US Automatic STAR I User manual

USAutomatic
STAR
High Quality Low Voltage
Vehicle Swing Gate Operator
Solar or AC Charged
STAR I Single Swing Gate Operator
STAR II Dual Swing Gate Operator
Installation/Owners Manual
PROUDLY MADE IN THE USA
www.usautomatic.com

1
INTRODUCTION
This operator is intended to be installed on vehicular Class I or Class II gates as defined by
UL 325. Maximum gate load not to exceed 250 pounds.
PLEASE READ THIS ENTIRE MANUAL CAREFULLY PRIOR TO INSTALLATION.
In doing so, along with performance of the installation in step-by-step order, you
will achieve optimal results. We strongly recommend that all installation and
service personnel pay particularly close attention to the safety systems section of
this manual and UL325. In addition to the current sense feature that is provided,
other safety devices are necessary to make each particular installation as safe as
possible to reduce the risk of personal injury and/or property damage. A trained
and authorized service technician or the factory should be consulted for assistance.
Cautions - Very Important
Do not attempt to enter the gate area while the gate is moving. Wait until
the gate comes to a complete stop.
Operate the gate only when it is fully visible, free of persons or obstructions,
and properly adjusted.
Do not allow children to play in the area of the gate. Do not allow anyone
to ride on the gate.
Do not allow children to play with the remote control or any other
activation device.
Do not attempt to "beat the gate" while the gate is opening or closing.
This is extremely dangerous.
Test the current sense feature and all safety devices regularly to insure
correct operation.
Study the entire Safety Section on pages 17-21 paying particularly close attention
to the Entrapment zones, and be aware of these areas not only during use but also
during any adjustments to the unit.
Other Safety Standards
All control stations should be located at least 6 feet from any moving part
of the gate or operator.
Do not ever install any control device where a user will be tempted to reach
through the gate or fence to activate a gate.
© USAutomatic, Inc., 2001 rev.U
All rights reserved. No part of this may be reproduced by any means
without the expressed written consent of the publisher.

2
Table Of Contents Page
Introduction......................................................................................1
Table of Contents.............................................................................2
General Requirements/Gate Qualifications & Applications...........3
Importance of a Properly Designed Gate/Mounting Site Review...4
Parts Included List...........................................................................5
Hinge Mount Tube Installation/Pull to Open/Push to Open ...........6
Hinge Mount Tube Installation/Vertical Height .............................7
Preparation of Actuator/Actuator Installation...............................8-9
Mounting the Gate Bracket / Control Box Installation ...................9
Master/Slave Dual Gate Wiring/Splicing Actuator Cable .............10
Push to Open Applications Wiring.................................................10
Charging Source Installation – Solar / AC.....................................11
Installing Secondary Entrapment Siren/Safety Placards................11
Final Adjustments...........................................................................12
Current Sense Adjust......................................................................13
Limit Switches................................................................................14
Circuit Board & Terminal Description...........................................15
Function Jumper Settings ...............................................................16
Safety Section.............................................................................. 17-21
Periodic Service..............................................................................22
Troubleshooting...........................................................................22-25
Emergency Manual Release ...........................................................25
Accessory Wiring Diagrams........................................................ 26-29
Safety Loops Location and General Information........................ 30-32
Warranty Statement.............................................................Back Cover

