toggled through
using the function keys to show blade speed, engine speed, and engine torque.
Directly above the large center gauge is the dashboard warning icon display area. When certain
conditions arise, there are seven icons that will be displayed in this area.
Parking Brake - Green icon will illuminate when the hydraulic parking brake is
applied.
Fuel Level – Red icon will illuminate when a low fuel level condition exists.
Battery Voltage – Red icon will illuminate when a low battery voltage condition
exists.
Maintenance Required – Yellow icon will illuminate when a required maintenance
milestone is reached.
Oil Pressure – Red icon will illuminate when a low oil pressure condition exists.
Coolant Temperature – Red icon will illuminate when a high coolant temperature
condition exists.
Neutral – Green icon will illuminate when the transmission is in neutral.
Directly below the large center gauge is a clock. This area will also display any active fault conditions
associated with the saw.
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DISPLAY PANEL
Function Keys
When pressed, the function keys correspond to soft key commands and allow selections to be
made accordingly. The soft key selections will appear at the bottom of the display.
Soft Key Commands
A horizontal row of commands located at the bottom of the display screen can be selected by
pressing the function key directly below it. The soft key options associated with this saw are listed
below:
Soft Key Description
Blade Size – Toggles to the blade size selection screen
Parameter Screen Selection – Toggles between Engine Speed, Blade Speed, and
Engine Torque digital gauges
Main Menu – Toggles to the Main Menu screen that provides three options:
• Engine Diagnostics
• User Settings
• Utilities
Zero Blade – Sets the reference point for the blade depth setting
Blade Depth Stop (Inactive) – Sets the blade depth stop setting
Blade Depth Stop (Set) – Blade depth stop setting is active
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DISPLAY PANEL
Soft Key Description
Select – Enters the action item highlighted on the screen
Left Arrow – Moves cursor to the left
Right Arrow – Moves the cursor to the right
Up Arrow – Moves the cursor up
Down Arrow – Moves the cursor down
Plus – Increases a numerical selection
Minus – Decreases a numerical selection
Return – Returns to previous screen
Reset – Resets the service reminder hours on maintenance milestones when the
maintenance is completed
Fault Information – Provides additional information regarding active/stored faults
Main Menu Key
Pressing the MENU key displays the list of three available menu options:
• Engine Diagnostics
• User Settings
• Utilities
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