DINA DNSL-ZM User guide

Original Instruction Manual
we are safety.

Original instruction manual Date: 2017.08.28 Page 2 of 28

Original instruction manual Date: 2017.08.28 Page 3 of 28
The direct way to safe automation

Inhaltsver eichnis
1 SAFELINE Modules ........................................................................................................................................................................... 6
1.1 Intended purpose ............................................................................................................................................................................. 6
2 Safety regulations ............................................................................................................................................................................ 7
2.1 Important notes and validation ................................................................................................................................................... 7
3 Product description ......................................................................................................................................................................... 8
o Behaviour with errors...................................................................................................................................................................... 8
4 Mounting ............................................................................................................................................................................................. 9
5 Central modules .............................................................................................................................................................................. 10
5.1 Schematic and display .................................................................................................................................................................. 10
5.2 Front view of the central modules ............................................................................................................................................ 11
6 Field busses and interfaces ......................................................................................................................................................... 11
7 Standstill and speed monitoring................................................................................................................................................ 12
7.1 Schematic, display and front view ............................................................................................................................................ 12
8 In-, output modules ........................................................................................................................................................................ 13
8.1 Schematic, display and front view ............................................................................................................................................ 13
9 Kaskadierung über DNSL-CI und DNSL-CM .......................................................................................................................... 14
10 Networking using DNSL-NI ......................................................................................................................................................... 15
11 Inputs for safety functions .......................................................................................................................................................... 16
11.1 Safe Shutdown mat functions using I16 – I20 at DNSL-ZMT ............................................................................................ 16
11.2 Input for function mode switch (FMSS) at the central module ....................................................................................... 16
11.3 Input for Tow-Hand functions according to EN 574: Type IIIC......................................................................................... 16
11.4 Eingänge für Sicherheitskreise (SK) mit manuellem Quitt ............................................................................................... 17
11.5 Inputs for safety circuit without quit input ............................................................................................................................ 17
11.6 Quit for safety circuits (SC) ......................................................................................................................................................... 18
12 Standstill and speed monitoring................................................................................................................................................ 18
12.1 Standstill and speed monitoring at DNSL-ZMB/ ZMR/ ZMT ............................................................................................ 18
12.2 Requirement at Proximity sensors ............................................................................................................................................ 18
12.3 Standstill and speed monitoring using DNSL-DS ................................................................................................................ 19
12.4 Requirement at the Measuring system ................................................................................................................................... 19
12.5 Standstill and speed monitoring using 2 Sensors for measuring system .................................................................... 19
12.6 Standstill and speed monitoring using DNSL-DR ................................................................................................................ 19
12.7 Standstill and speed monitoring using DNSL-SI ................................................................................................................. 20
12.8 Quit of the speed monitoring ..................................................................................................................................................... 20
12.9 Brake monitoring with DSV, DRV, SIV ..................................................................................................................................... 20
12.10 Direction monitoring with DNSL-DSV, DRV and SIV .......................................................................................................... 20
12.11 DNCO Function to monitor the Peripheral speed ............................................................................................................... 21
12.12 Analogue inputs for DNCO-function at DNSL-ZMA ........................................................................................................... 21
13 Cable adapter................................................................................................................................................................................... 21
14 Data in- and outputs at the field bus ....................................................................................................................................... 22
15 Outputs at SAFELINE ................................................................................................................................................................... 23
16 General technical data ................................................................................................................................................................ 24

Original instruction manual Date: 2017.08.28 Page 5 of 28
16.1 Electrical characteristics ............................................................................................................................................................ 24
16.2 Semiconductor outputs at the central module ................................................................................................................... 24
16.3 Semiconductor outputs at the function modules .............................................................................................................. 24
16.4 Contact outputs at at SAFELINE .............................................................................................................................................. 25
16.5 Electrical life of the contact outputs ...................................................................................................................................... 26
17 Dimension and installation .........................................................................................................................................................27
17.1 Rack variants ....................................................................................................................................................................................27