-3-
GENERAL REQUIREMENTS
General hand/tools such as combination wrenches, tape measure, level, clamps, etc. are
required. Your particular installation may require a drill or other hardware not provided.
Welding by a qualified welder is the recommended method of securing the linear actuator
mounts to the gate and hinge post. Bolt on brackets are options, but they must be very
securely attached (i.e. carriage bolts with lock nuts and washers). Lag type bolts are not
recommended. Loose or unstable operator mounts will result in improper operation.
BATTERY REQUIRED FOR OPERATION (NOT INCLUDED).
We recommend a 12-volt deep cycle marine battery. The actuator and charging device
harness supplied with the operator is designed for bolt type post such as ones found on most
marine batteries.
IMPORTANT CAUTIONS:
1. Do not perform any welding with the actuator cable plugged into the control
board or the battery connected. Serious damage to the control board and/or
battery will occur if attempted.
2. Always disconnect the battery power from the unit prior to connecting any devices.
GATE QUALIFICATIONS/APPLICATIONS
GATE LENGTH/WEIGHT
This gate operator is rated for vehicular class I and class II swing gates up to 10 feet in
length and up to 250 pounds in weight as defined by UL325. If your gate exceeds either one
of these limits, please consult a qualified technician or the factory for alternative solutions.
(Example: convert one 20' gate into two 10' gates and use dual gate operators.)
Note: The total gate opening normally cannot exceed 110 degrees.
Consult a service technician or the factory if greater opening is required.
GATE CYCLES PER DAY
Solar charged systems should not exceed 20 complete open/close cycles per day
without additional solar panels. This actuator type opener, whether AC or Solar
charged, should never be used in applications which exceed 100 complete open/close cycles
per day. Cycles can be decreased by holding the gate open during high cycle time periods. If
more cycles are required, a high traffic gate opener should be used.

-4-
IMPORTANCE OF A PROPERLY DESIGNED GATE
As a general rule a gate, which is to be automatically operated, must be stronger and
smoother than one, which will be manually operated. Since the gate is a major component
of the system, great care and concern must be given to the gate design.
A GATE OPERATOR CANNOT OVERCOME A POORLY DESIGNED GATE.
A. Does the gate swing smoothly without binds or excessive resistance? Swing gates
should swing level and plumb to prevent the operator from having to lift the gate open
or closed. Swing gates should not require a wheel to support them. Wheels usually
create drag, which will cause operator problems. A wheel is generally a sign of a
weak hinge system or a weak gate frame.
B. Is the gate frame of substantial strength without excessive weight? Will the frame
withstand normal wind load conditions without sway or vibration? Will the gate
close correctly without being hand-guided or lifted to close?
C. Are the hinges suited for the number of cycles expected per day? We recommend
bearing type hinges to reduce friction drag.
D. Will a reinforcement brace be required to attach the operator to the gate or does a
suitable cross member exist in the gate design?
If any of these problems exist, they must be corrected to achieve a reliable automatic gate
system.
MOUNTING SITE REVIEW
Installers should ask themselves these questions prior to installation and predetermine the
solution to any problems, which may occur.
A. Does sufficient space exist for mounting and future servicing of the operator and
control box?
B. Will the unit push the gate open to the outside or pull the gate open to the inside?
C. How will the actuator mounts be secured at the hinge and to the gate?
D. How will the control box be mounted securely enough to support the weight of the
battery and can it be located within 8 feet to prevent splicing of the actuator cable?
E. How will power be brought to the control box if AC charged?
F. How and where will the solar panel mount if solar charged so that optimum sunlight is
received?
G. How will exterior control wiring be brought to the control box?
H. Have all safety concerns been addressed? (See Safety Section Pgs. 17-21)

-5-
PARTS INCLUDED
*Actuator Arm with 8 foot of cable
Cabinet with Control Board
and Receiver Actuator Cable Antenna assembly
Strain Relief Clamp with coax and bracket
Snap in Grommet
1-Transmitter
Battery
Charger SOLAR PANEL
Or With Bracket
2” x 2” x 17” 1 ¼” x 1 ¼” x 3 1/8”
*Hinge Mount Tube *Extension Tube
•*For Star II quantity is doubled.
•Additionally, 30’ of Master/Slave Actuator cable provided with the STAR II
•Placards should be visible from inside and outside of gate.
NOTE: 12 Volt DC deep cycle marine battery required. (Not Included)
* 2 - ½” Nuts * 5 – ½ “ Washers
* Gate Bracket * Bolt ½” X 4 ½” * Bolt ½” X 2”
* Manual Release Pin
And Clip
A Moving Gate Has The Potential Of Inflicting Serious Injury Or Death
Persons are to keep clear! The gate is able to be moved without prior warning,
Do not let children operate the gate or play in the gate area,
Persons are to operate the gate only when the gate area is in sight and free of people and obstructions,
WARNING
2- Placards

