turck TBPN-L1-FDIO1-2IOL User manual

Your Global Automation Partner
TBPN-L1-FDIO1-2IOL
Safety Block I/O Module
User Manual

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com

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V01.00| 2017/04
TBPN-L1-FDIO1-2IOL
Part 1: TBPN-L1-FDIO1-2IOL– Safe I/O channels
1 About this user manual 5
1.1 General 5
1.2 Documentation concept 5
1.3 Target groups of this operating instruction 5
1.4 Further information 6
1.5 Manufacturer and Service 7
2 Safety 9
2.1 Introduction 9
2.2 Intended Use 9
2.3 General notes regarding the use of the device 9
2.4 Residual risks (EN ISO/ISO 12100-1) 10
2.5 Foreseeable misuse 10
2.6 Proper and safe operation 10
2.6.1 Notes concerning planning/installation of this product 10
2.7 Warranty and liability 10
2.8 Directives and standards 11
2.8.1 National and international directives and standards 11
2.8.2 Cited standards 11
3 Product description 13
3.1 General product description 13
3.2 Device structure 14
3.3 Device dimensions 15
3.3.1 Block diagram 15
3.4 Connection options at device 16
3.4.1 PROFINET 16
3.4.2 Power supply 16
3.4.3 I/O channels 17
3.5 Address switches 18
3.6 Technical data 19
3.6.1 Safety characteristic data 19
3.6.2 General technical data 19
3.6.3 Technical data – safety inputs 21
3.6.4 Technical data – safety outputs 22
3.6.5 Derating curves 23
3.7 Safe I/O channels 23
3.7.1 Safe status 23

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
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3.7.2 Fatal Error 23
3.7.3 Safety inputs (FDI) 24
3.7.4 Safety outputs (FDO) 26
3.8 Universal standard I/Os 27
3.9 IO-Link master channels 27
3.10 Configuration memory 27
3.10.1 Storing a configuration 27
3.10.2 Loading a configuration from the memory chip 28
3.10.3 Reset the device to factory settings (incl. deleting the memory chip) 28
3.10.4 Deleting the memory chip 29
3.10.5 Module behavior/configuration transfer 30
4 Mounting and connecting 31
4.1 Mounting 31
4.1.1 Mounting material 31
4.1.2 Mounting the device 31
4.2 Grounding/shielding concept 32
4.2.1 Grounding the device (FE) 33
4.3 Connection 34
4.3.1 24 V supply (PELV) 34
4.3.2 Connect the supply voltage 7/8" 34
4.3.3 Connect the M12 connectors 35
4.3.4 Assure protection class (IP67/IP69K) 36
5 Address setting 37
5.1 F-address assignment 37
5.2 Address setting in PROFINET 38
5.2.1 PROFINET name 38
5.3 IP address 38
6 Commissioning the device 39
6.1 Initial commissioning 39
6.1.1 Mounting/electrical installation 39
6.1.2 Configuring in Turck Safety Configurator 39
6.1.3 Operation of the device at the PLC 40
7 Configuring with Turck Safety Configurator 41
7.1 Installing the software 41
7.2 Integrate Turck Safety Configurator in TIA/Step7 41
7.3 Licensing the software 42
7.3.1 Software incensing for virtual machines (VM) 42
7.4 Starting the software 42
7.5 Setting up a new configuration 43