SAFELINE Modules
Original instruction manual Date: 2017.08.28 Page 6 of 28
1SAFELINE Modules
Central module
Speed monitoring
In-, output modules
Relay modules Field bus modules
Network modules
DNSL-ZM
DNSL-ZMA
DNSL-ZMB
DNSL-ZMK
DNSL-ZMR
DNSL-ZMT
DNSL
-
DS
DNSL-DR
DNSL-SI
DNSL-IN
DNSL-IO
DNSL-IO2
DNSL-RM
DNSL-KM
DNSL-RM
DNSL-KM
DNSL
-
CO
DNSL-DP
DNSL-EC et
DNSL-NI
1.1 Intended purpose
•Testing based on:
•EN 55011: 2009+A1 2010 (class B), EN 61326-1: 2006-05 SIL3, EN 61000-6-2: 2006-05,
EN 62061: 2005, EN 61326-3-1: 2008
•DIN EN 60947-5-1 (2010-4): Low-voltage switch gear and control gear;
part 5.1: Control circuit devises and switching elements - electromechanical control circuit devices
•EN ISO 13849-1 (2016-06): Safety-related parts of control systems;
Part 1: General principles for design (category 4, PL e, ET 16110 from 2016-08-012)
•DIN EN ISO 13849-2: Safety-related parts of control systems; Part 2: Validation
•DIN EN 574 (2008-12): two-hand control devices type III C using contact outputs type III A using
semi-conductor outputs
•GS-ET-20 (2014-10): Basic principles for testing and certification of safety switch devices
Authori ed person for the combination of the technical documents: Dirar Najib, CEO,
Esslinger Str. 84, D 72649 Wolfschlugen
Wolfschlugen, 2016-08-15Zertifi ierungsdaten
EN ISO 13849-1: Category 4, PLe
EN 574: two-hand function
MTTF
D
: 75 years
DC
awg
: ≥ 90%
PFH
D
: 6,24x10
-8
CCF: 85 points,
DIN EN 62061
CCF: 95 points,
T
M
: 20 years
R
1ZD7
US LISTED
IND.CONT.EQ
File E227037
Certificated by: (Fachausschuss für Elektrotechnik, Prüf- und Zertifi ierungsstelle Köln)
European notified institution, Identification-number 0340, EC-Type Test certificate (DGUV Test: ET 16110 from 12-08-2016)
EMC-directive certificated by “ELMAC GmbH Bondorf”, Reg. No.: DAT-P-206/05-00
CNL, USL: File E227037
QM System certificated according to DIN EN ISO 9001:2015 by “DQS, Frankfurt”, Reg.-No.: 67542 QM08
Certificate and declaration of conformity: See www.dina.de

Safety regulations
Original instruction manual Date: 2017.08.28 Page 7 of 28
2Safety regulations
•The device may only be installed and commissioned by an electrician or trained persons who are familiar with
these operating instructions and the applicable regulations regarding work safety and accident prevention.
•Observe the VDE, EN and local regulations, particularly with respect to the protective measures.
•Failure to observe the regulations may result in death, severe bodily injury or extensive property damage.
•For emergency-stop applications, either the integrated function for restart interlock must be used or
automatic restarting of the machine must be prevented by means of a higher-level control.
•During transport, storage and operation adhere to the conditions specified in EN 60068-2-1, 2-2!
•Unauthori ed modifications shall render any warranty null and void.
•Dangers may thereby arise that could result in severe injuries or even death.
•Install the device in a control cabinet with a protection class of at least IP54! Dust and moisture may
otherwise result in impaired functions.
•Installation in a control cabinet is mandatory.
•Ensure adequate protection circuits at output contacts for capacitive and inductive loads!
•The device is to be installed taking into account the distances required per DIN EN 50274, VDE 0660-514.
•During operation, switching devices carry dangerous voltage. Do not remove protective covers.
•Replace the device after the first malfunction!
•Properly dispose of the device at the end of its service life.
+
-
•If these regulations are not adhered to or in the event of improper use, DINA Elektronik GmbH accepts
absolutely no liability for the resulting property damages or personal injury.
•Save this product information!
2.1 Important notes and validation
•The product described here was developed to perform safety related functions as part of a complete system.
•The complete system consists of sensors, evaluation and message units as well as concepts for safe
shutdowns.
•It is the responsibility of the manufacturer of a system or machine to ensure the proper overall function.
•The manufacturer of the system is required to test and to document the effectiveness of the implemented
safety concept within the complete system.
•This verification is to be performed after every modification to the safety concept or to safety parameters.
•DINA Elektronik is not in the position to guarantee the properties a complete system that was not designed
by DINA.
•DINA Elektronik GmbH also accepts no liability for recommendations that are given or implied by the
following description.
•No new guarantee, warranty or liability claims that extend beyond DINA's general delivery conditions can be
derived on the basis of the following description.
•To avoid EMC disturbances, the physical environmental and operating conditions at the installation location
of the product must comply with section EMC of DIN EN 60204-1.
•The safety function must be required every month if there is performance level (e) and every year if there is
PLd is required by using contact outputs.
•The information in the general technical data at the end of the operating instructions must be adhered to.