-6-
6”
Dimensions from Hinge Pivot Point
Gate Open Direction
STEP 1 Hinge Mount Tube Installation (Part 1)
PULL TO OPEN / TOP VIEW (SEE BOTTOM OF PAGE FOR PUSH TO OPEN)
(Left-handed installation shown. Reverse for right-handed installation)
STEP 1 Hinge Mount Tube Installation (Part 2)
PUSH TO OPEN / TOP VIEW (SEE TOP OF PAGE FOR PULL TO OPEN)
(Left-handed installation shown. Reverse for right-handed installation)
Regardless of method used, the hinge mount tube should be very secure since the entire force of the gate is directed to this
mount. The post must be of adequate strength to resist twisting as well.
Conform to dimensions shown at top of page in all cases. See page 7 to locate height of hinge mount tube on post.
Note: USAutomatic is not responsible for failure to comply with UL325 standards, local
building codes or improper installations.
Optional masonry column
Concrete fill recommended.
Dimensions from hinge pivot point
Steel post 4 inch GATE
minimum diameter
¼ inch thick wall min.
8 inches
6 inches
Hinge Mount Tube Gate Open Direction
(cut as necessary to achieve
dimensions shown) Figure 1A
8”
Other Typical Methods for
Pull to Open Applications Push to Open Applications
Wood post add metal plate and
bolt on with ½ inch carriage
bolt/washers/nuts.
Thin wall
Round Post post add Hinge mount tube
saddle cut support must be level Level
tube for fit prevent In all directions for proper
twisting. alignment and operation. Figure 1B
Hinge Mount Tube (Cut as necessary to
Achieve dimensions shown)
Steel Post
4” minimum
diameter
¼” min. wall
diameter
Figure 1C

-7-
STEP 1 Hinge Mount Tube Installation (Part 3)
VERTICAL HEIGHT POSITIONING
Refer to figures 2B-2F to determine the best location for the actuator on the gate. Then use figure 2A to determine the height of the
hinge mount tube and gate bracket. The middle of the gate is the ideal location for the actuator. The top or bottom of the gate frame
are also possible locations.
Correct Installation Incorrect Installation
Figure 2B Figure 2E
Figure 2C Figure 2F
Figure 2D
Gate Bracket
5/8 inch
Center Line
Hinge mount tube
Figure 2A
IMPORTANT:
The gate bracket must be welded in an area that can
withstand the full force of the gate. Do not simply
weld across a few pickets or bending of the pickets
will occur. Add a cross bar if necessary or weld the
bracket to the gate frame.

-8-
STEP 2 Prepare Actuator for Installation
Assemble the actuator to the extension tube as shown in figure 3A.
Now assemble the actuator to the gate bracket as shown in figure 3B
STEP 3 Actuator Installation
Mount the actuator to the hinge mount tube as shown in Figure 4A.
Support the free end of the unit while mounting.
Open the gate to the desired OPEN position and block in place to secure the gate and determine gate bracket
weld point
.
NOTE: The total opening cannot exceed 110 degrees. Consult a service technician or the
factory if greater opening is required.
½” x 4 ½ bolt
½” washers
½” locknut
Tighten firmly. Do not over tighten.
Actuator must pivot freely. Figure 4A
½ inch Manual Release Pin
½ inch Washer/Spacer
Gate Bracket
Manual release pin and
Gate bracket must
pivot freely.
Figure 3B
Actuator Cylinder
½”x 2 ” bolt
3 1/8”
Extension tube
½” locknut
tighten firmly Actuator cable Figure 3A

-9-
Clamp the gate bracket to the gate at the previously determined point and weld to gate. Be
sure that your gate does not move while clamping. The location of the gate will set your
open position. The cylinder will be level if all steps were performed accurately.
STEP 4 Mounting of Gate Bracket (PUSH to Open Only)
Close the gate to the desired CLOSED position and block in place to secure the gate and
determine gate bracket weld point. Clamp the gate bracket to the previously determined point
and weld to gate. Be sure that your gate does not move while clamping. The location of the
gate will set your closed position. The cylinder will be level if all steps were performed
accurately.
STEP 5 Mounting Control Box/Actuator Cable Splicing
NOTE: Push to open installations. See page 10 for more details.
After securely mounting control box install battery and all electronic components. Route
actuator cable through the bottom of control box, do not connect to battery or control board at
this time.
GATE SECURED IN DESIRED OPEN POSITION
Weld while clamped
Correct – Install control box to fence by welding Incorrect – Do not mount in areas by automatic
or screws. Keep in mind that the actuator cable sprinklers or flood prone areas. It is important that
is 8’ in length (avoid splicing cable if possible) if all electronics in the control box remain dry. Control
splicing is necessary water tight splices are a must. box should be mounted at least 6 feet from gate
if drilling is required remove control board and all
electronic devices to avoid damage from shavings.
Figure 6A
GATE SECURED IN DESIRED CLOSED
POSITION
Weld while clamped
Figure 5B