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7.5.1 Adapting the monitor settings 44
7.6 Set up a standard configuration 46
7.6.1 Standard configuration 47
7.7 Checking the configuration 47
7.8 Loading the configuration into the safety module 48
7.8.1 Change password 48
7.9 Checking the configuration 48
7.9.1 Loading the diagnostics configuration 50
7.10 Customize the configuration 50
7.10.1 Customizing a standard application (preliminary considerations): 50
7.10.2 Set up an own configuration 52
7.10.3 Deleting OSSDs 53
7.10.4 Add emergency shutdown in 64. OSSD 55
7.10.5 Light grid (AOPD) in 63. OSSD 55
7.10.6 Switch on non-safety channels permanently (1. and 2. OSSD) 57
7.10.7 Switch off of FDX4/5 if emergency shutdown or light grid activated 58
7.10.8 Switch off FDX6/7 at C3 (4. OSSD), if output FDX4/5 is switched. 60
7.10.9 Release of the safety function via a release bit in the F-CPU 61
7.10.10 Adding the device via GSDML 62
7.10.11 Setting the F_parameters 64
8 Operating 65
8.1 LED displays 65
8.1.1 Error LED (ERR) 65
8.1.2 BUS-LED 66
8.1.3 Channel-LEDs 66
8.2 Status and control word 68
8.2.1 Status word 68
8.2.2 Control word 68
8.3 Reset device to factory settings 68
8.3.1 Device behavior 68
8.4 Mapping 69
8.4.1 Overview - entire module 69
8.4.2 Process input data - Safe I/O channels 70
8.4.3 Process input data - Universal standard I/Os 73
8.4.4 Process input data – IO-Link master channels 74
8.5 Process output data 75
8.5.1 Overview - entire module 75
8.5.2 Process output data - Safe I/O channels 77
8.5.3 Process output data - Universal standard I/Os 79
8.5.4 Process output data – IO-Link master channels 79

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
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9 Restarting after device exchange/modification 81
9.1 Changing a TBPN-L1-FDIO1-2IOL 81
9.1.1 Prerequisites 81
9.1.2 Dismounting the device to be exchanged 81
9.1.3 Mounting the exchange device 81
9.1.4 Putting the exchange device into operation 81
9.1.5 Disposing devices 81
10 Maintenance, repair, decommissioning and disposal 83
10.1 Maintenance 83
10.2 Repair 83
10.3 Decommissioning 83
10.4 Disposal 83
11 Glossary of terms 85

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Part 2: TBPN-L1-FDIO1-2IOL–Standard DXP channels
1 About this user manual 3
1.1 Documentation concept 3
1.2 Target groups of this operating instruction 3
1.3 Further information 3
1.4 Explanation of Symbols 4
1.5 Manufacturer and Service 4
2 Properties of the universal standard I/O channels (DXP channels) 5
2.1 General 5
2.2 Power supply of the DXP channels 6
2.2.1 Safe shutdown of the DXP channels 6
2.3 Technical data, DXP channels 6
2.4 Wiring diagram 7
2.4.1 In- and outputs, pin assignment C4 and C5 7
2.5 Process data of the DXP channels 8
2.5.1 Process image TBPN-L1-FDIO1-2IOL 8
2.5.2 Process input data – DXP channels – Basic 9
2.5.3 Process output data – DXP channels – Basic 10
2.6 Parameters 10
2.7 Diagnostics/status 10
2.7.1 LED displays 10
2.7.2 Diagnostic messages 10

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
6
Part 3: TBPN-L1-FDIO1-2IOL– Standard IO-Link channels
1 About this user manual 3
1.1 Documentation concept 3
1.2 Target groups of this operating instruction 3
1.3 Further information 3
1.4 Explanation of Symbols 4
1.5 Manufacturer and Service 4
2IO-Link 5
2.1 IO-Link - the fieldbus independent communication interface 5
2.1.1 General technical information 5
2.1.2 Data transmission 6
2.1.3 Transmission media 6
2.1.4 Fieldbus/Ethernet integration 7
3 Properties of the IO-Link channels 9
3.1 General 9
3.2 Device structure 9
3.3 Power supply of the IO-Link ports 10
3.3.1 Class A/B supply 10
3.3.2 Safe shutdown of IOL2 (at C7) 10
3.4 Technical data 11
3.5 Wiring diagrams 12
3.6 Process data of the IO-Link master channels 13
3.6.1 Process image TBPN-L1-FDIO1-2IOL 13
3.6.2 Process input data – IO-Link master channels 14
3.6.3 Process output data – IO-Link master channels 16
3.7 Parameters 17
3.8 Adaptation of the process data mapping 22
3.9 Diagnostics/status 23
3.9.1 LED displays Channel LEDs (C4 to C5) 23
3.9.2 Diagnostic data 24
3.10 IO-Link and Turck device DTMs 28