Product description
Original instruction manual Date: 2017.08.28 Page 8 of 28
3Produ t des ription
•SAFELINE is appropriated to be used in machines and plants to protect the operator against potential
dangers and plants against destruction.
•SAFELINE is housed in a metal rack. It can be mounted by spring fasteners to a DIN rail.
•The individual modules are pluggable. The number of the used modules set the rack width. Up to 15 modules
can be used.
•Racks with 2, 3, 5, 7, 9, 13 and 15 slots are available.
•Unused slots are closed with a blind cover. ID-No.: 10BD00
•All modules are connected by 2 backplane bus system.
•To fulfil the requirements of the wide ranges of needs different modules with diverse functions are available.
•SAFELINE is deliverable with different field bus modules.
•A variety of safe functions are available such as logic modules, timers, safety circuits, mode selector,
generator, counters, comparators, feedback, restart interlock etc.
•A lot of safe digital and analogue inputs, safe semi-conductor outputs and contact outputs are available.
•Semi-conductor outputs are overload and short circuit proofed.
•The switching status of all I/O terminals and supply voltage are indicated by LED.
•The power supply (24V DC) is connected to the terminals A1/ A2 at the central module for all modules.
•To supply the semi-conductor outputs at the function modules with 24V DC the terminal P is designated.
•The user application is configurable with the SAFELINE Designer on a PC. The application is transferred by
the USB or V24 interface at the central module. The Designer is software developed by DINA.
•The user application, instruction manual, Designer and all other documents can be stored on a memory
medium, if a central module with an USB interface is used.
•The Medium is to use as a drive.
•The used connection cable with COM PORT interface is V24 (1:1). Pins 2, 3 and 5 are only important.
•Remark
•The function devices are tested safe and certificated as a part of the firmware.
•A modification of the certified function devices as part of the firmware is excluded.
oBehaviour with errors
•Output O1 at the central module is switching off.
•Correction Inspection of the wiring and assembly
•Switching off and on of the power clears the errors. See also diagnostics tool at the Designer

Mounting
Original instruction manual Date: 2017.08.28 Page 9 of 28
4Mounting
•A central module is necessary in an Application.
•The number of other modules is breath-responsive.
•The central module is always left in the rack.
•The field bus is in the next slot.
•The data interface is separately right mounted if ZMB, ZMT or ZMR are used.
•The data interface and the field bus are integrated at the same module if a field bus is used.
•The relay module DNSL-KM can be used only with the DNSL-ZMR and must be placed at the right side.
•All other modules may be placed in any order
DNSL
-
ZMR
DNSL
-
EC
DNSL
-
KM
DNSL
-
DR
DNSL
-
IN
DNSL
-
IO
DNSL
-
IO2
DNSL
-
RM
Frei
DNSL
-
DS

Central modules
Original instruction manual Date: 2017.08.28 Page 10 of 28
5Central modules
DNSL-
ID-No.:
ID-No.:
Terminals Description
all A1/ A2 Power supply terminals 24V DC for all modules in the application
all I1-I6 Safe digital inputs for safety functions
ZMB
ZMR
24ZB40
24ZR40
24ZB40
24ZR40 I11-I20 Safe digital inputs for safety functions
ZMT 24ZT40 24ZT40 I11-I15 Safe digital inputs for safety functions
ZMT 24ZT40 24ZT40 I16-I20 Safe inputs for shut down mat
Co. Mayser type TS/W1 and TS/ BK1
ZMB
ZMR
ZMT
24ZB40
24ZR40
24ZT40
24ZB40
24ZR40
24ZT40
1: I11, I12
2: I13, I14
2 safe standstill and speed monitoring using sensors with 24V
signals
ZMA 24ZA20 24ZA30 UR,UA,0V Connector for potentiometer
all O1 Semi-conductor output, system OK
ZM
ZMR 24ZM20
24ZR40
24ZM30
24ZR40
O2-O5
O6, O7
Safe Semi-conductor output
Safe Semi-conductor output for clock or switch outputs
ZMA
ZMK
ZMB
ZMT
24ZA20
24ZK20
24ZB40
24ZT40
24ZA30
24ZK30
24ZB40
24ZT40
O2, O3 Safe Semi-conductor output
ZMB
ZMT
ZMK
24ZB40
24ZT40
24ZK20
24ZB40
24ZT40
24ZK30
13/14
24/24 Safe contact outputs
CP
24CP40
V24
interface for DNSL
-
ZMB, ZMR und ZMZ fo
r
d
at
a
t
ransfer
UP
24UP4
USB
interface for DNSL
-
ZMB, ZMR und ZMZ for data transfer
KM 40KM01
O1-O4
13/14 - 83/84
Ôutputs for aiagnostics
Safe contact outputs every with 2 contacts
5.1
S hemati and display
DNSL
-
ZM
DNSL
-
ZMA
DNSL
-
ZMK
DNSL
-
ZMB/T
DNSL
-
ZMR
DNSL
-
KM
I1-I6 Signal=0V Signal = 24V
24V
6A
0V A2
A1
24V
O1
O2
O3
O4
O5
O6
O7
I1
I2
I3
I4
I5
I6
DC
MP ON SP
Eingänge/ Inputs
USB
PORT
DNSL-ZM
24V
O1
O2
O3
UR
UA
0V
I1
I2
I3
I4
I5
I6 Eingänge/ Inputs
DNSL-ZMA
6A
A1 24V
DC
0V
MP ON SP
USB
PORT
13
14
23
24
USB
PORT
DNSL-ZMK
MP ON SP
Eingänge/ Inputs
I1
I2
I3
I4
I5
I6
O1
O2
O3
24V
6A
A1 24V
DC
0V
24V
6A
0V A2
A1 24V
O1
O2
O3
13
14
23
24
I1
I2
I3
I4
I5
I6
DC
MPON SP
Eingänge/ Inputs
I11
I12
I13
I14
I15
I16
I17
I18
I19
I20
Eingänge/ Inputs
DNSL-ZMB/ ZMT
O7
O3
O4
O5
O6
Eingänge/ InputsEingänge/ Inputs
DNSL-ZMR
I11
I12
I13
I14
I15
I16
I17
I18
I19
I20
MPON SP
I1
I2
I3
I4
I5
I6
24V
6A
24V A1
DC
0V
O1
O2
O1
13
14
23
33
34
43
44
24
O2
24V
24V
O3
53
54
63
73
74
83
84
64
O4
24V
24V
PwrK1 K2
K3 K4Pwr
K4
K3
K2
K1
DNSL-KM
I11-I20 Signal=0V Signal = 24V
O1-O7 I=0 I > 0 ≤ max.
13—24
1 A1/A2: 0V 1 A1/A2: 24V
2 System OK 2 Data
3 Not valid 3 Valid
3 SLOK off
3 Data Diagnostic
Datentransfer Data transfer
DNSL-KM
Pwr ON
K1 K2
K1 K2
Pwr ON
K1 K2
K1 K2
I21-I28 Signal=0V Signal = 24V