-10-
Splicing For Actuator Cable
STAR I Single Gate Wiring (only if required)
STAR II Dual Gate Wiring (Splice Required for Slave Actuator)
Push to Open Applications
Actuator cable modifications are necessary for push to open installations. For proper operation the open and
close limit lines and the motor control wires must be reversed. Splicing should be performed only when
actuator cable is disconnected from the control board.
USAutomatic push to open adapter can also be purchased separately.
Battery –
Batter
y
+
Master Gate Slave Gate
30’ extension cable Junction Box
supplied install Driveway (water tight)
conduit from control Conduit
box to junction box
on slave gate post. Important: The length of the Slave cable should be as short as possible.
1
2
3
4
5
7
8
Orange
White
Red/white
Black/white
Green
Black
Red
Actuator Harness Modification
If 8’ actuator cable must be spliced a water tight junction box
must be used to prevent moisture from splice. The wire used for
the splice should be no smaller than the actuator cable wire
provided. Use only approved wire nuts or crimp splices for
connection. Make second splice inside control box.
5 conductor cable (2-12gauge, 3-18 gauge wires).
Extension cable is sold separately.
Junction Box (Water tight) Figure 7A

-11-
STEP 6 Installation of Charging Source
SOLAR PANEL
Locate and mount the solar panel bracket so that the panel faces southwest and maintains the preformed 45-
degree angle. The standard cable is 10' in length and must feed in through the bottom of the control box. Pay
attention to the distance when determining you’re mounting location. Although the cable can be extended with
watertight connectors, charging power is diminished. Sometimes it is necessary to locate the panel farther away
to achieve optimum sunlight, but consider that optimum sunlight might not mean optimum charging if the
distance is to great. Use #16 gauge wire or larger and keep length as short as possible.
STAR
Assemble panel(s) to bracket
with supplied hardware.
Panel facing
southwest.
NOTE: Avoid shaded areas if possible. Panels should face southwest for optimum
charging. See explanation above for details.
AC CHARGER
Locate and install the AC battery charger inside the control box. The charger requires a receptacle for 110-volt
AC supply; recommended location is inside the control box. A licensed electrician per local building codes
should install the receptacle.
Note: USAutomatic recommends an AC surge protector on all 110-volt installations.
Especially in lightning prone areas.
STEP 7 Installing Safety Placards
Mount safety placards on gate. Two signs are provided. Place one sign on each side of the gate where it will be
highly visible to anyone on either side of the gate.
STEP 8 Installing Secondary Entrapment Siren
The secondary entrapment siren connects to the control board (see page 33). This siren is very loud and will be
activated anytime the current sense circuit stops the gate twice prior to reaching a fully open or close limit. The
reset button on the control board (see page 13) must be pushed to turn off the siren, and reset the control board.
Deep cycle
Battery
Red wire + Black wire -
Do not connect battery wires from actuator/control board at this time.
Control Receiver
Board
+
Battery Charger
Junction box mounted inside control box.
Conduit
-

