Dieffematic ELIOT 800AC User manual

INSTRUCTION MANUAL
SLIDING GATE AUTOMATION
ELIOT
Ed1. 14/12/09 (English)

IMPORTANT SAFETY INSTRUCTIONS
WARNING!
To reduce the risk of injury or death it is important to closely follow all of the following
instructions. Incorrect installation or inappropriate use may cause serious personal injury.
This installation manual a
nd safety instructions are an integral part of the product and must be
supplied to the user. These instructions should be retained by the owner and/or operator of the
gate.
This product has been designed and constructed exclusively for the use indicated i
n this manual.
Any inappropriate use of this product may result in damage to the product and/or personal injury.
To ensure proper functioning of the product and personal safety only use the mounting equipment
supplied and the spare parts and accessories supplied by the manufacturer.
Do not install this equipment in an easily flammable environment. The presence of inflammable
gases or smoke is a serious threat to personal safety.
The automatism has an anti-crush safety device. However, other safety devic
es should be installed,
such as photocells, sensitive bands, etc, that allow avoiding the dangers derived from moving
mechanical actions (crushing, dragging, shearing).
In addition to the above mentioned safety devices it is also necessary to install at l
east one light
signal as well as a printed notice fixed to the gate.
The installation of this equipment, the electrical connections and maintenance of the equipment
may only be carried out by qualified technicians. Failure to meet this requirement may ca
use
severe injury and/or death, for which the manufacturer will not be held responsible.
For protection against electrical overload or short circuit, always install a 0.03 amp differential and a
thermal magnetic switch with a contact aperture of at least 3mm
This equipment must be earthed with a yellow/ green cable, connected to the earth terminal in the
junction box. The safety of this product is only guaranteed if the equipment is properly earthed.
Before operating this product you must ensure that a
ll connections have been properly made, that
the safety devices are properly working and that the pressure force is adjusted to the minimum
according to regulations regarding automatic doors (EU Directive 89/392 and EN 12453 y EN
12445 norms).
Before inst
alling this equipment, ensure that the structure of the gate is strong enough and properly
balanced. The gates must work freely in both directions and have no friction points before the
automatic operator is installed .
SAFETY INSTRUCTIONS FOR THE USER
In
the event that a malfunction in the equipment, contact a qualified technician. DO NOT try to repair the
equipment yourself.
Do not allow children or pets near the gate. Never allow children to play with the gate controls. Keep the
remote control in a safe place, out of reach of children and unauthorized persons.
In the event of a
power cut or emergency, you must learn how to use the manual release mechanism
according to the procedures found in this installation manual
Keep these safety instructions in
a safe place. Make sure that all persons who use the gates or who may be
near the gates when they operate are aware of the dangers associated with automatic opening gates
If you sell or rent the property with this equipment installed, give the new owner o
r tenant a copy of these
safety instructions

TECHNICAL CHARACTERISTICS
ELECTRICAL INSTALLATION
Minimum distance of cable to support base Dismantle cover Separate the power and signal cables at jack
Technical Characteristics
ELIOT 800AC
NETWORK POWER SUPPLY 230 Vac 50Hz
MOTOR POWER SUPPLY 230 Vac
ABSORBED POWER 422W
CONSUMPTION 1,85 A
CONDENSER 10µf
THERMAL POWER 130ºC
ENCODER Optical
REVOLUTIONES OF ELECTRIC
MOTOR 1450 Rpm
GATE SPEED 10,8 m/min.
TORQUE 40 Nm
LUBRICATION GRASA NLGI 0
LIMIT SWITCHES Mechanical
SERVICE TEMPERATURE -20ºC to 70ºC
LEVEL OF PROTECTION IP54
WORK FACTOR 40%
WEIGHT 11,5Kg
COG MODULE M4
MAX. WEIGHT OF GATE 800Kg

AUTOMATISM INSTALLATION
Nº NAME
1 Sliding door
2 Reducer motor
3 Rack M4
4 Nut M10
5 Washer M10
6 Leveling Nut 10
7 Base Plate
8 Rod M10x150
*The B elevation indicates the
distance from the centre of the
rack to the door. The A elevation
indicates the distance between
the edge of the base plate and the
door.
(B
+30).

AUTOMATISM INSTALLATION

STEP BY STEP INSTALLATION OF THE AUTOMATISM
1- General dimensions of the plate
2- Position the plate parallel to the door.
Mark A- Distance from the door to the edge of the plate.
Mark B- Distance from the centre of the rack to the door.
3- Positioning the motor on the right. A minimum distance of 315mm is necessary for placing the limit switches.
4- Positioning the motor on the left. A minimum distance of de 375mm is necessary for placing the limit switches.
5- Use the plate as a template and pre-drill with a Ø8 bit.
6- Drill on the previously marked holes, with a Ø12 bit to a depth of 90mm.
7- Remove as much dust from the hole as possible and the resin from the inside of the hole outwards.
8- Insert the threaded rod with rotating movements and remove any excess resin. Screw in the M12 nut and position the
plate.
9- Position the plate at a height of between 10 and 35mm from the ground, using the regulating nuts.
10- Level the plate, using a level .
11- Position the motor reducer on the plate. While doing so, pass the cables through the right cable duct.
12- Put the washers and mounting nuts in place.
13- Position the motor parallel to the door.
14- Fix the motor.
15- Unblock the motor, using the unblocking lever.
16- Mount the rack with the screws and separators previously. It is advised that the screws be fixed to the upper part of the
mounting hole, to allow the rack to be lifted in the future, in the event of the door or floor guide suffering horizontal
movements.
17- Rest the first part of the rack on the sprocket and fix it using a clamp. Move the door manually until reaching the final
stretch of the rack and weld the last separator.
18- Move the door back and weld the rest of the separators .
19- Utilizar un tramo de unos 15cm. de cremallera para conservar el paso.
20- Fijar el tramo de 15cm con sargentos entre las dos cremalleras. Repetir la operación nº 17 en cada tramo de cremallera.
21- Loosen the height regulating nuts half a turn.
22- Allow a play of 1mm between the rack and the sprocket.
23- Tighten up the regulating nuts.
24- Put the side covers in place.
25- Pre-mount the limit switches.
26- Position the support in the centre of the mounting hole, allowing for future adjustments.
27- Position the limit switches on the correct side.
28- Manually place the door in closed position, leaving a gap of 1cm. between the door and the frame, for possible
expansions.
29- Block the motor.

BOX CONTENT
SPARE PARTS
Nº
NAME
Ref.
3
ELIOT800AC GEAR MOTOR 100058
4
SET OF WRENCHES 80934
5
BASE PLATE 70370
6
BAG OF FIXTURES FOR BENCH 95138
7
LIMIT SWITCH SET 95128
10
ELECTRONIC COVER 70392
11
ELECTRONIC PLATE E10035
12
ENCODER SET 95142
13
CONDENSATOR 15 mf (800AC) 70456
14
CABLE DUCT exterior 70388
15
ELECTRIC MOTOR 800 95130
16
PLASTIC CASING 70384
17
COVER FIXING SET
(LEFT+RIGHT) 95143
18
MICRO LIMIT SWITCH SET 95125
19
MICRO UNBLOCKING SET 95126
20
SPROCKET PROTECTION
COVER 70395
21
OUTPUT COG M4 Z16 70380
22
UNBLOCKING LEVER SET MED. 95140
23
UNBLOCKING LEVER MED. 70455
24
LOCK WITH SET OF KEYS 80926