Field busses and interfaces
Original instruction manual Date: 2017.08.28 Page 11 of 28
5.2 Front view of the entral modules
DNSL-ZM DNSL-ZMA DNSL-ZMK DNSL-ZMB DNSL-ZMT DNSL-ZMR DNSL-KM
6Field busses and interfa es
•The field busses are for data transfer between SAFELINE and the field bus master.
•The field bus is also deliverable with 8 safe inputs for different safety functions.
•The power supply for the field bus is ensured via the terminal inputs A1 and A2 at the central module.
•The data transfer interface is available separate or with integrated field bus
COM PORT (DNSL-CP) and USP PORT (DNSL-UP) are available.
•These are for the central modules DNSL-ZMB/ ZMR and ZMT
•DNSL-ZM, ZMA and ZMK have the interface on board.
DNSL
-
CO
DNSL
-
CO
DNSL
-
EC
DNSL
-
EC
CANopen
USB PORT
EtherCA T
I21
I22
I23
I24
I25
I26
I27
I28
DNSL
-
DP
DNSL
-
DP
USB PORT
I21
I22
I23
I24
I25
I26
I27
I28
PROFIBUS DP
DNSL
-
CP
DNSL
-
UP
I21-I28 Signal=0V Signal = 24V USB Pwr OFF
USB Pwr ON

Standstill and speed monitoring
Original instruction manual Date: 2017.08.28 Page 12 of 28
7Standstill and speed monitoring
DNSL- ID-No.: Terminals/ onne tors
Des ription
all
B11
-
B18
Safe digital inputs for safety functions
all
P1, P2
Terminal
f
o
r
24V DC
to supply the outputs
DS 24DS07
2 safe monitoring for standstill, speed, position, direction and
brake in different function modes
Sin/cos or TTL measuring systems, HTL signals via HTL cable
adapter
DR 24DR01
2 safe monitoring for standstill, speed, position, direction and
brake in different function modes
Resolver Measuring system
SI 24SI02
2 safe monitoring for standstill, speed, position, direction and
brake in different function modes
SSI interface Measuring system
DS/ SI O1-O4 Semi-conductor outputs configurable as safe or clock outputs
DR O1-O2 Semi-conductor outputs configurable as safe or clock outputs
7.1 S hemati , display and front view
Display DNSL-DS
DNSL-DR
DNSL-SI
B11-14 Signal=0V
Signal=24V
DNSL-DS
ON
P1 24VDC
P2 24VDC
O1
O2
O3
O4
B11
B12
B13
B14
B21
B22
B23
B24
1 2
oder/or
Eingänge/ Inputs
1
2
DNSL-DR
ON
P1 24VDC
P2
O1
O1
O2
O2
B11
B12
B13
B14
B21
B22
B23
B24
1 2
Eingänge/ Inputs
1
2
DNSL-SI
ON
P1 24VDC
P2 24VDC
O1
O2
O3
O4
B11
B12
B13
B14
B21
B22
B23
B24
1 2
Eingänge/ Inputs
1
2
SSI 1
SSI 2
B21-24 Signal=0V
Signal=24V
O1-4 I=0 I>0 ≤ max.
P1/P2 O-Pwr = 0V
Pwr = 24V
1 Pwr: 0V* 1 Pwr: 24V*
2 n>0 2 n=0
3 n>max. 3 n<max.
2 3
Measuring
system
OK
2 3
No
measuring system
See also Designer instruction manual.