-12-
CLOSE TIMER
10
PUSH
BUTTON
LED
GND
OFF ON
MODE
SINGLE DUAL 15 AMP
15 AMP
OPEN/CLOSE
PUSHBUTTON
0 10
+12V
CLOSE
LIMIT
OPEN
LIMIT
OPEN
LIMIT
CLOSE
LIMIT
MASTER
SLAVE
ENTRAPMENT
SIREN OUTPUT
SAFETY
STOP REVERSE
FREE
EXIT
OPEN
INPUT
GN GND
GND
GND RECEIVER
INPUT
+12V
OUTPUT
0
USAUTOMATIC STAR CONTROL
BOARD
LED
STEP 9 Making Final Adjustments
In order to make final adjustments, a signal device such as a radio control should be used. The control
board is equipped with a pushbutton for this purpose. The button is designed to give an open/close
signal. The gate will open if closed or close if in the open position. A signal in mid-travel will stop the
gate.
•If your unit was purchased with a radio receiver, it is important that you change the dipswitch code
settings on your receiver and on all of your transmitters. Please read the instructions found with
your transmitter or consult a dealer for assistance.
IMPORTANT NOTES
1. Locate the actuator cable plug and be aware that you may need to disconnect it if the cylinder over
travels the desired stop points. You should be able to stop the motor with a signal from your
transmitter without having to disconnect the plug, but in cases of incorrect wiring, the plug can be
used as an emergency power shut-off.
2. Locate the sensitivity adjustment. We intentionally set the sensor at a highly sensitive setting. This
may need to be adjusted to achieve gate movement without tripping the sensitivity circuit and
causing the gate to reverse direction. See page 13 for details.
3. Study the limit switch section and instructions on adjusting the limit switches prior to battery hook
up. See page 14 for details.
Slave Actuator
Star II only
+-
Battery
Master Actuator
If you have an understanding of the sensitivity feature, how to disconnect the actuator plug in an
emergency, and how to adjust the limit switches, then proceed to hook up the battery leads and
connect the plug to the board. The red battery lead goes to the positive + terminal on the battery and
the black lead goes to the negative - terminal on the battery.
Black Leads
CLOSE
ADJUSTMENT TIMER
RESET
CLOSE
INPUT
Red Leads
SENSITIVITY

-13-
Current Sense Adjust
SENSITIVITY
Adjusted by
Qualified Service Personnel
5
28
010
Minimum reverse
sensitivity or
increase force
Maximum reverse
sensitivity or
decrease force
Reset
Adjust the sensitivity adjustment so that the gate reverses when it hits a solid
object. Do not turn the dial beyond the stop points at 0 and 10.
If sensitivity feature is activated twice before reaching a fully open or close limit
the operator will stop operating and the secondary entrapment siren will sound (if
connected see page 26 for wiring) and the control board will require a manual
reset using the reset button on the control board.
Remember if the gate reverses direction when operating without hitting and obstruction,
then minimizing sensitivity (increasing pressure) may be required. Do not increase any
more than necessary.
CAUTION: To reduce the risk of injury, USAutomatic strongly recommends the installation
of additional safety devices such as Photo Eye Sensors and Safety Edges.
Consult an authorized installing dealer or the factory for a complete explanation
of options and see the Safety Section of this manual on pages 17 to 21.
CLOSE TIMER
10
CLOSE
ADJUSTMENT TIMER
RESET
PUSH
BUTTON
LED
GND
OFF ON
MODE
SINGLE DUAL 15 AMP
15 AMP
OPEN/CLOSE
PUSHBUTTON
0 10
+12V
CLOSE
LIMIT
OPEN
LIMIT
OPEN
LIMIT
CLOSE
LIMIT
MASTER
SLAVE
ENTRAPMENT
SIREN OUTPUT
SAFETY
STOP REVERSE
FREE
EXIT
OPEN
INPUT
GN
D
GNDGND
GND RECEIVER
INPUT
+12V
OUTPUT CLOSE
INPUT
0
USAUTOMATIC STAR CONTROL
BOARD
LED
Secondary Entrapment Siren
see page 26 for wiring.

-14-
LIMIT SWITCHES
The limit switch adjustments are located on the side of the actuator. Remove the dust plug
to make adjustments. The normal settings from the factory allow for 16" of travel. You will
most likely have to adjust the limits for your installation. The adjustments are labeled
"Extend" and "Retract" on the dust plug. A 7/32 nut driver (provided) is required.
NOTE: ALL ADJUSTMENTS SHOULD BE MADE IN THE MID TRAVEL (1/2 OPEN)
POSITION. DO NOT FORCE THE ADJUSTMENT SCREWS TO TURN
BEYOND THEIR MAXIMUM TRAVEL! FORCING WILL DAMAGE THE LIMIT
ASSEMBLY. REMOVE THE ADJUSTMENT TOOL AFTER EACH
ADJUSTMENT.
SideviewofActuator:
The following will assist you. Shown below are adjustments for all installations.
To extend more Turn the extend adjust counter clockwise.
To extend less Turn the extend adjust clockwise.
To retract Turn the retract adjust clockwise.
To retract less Turn the retract adjust counter clockwise.
•Remember if the gate reverses direction without hitting an obstruction, then minimizing
sensitivity (increasing pressure) may be required. Do not increase any more than necessary.
Extend Adjustment
Retract Ad
j
ustmen
t