In-, output modules
Original instruction manual Date: 2017.08.28 Page 13 of 28
8In-, output modules
DNSL-
ID-No.: Terminals Des ription
IN 24IN01
I1
-
I8 / I21
–
I28
Safe digital inputs for safety functions
IO 24IN01
I21
–
I28
Safe digital inputs for safety functions
IO2 24IO02
I15
–
I18/ I21
–
I28
Safe digital inputs for safety functions
IO/ IO2
P1, P2
Terminal for 24V DC to supply the outputs
IN O11, O12, O21, O22 Semi-conductor outputs configurable as safe or clock outputs
IO/ IO2
O21, O22 Semi-conductor outputs configurable as safe or clock outputs
IO O11 - O18 Semi-conductor outputs configurable as 4 safe outputs
IO2 O11 - O14 Safe semi-conductor outputs
8.1 S hemati , display and front view
DNSL-IN DNSL-IO DNSL-IO2 DNSL-RM230
O22
24V
24V
O11
O12
I11
I12
I13
I14
I15
I16
I17
I18
O21
I21
I22
I23
I24
I25
I26
I27
I28
SP MP ON
DNSL-IN
Eingänge/ Inputs
Eingänge/ Inputs
DNSL-IO
24V
P1 24VDC
P2 24VDC
O11
O12
O13
O14
O15
O16
O17
O18
O21
O22
I21
I22
I23
I24
I25
I26
I27
I28
SP MP ON
Eingänge/ Inputs
24V
P1 24VDC
P2 24VDC
O11
O12
O13
O14
I15
I16
I17
I18
O21
O22
I21
I22
I23
I24
I25
I26
I27
I28
SP MP ON
DNSL-IO2
Eingänge/ Inputs
Eingänge/ Inputs
MP K2 K1
K4 SP K3
K 1
13
14
23
24
33
34
43
44
53
54
63
64
73
74
83
84
RM
K 2
K 3
K 4
DNSL-
RM
Display
DNS-IN DNSL-RM230
DNSL-IO / DNSL-IO2
MP OK
I11-18 Signal=0V Signal=24V
K2 K1 K2/ K1
I21-28 Signal=0V Signal=24V
K2 K1 K2/ K1
O11-18 I=0 I>0 ≤ max.
SP OK
O11-22 I=0 I>0 ≤ max.
K4 K3 K4/ K3
1 Pwr OFF 1 Pwr ON
2 3 CAN internal OFF 2 3 CAN internal OK
K4 K3 K4/ K3

Kaskadierung über DNSL-CI und DNSL-CM
Original instruction manual Date: 2017.08.28 Page 14 of 28
9Kaskadierung über DNSL-CI und DNSL-CM
•Cascade installation is necessary if the SAFELINE Modules of an application have to be at different places of
the construction to avoid wiring.
•Depending of the need functions the Modules will be mounted in different racks.
•In the basis unit is the central module and the cascade modules DNSL-CI if needed a fieldbus, function
modules.
•In the periphery units PU the cascade module DNSL-CM is mounted for the central module and right of them
the needed function modules FM.
•Maximal 14 FM are possible in one application.
•The connections between the units happen via RJ45 patch cables type DNRJ-45/45 with the necessary
length.
•Serial or star shaped connection is possible.
•The power supply for the PU can be connected to CM. The DIP switches have to be adjusted EXTERN.
•With INTERN supplying is of the basis unit (I≤ 0.5A).
•An address has to be assigned for every FM in the PUs. This happen via DIP switches at the rack circuit board.
•Every slot is equipped with a DIP switch. See graphic.
Serial cascade
USB
PORT
BUS
DNSL-CIDNSL-DSDNSL-EC DNSL-CM DNSL-DS DNSL-CM DNSL-DSDNSL-ZMx
on
1
on
2
on
3on 4
on
5
on
6
on
7
1 23 4 5 6 7 8 1 23 4 5 6 7 8
1 23 4 5 6 7 8 1 23 4 5 6 7 8 1 23 4 5 6 7 8 1 23 4 5 6 7 8 1 23 4 5 6 7 8
on 8on 9on 10 on 11 on 12 on 13 on 14
1 23 4 5 6 7 8
1
2
3
4
5
6
7
8
1 23 4 5 6 7 8 1 23 4 5 6 7 8
1 23 4 5 6 7 8
1 23 4 5 6 7 8 1 23 4 5 6 7 8
External power supply connected to A1/ A2 at DNSL-CM
Internal power supply connected to A1/ A2 at central module
DNSL-CM
Power
supply
A2
INTERN
EXTERN
A1
24V
DC
4A
ON
EXT ON INT
EXTERN
INTERN
DNSL-CM
Star shaped cascade
USB
PORT
BUS
DNSL-CIDNSL-DSDNSL-ECDNSL-ZMx
DNSL-CI

Networking using DNSL-NI
Original instruction manual Date: 2017.08.28 Page 15 of 28
10 Networking using DNSL-NI
•The data transfer happens via 4 RJ 45 sockets. The sockets can be local grounded via 4 internal jumpers.
•The connection happens via Patch cable.
•The connection can be starry or line shaped.
• For every application a DNSL-NI is necessary.
•A manual quit via the quit symbol at the Designer is necessary after an interrupt of the data transfer.
•Signals of safety functions like emergency stop,
protection cover, timer etc. can be transferred between the application using the data inputs and outputs.
• The configuration happens in the Designer.
• The schematic down left is a serial right a starry shaped networking
Serial shaped network
USB
PORT
BUS
DNSL-NIDNSL-DSDNSL-EC DNSL-ZMx DNSL-DS DNSL-DSDNSL-ZMx DNSL-ZMxDNSL-NI DNSL-NI
Starry shaped network
USB
PORT
BUS
DNSL-NIDNSL-DSDNSL-ECDNSL-ZMx
DNSL-NI
Designer Symbols
Input
symbol
Output
symbol
Quit Symbol
See also Designer instruction manual.

Inputs for safety functions
Original instruction manual Date: 2017.08.28 Page 16 of 28
11 Inputs for safety fun tions
Modules Inputs
DNSL-ZM/ ZMA/ ZMK I1 I2 I3 I4 I5 I6
DNSL-ZMB/ ZMR/ ZMT I1 I2 I3 I4 I5 I6 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20
DNSL-DS / DR / SI B11
B12
B13
B14
B21
B22
B23
B24
DNSL-IN I11 I12 I13 I14 I15 I16 I17 I18 I21 I22 I23 I24 I25 I26 I27 I28
DNSL-IO/ DNSL-FB I21 I22 I23 I24 I25 I26 I27 I28
DNSL-IO2 I15 I16 I17 I18 I21 I22 I23 I24 I25 I26 I27 I28
11.1 Safe Shutdown mat fun tions using I16 – I20 at DNSL-ZMT
Up to eight shutdown mats can be monitored.
After stepping on the mat the quit-function in the Designer can be
activated.
The configuration will be done with the Designer.
Input value < min value: SM
Input value > min < max value: SM
Input value > max value: SM
Designer Symbol Quit Symbol
11.2 Input for fun tion mode swit h (FMSS) at the entral module
Function mode
(
FM
)
FMSS
with 4
p
osition
s
FMSS
with 6
Position
s
3 Function modes
I1 I2 I3
2
4
5
6
1
24VDC
I2
I1
I3
I4
I5
I6
3
I2
I1 I3
123
2 3
I1
I2
1
Error
I4
4
I5
5
I6
6
FM1
FM2
FM3
6 Function modes
I1 I2 I3 I4 I5 I6
FM1
FM2
FM3
FM4
FM5
FM6
•Only one switching position has to be selected
•Error: None or more than one
11.3 Input for Tow-Hand fun tions a ording to EN 574: Type IIIC
Inputs Control Diagram Designer Symbol
Modules E1 Q1 E2 Q2
Q1 E1 Q2E2
Q2
E1
E2
2H
Q1
>500ms Q2
OK
<500ms
DNSL-ZM/ ZMA I1 I2 I3 I4
DNSL-ZMK/ ZMB I1 I2 I3 I4
DNSL-ZMR/ ZMT I1 I2 I3 I4
DNSL-DS / DR B11
B12
B13
B14
DNSL-IN I11 I12 I13
I14
DNSL-IO/ IO2 I21
I22
I23
I24
Start keys have to be activated during 500ms
1 2
3
24VDC
I1 I2
I3
4
I4
I2
I1 I3
123
2 3
I1
I2
1
Error