-15-
Circuit Board Terminal Description For Accessories
SENSITIVITY
1 2 3 4 5 6 7 8 9 10 11 12
TERMINAL DESCRIPTION
1 + 12 volt DC Output Maximum current output 1.5 amp (1500 milliamps)
2CommonGroundInput
3Receiver Input. (normally open)
Push button, radio control, keypad, etc.
4Not used
5Common Ground Input
6Close input (normally open)
7Not used
8Common Ground Input
9 Free Exit/Open Input (normally open contacts)free exit loop input or any hold open
input such as a 7-day timer, telephone access unit, or maintain contact switch
(normally open contacts). These devices open the gate and will prevent the gate from
closing if the contact is maintained. Once the contacts have been released, the gate
can be closed with a closing signal device or the automatic close timer feature.
10 Common Ground Input
11 Safety Loop (normally open). Stops a closing gate and reverses it to the open limit.
Holds open an open gate and overrides the close timer. Timer will allow gate to
close after safety loop clears.
12 Safety Reverse (normally open) Secondary Entrapment Device Input. Will stop and
reverse gate. If two sequential inputs are received gate will shut down until reset
button is pressed.
CLOSE TIMER
10
CLOSE
ADJUSTMENT TIMER
RESET
PUSH
BUTTON
LED
GND
OFF ON
MODE
SINGLE DUAL 15 AMP
15 AMP
OPEN/CLOSE
PUSHBUTTON
0 10
+12V
CLOSE
LIMIT
OPEN
LIMIT
OPEN
LIMIT
CLOSE
LIMIT
MASTER
SLAVE
ENTRAPMENT
SIREN OUTPUT
SAFETY
STOP REVERSE
FREE
EXIT
OPEN
INPUT
GN
D
GNDGND
GND RECEIVER
INPUT
+12V
OUTPUT CLOSE
INPUT
0
USAUTOMATIC STAR CONTROL
BOARD
LED

-16-
CLOSE TIMER
10
PUSH
BUTTON
LED
GND
OFF ON
MODE
SINGLE DUAL 15 AMP
15 AMP
OPEN/CLOSE
PUSHBUTTON
0 10
+12V
CLOSE
LIMIT
OPEN
LIMIT
OPEN
LIMIT
CLOSE
LIMIT
MASTER
SLAVE
ENTRAPMENT
SIREN OUTPUT
SAFETY
STOP REVERSE
FREE
EXIT
OPEN
INPUT
GND GNDGND
GND RECEIVER
INPUT
+12V
OUTPUT
0
USAUTOMATIC STAR CONTROL BOARD
MADE IN USA
LED
Function Jumper Settings
OFF ON
CLOSE TIMER
Factory Settings
MODE
SINGLE DUAL
Factory settings are shown in bold italic type
S3 Automatic close timer circuit
ON Timer to close is activated
OFF Timer to close is disabled (Factory setting)
S2 Mode Select (SINGLE/DUAL)
SINGLE Single Gate Jumper Setting (Factory setting)
DUAL Dual Gate Jumper Setting
SENSITIVITY CLOSE
ADJUSTMENT TIMER
RESET
CLOSE
INPUT