Inputs for safety functions
Original instruction manual Date: 2017.08.28 Page 17 of 28
11.4 Eingänge für Si herheitskreise (SK) mit manuellem Quitt
Safety circuit (SC) / input name (E/Q) / Input (I/B)
SK1
SK2
SK3
SK4
SK5
Modules E11 E12 Q1 E21 E22
Q2 E31 E32
Q3 E41 E42 Q4 E51 E52
Q5
DNSL-ZM/ ZMA/ ZMK I1 I2 I3 I4 I5 I6
DNSL-ZMB/ ZMR/ ZMT I1 I2 I3 I4 I5 I6 I11 I12 I13 I15 I16 I17 I18 I19 I20
DNSL-DS / DR B11 B12 B13
B21 B22
B23
DNSL-IN I11 I12 I13 I15 I16 I17 I21 I22 I23 I25 I26 I27
DNSL-IO/ IO2 I21 I22 I23 I25 I26 I27
•The control of the safety circuit happen parallel static, parallel using clock or static antivalent.
• Start edge Qt is configurable only at the central module. See Designer
• Start edge is constant (1s) at the function modules
Control Static parallel Clock Control Antivalent: central module only
Emergency
stop
Quit
E11
E12
Q1
Diagram
t
SK
E11
E12
Q1
t < Qt t t > Qt
Diagram
E31
E32
Q3
SK
t t < Qt t t > Qt
Emergency
stop
Quit
E21
E22
Q2
Diagram
Q2
E21
E22
SK
Static: Q1 connected to 24V DC
Permission
Zustimmung
Safety gate
Diagram
t
SK
E11
E12
Q1
t < Qt t t > Qt
Diagram
E31
E32
Q3
SK
Safety cover
Diagram
SK
E11
E12
Q1
Clock: see SAFELINE outputs for clock.
11.5 Inputs for safety ir uit without quit input
8 safety circuits are possible.
At the Designer can be selected with or without quit.
Mixed is possible
Safety circuit (SC) / input name (E) / Input (I)
Modul SK1 SK2
SK3
SK4
SK5
SK6
SK7
SK8
E11 E12 E21 E22 E31 E32
E41 E42
E51 E52
E61 E62
E71 E72 E81 E82
DNSL-IN I11 I12 I13 I14 I15 I16 I17 I18 I21 I22 I23 I24 I25 I26 I27 I28
Q
E2
E1
E2
E1
E1
E2
Q
11
12
21 22
13
14
23 24
E1
E2
11
12
21 22

Standstill and speed monitoring
Original instruction manual Date: 2017.08.28 Page 18 of 28
11.6 Quit for safety ir uits (SC)
Central modules manual
•Quit via quit-terminal, RTDS symbol or FBI7 at fieldbus
•Quit signal change , independent from source
•Quit-time Qt is selectable 0, 1, 3 and 5S
•FBI7 is active, FBI7 as follow to use:
SK1: FBI7.1, SK2: FBI7.2, SK3: FBI7.3, SK4: FBI7.4, SK5:
FBI7.5
•Central module automatic
•Quit signal is constant on, not necessary if “Off”
selected.
•Terminal is free for another using
Fun tion modules
•Quit is only possible via the quit-terminals.
•Signal change is needed . Qt is fixed at 1s.
•Automatic: quit signal constantly on
•No quit-signal: select automatic, quit-terminal at
24V.
•Protection cover: connect quit-signal to quit-
terminal and select automatic.
•E1 and E2 controllable static or dynamic
•For dynamic arrange clock outputs at SL.
:
•The function is only important if SC1 via I1-I3 or SC2 via I4-I6 at the central module is used as an
emergency stop.
•With an external or internal error an emergency stop will be generated by SAFELINE.
•During the SLOK time SAFELINE works normally.
•After all outputs will be turned off. The plant stops.
•The SLOK Delay time has to be selected such as long, that the plant will be stopped safety.
: SC off/on is not need. : SC off/on is need
12 Standstill and speed monitoring
12.1 Standstill and speed monitoring at DNSL-ZMB/ ZMR/ ZMT
•2 safe monitoring for standstill and motion in different function modes for 2 axles
•Two sensors for every monitoring are required
•During standstill one sensor is active (24V signal).
•Sensors are constantly monitored
Symbol Function mode Designer Symbol
During standstill
I11/I13
I12/I14
In function
I11/I13
I12/I14
Standstill
Speed
SpeedSpeed
Speed
n
►
!
12.2 Requirement at Proximity sensors
•Two sensors for every monitoring
•At the cogwheel one sensor opposite to cog other to gap
•During standstill at least one sensor has 24V signal.
E1
E2
Zahnrad
Gear
2: I13 I14
Sensor
Sensor
1: I11 I12