-17-
SAFETY SECTION
USAutomatic gate operators are certified to UL325 Vehicular Class I and Class II swing gate standards.
UL325 identifies four different classes of gate operators these classes are listed below:
Class I: Residential vehicular gate operator- a vehicular gate operator (or system) intended for use in a home of one
to four single family dwellings or a garage or parking area associated therewith.
Class II: Commercial/General access vehicular gate operator- a vehicular gate operator (or system) intended for use in
a commercial location or building such as multi-family housing unit (five or more single family units), hotel
garages, retail store, or other buildings servicing the general public.
Class III: Industrial/Limited access vehicular gate operator- a vehicular gate operator (or system) intended for use in an
industrial location or building such as a factory or loading dock area or other locations not intended to serve
the general public.
Class IV: Restricted Access vehicular gate operator- a vehicular gate operator (or system) intended for use in a guarded
industrial location or building such as an airport security area or other restricted access locations not
servicing the general public, in which unauthorized access is prevented via supervision by security
personnel.
Patriot I and Patriot II gate operators are intended to be installed as Class I or Class II vehicular gate operators, and the
maximum load of each gate leaf should not exceed 650 pounds with a length not to exceed sixteen feet.
SECONDARY ENTRAPMENT DEVICES
USAutomatic has designed all control boards with secondary entrapment device inputs and secondary safety devices must
be installed with all installations. USAutomatic recommends the use of the following devices and has provided herein
instructions for the connection of such devices.
NOTE: USAutomatic recommends that these devices be CONNECTED after proper gate installation and operation has
been verified. Then connect one device and verify proper operation before installing the next device. Ensure that
power is disconnected from the control board prior to connecting any wires to the control board.
Contact Safety Devices: Safety Edges
Manufacturer - Miller Edge
Model Description
MGR20 3 sided protection fitted for 2” round frame
MGS20 3 sided protection fitted for 2” square frame
ME120 1-sided protection attaches to flat surface
MG020 1-sided protection attaches to flat surface
ME123 1-sided protection attaches to flat surface
Non-Contact Safety Device: Photo Eyes
Manufacturer – EMX Industries INC.
Model Description
IRB-325 +12vdc Photo Eye
Manufacturer – Allen-Bradley
Model Description
42GRU-9001 +12vdc Photo Eye
Entrapment Alarm Devices: Sirens
Manufacturer – USAutomatic
Model Description
W12b-3 Piezoelectric siren, 108db +12vdc
NOTE:For information about installation or applications, consult factory

-18-
SAFETY SECTION
INSTALLATION
Install the gate operator when:
The operator is appropriate for the construction of the gate and the usage class is correct for the installation.
All exposed pinch points are eliminated or guarded.
Only install on vehicle gates, pedestrians must be supplied with a separate access opening.
The gate is installed in a location where enough space is supplied between adjacent structures and the gate that when
opening or closing the chance of entrapment is reduced.
Swing gates shall not open into public access areas.
The gate is properly installed and swings freely in both directions. Do not over adjust the sensitivity adjustment to
compensate for an improper gate installation.
Locate all controls at least six feet away from the gate to eliminate the chance of the person operating the gate from
coming in contact with the moving gate. Do not install external buttons, which can be used to operate the gate within
the reach of children.
All placards must be installed one on each side of the gate visible in the gate area.
Contact sensors used for secondary entrapment safety devices and their wiring must be installed in a manner protects
them from mechanical damage.
Non-Contact sensors used for secondary entrapment safety devices must be located so that the signal from the
transmitter to the receiver is not interfered with by adjacent structures. All exposed wiring must also be protected
from mechanical damage.
WARNING: TO REDUCE THE RISK OF INJURY OR DEATH
1. READ AND FOLLOW ALL INSTRUCTIONS
2. Never let children operate or play with gate controls. Keep remote control away from children.
3. Always keep people and objects away from the gate.
4. NO ONE SHOULD CROSS THE PATH OF A MOVING GATE.
5. Test gate operator monthly. The gate must stop and reverse directions upon contacting a rigid object or when
the secondary entrapment device is activated.
6. After all adjustments have been made to the limit switches, sensitivity (current sense) circuit, secondary
entrapment devices and all other external devices installed, the safety devices must be checked again. Failure to
adjust and retest the gate operator can increase the risk of injury or death.
7. Verify that the emergency release (manual release) pin can be easily removed. This should only be checked when
power is disconnected from the operator.
8. KEEP GATES PROPERLY MAINTAINED. Read the installation/owners manual.
9. THE ENTRANCE IS TO BE USED BY VEHICLES ONLY. Pedestrians must use a separate entrance.
10. SAVE THESE INSTRUCTIONS