Standstill and speed monitoring
Original instruction manual Date: 2017.08.28 Page 19 of 28
12.3 Standstill and speed monitoring using DNSL-DS
•Zwei Überwachungen sind möglich.
•Für jede Überwachung ist ein inkrementelles Messsystem erforderlich, Sinus/ Kosinus 1Vss oder TTL
Signale(≤ 500 KH ).
•Stillstand, Position, Richtung, Bremse und Dreh ahl in diversen Betriebsarten können überwacht werden.
•Für Bremsüberwachung siehe Designer Betriebsanleitung.
Measuring system connector Usage example Function mode
Designer Symbol
1 2
1Vss 1 - 5V
≤500KH
►
!
12.4 Requirement at the Measuring system
Sin / Cos or TTL measuring system
•Amplitude 1Vpp sinus / cosine or TTL, Frequency
≤ 500KH
•2 tracks, 90° phase offset, per track 2 signals, 180°
phase shifted
•A direct connection between motion monitoring
and measuring system is required
HTL measuring system
•Amplitude 18 to 26V square wave, Frequency
≤ 500KH
•2 tracks, 90° phase offset, per track 2 signals,180°
phase shifted
•A direct wire connection between motion
monitoring and measuring system is required.
•System without negated signals is possible.
12.5 Standstill and speed monitoring using 2 Sensors for measuring system
•For every monitoring 2 PNP sensors with antivalent signals.
•The sensors signals have to be connected to the RJ45 plugs the cable adapters type DNRJ45 HTL-SL.
•For direction monitoring a time difference between the impulse edges of both signals for the whole speed
range.
•Value of time difference and duty cycle are not relevant.
•After power-on The LR-signal is indefinite.
•Usage of sensors with one output is possible. Here is a Monitoring of the direction not possible
12.6 Standstill and speed monitoring using DNSL-DR
•2 safe monitoring for Standstill, position; direction; break and speed in different function modes
•For every monitoring a Resolver measuring system (1–10V / ≤ 1200H ) is necessary.
Measuring system connector
Usage example Function mode
Designer Symbol
1 2
1 – 10V, ≤1200H
►
!
Adjustment of the Resolver amplitude
Amplitude
1-2Vss 2-4Vss 4-8Vss 8-10Vss
Adjustment
on
1 2 3 4
on
1 2 3 4
on
1 2 3 4
on
1 2 3 4
on
1 2 3 4
on
1 2 3 4
on
1 2 3 4
on
1 2 3 4
+A
- A
+B
- B
+A
- A
+B
- B
+A
- A
+B
- B

Standstill and speed monitoring
Original instruction manual Date: 2017.08.28 Page 20 of 28
12.7 Standstill and speed monitoring using DNSL-SI
•2 safe monitoring for Standstill, position; direction; break and speed in different function modes
•For every monitoring a SSI interface measuring system is necessary.
Measuring system connector
Usage example Function mode
Designer Symbol
1 2
SSI Schnittstelle
►
!
12.8 Quit of the speed monitoring
•After a quit using the RTDS-symbol the output (SSM) has a High-signal if the measurement system is
error-free.
•SSM has Low-signal during movement if no function mode is selected via F--or MT-.
•Selection of function modes happens via hardware inputs.
•To control the terminals permission-switches can be used as inching mode contact, permission key contact
or safety cover contact
Priority: MTx > Fx3 > Fx2 > Fx1 > standstill
12.9 Brake monitoring with DNSL-DS, DR and SI
•The output (SAR
BRx
) at the symbol is to use for the ramp monitoring
of an axle.
•The speed of the drives will be recorded every 100ms during 500ms.
After the first value will be overwritten.
•During standstill, constant speed and acceleration the virtual output is
LOW.
•It changes to HIGH if the speed is reduced ≤ 5% during 500ms.
•The shortest reaction time is 100ms.
•Hardware output or virtual input can be triggered with this output
12.10 Dire tion monitoring with DNSL-DS, DR and SI
•During standstill and while sinus is advanced, the virtual output (SDI) has signal High.
•If cosine is advanced signal is Low.
•The preferred direction can be selected via hardware inputs and logic elements.
Symbolfunktionen
F11
Input for tool setting, symbol of the second monitoring is with F21 indicated.
F12
Input for semi-automatic mode, symbol of the second monitoring is with F22 indicated.
F13
Input for automatic mode, symbol of the second monitoring is with F23 indicated.
MT1
Mute input for the automatic function mode, symbol of the second monitoring is with MT2 indicated.
BR1
Output for the brake function (SAR), symbol of the second monitoring is with BR2 indicated.
Output for standstill, Safety gate enable/ disable
n
Output for over speed (SSM)
Output for the direction function (SDI)
RTDS
>5%
BR1, BR2 t/ms
V
t
100 200 300 400 500 600 700 800 900 1000 1100