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3.10.1 Topology-Scan 28
3.11 FSU - Fast Start-Up 28
3.12 Specific configuration of the IO-Link ports via GSDML (SIDI) 29
4IO-Linkdatastorage 31
4.1 General 31
4.2 Parameter "data storage mode" = activated 32
4.3 Parameter "data storage mode" = read in 33
4.4 Parameter "data storage mode" = overwrite 34
4.5 Parameter "data storage mode" = deactivated, clear 34
5 IO-Link – functions for acyclic communication 35
5.1 General 35
5.2 Port functions for port 0 (IO-Link master) 35
5.2.1 Subindex 64: Master Port Validation Configuration 35
5.2.2 Subindex 66: Set Default Parameterization 36
5.2.3 Subindex 67: Teach Mode 36
5.2.4 Subindex 68: Master Port Scan Configuration 37
5.2.5 Subindex 69: Extended Port Diagnostics 38
6 The IO-Link function block IOL_CALL 41
6.1 General 41
6.2 IOL_CALL in accordance with IO-Link specification 41
6.2.1 Input variables 42
6.2.2 Output variables 42
6.2.3 STATUS – communication error status 43
6.2.4 IOL_STATUS44
7 Appendix 47
7.1 Start-up: IO-Link-Device with IO-Link V1.0 47
7.2 Start-up: IO-Link-Device with IO-Link V1.1 48
7.3 Start-up problems – frequently failure causes 50

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
8

Your Global Automation Partner
TBPN-L1-FDIO1-2IOL
Safe I/O Channels
User Manual

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com

1
V01.00| 2017/04

TBPN-L1-FDIO1-2IOL- Safe I/O channels
Table of Contents
1 About this user manual 5
1.1 General 5
1.2 Documentation concept 5
1.3 Target groups of this operating instruction 5
1.4 Further information 6
1.5 Manufacturer and Service 7
2 Safety 9
2.1 Introduction 9
2.2 Intended Use 9
2.3 General notes regarding the use of the device 9
2.4 Residual risks (EN ISO/ISO 12100-1) 10
2.5 Foreseeable misuse 10
2.6 Proper and safe operation 10
2.6.1 Notes concerning planning/installation of this product 10
2.7 Warranty and liability 10
2.8 Directives and standards 11
2.8.1 National and international directives and standards 11
2.8.2 Cited standards 11
3 Product description 13
3.1 General product description 13
3.2 Device structure 14
3.3 Device dimensions 15
3.3.1 Block diagram 15
3.4 Connection options at device 16
3.4.1 PROFINET 16
3.4.2 Power supply 16
3.4.3 I/O channels 17
3.5 Address switches 18
3.6 Technical data 19

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
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3.6.1 Safety characteristic data 19
3.6.2 General technical data 19
3.6.3 Technical data – safety inputs 21
3.6.4 Technical data – safety outputs 22
3.6.5 Derating curves 23
3.7 Safe I/O channels 23
3.7.1 Safe status 23
3.7.2 Fatal Error 23
3.7.3 Safety inputs (FDI) 24
3.7.4 Safety outputs (FDO) 26
3.8 Universal standard I/Os 27
3.9 IO-Link master channels 27
3.10 Configuration memory 27
3.10.1 Storing a configuration 27
3.10.2 Loading a configuration from the memory chip 28
3.10.3 Reset the device to factory settings (incl. deleting the memory chip) 28
3.10.4 Deleting the memory chip 29
3.10.5 Module behavior/configuration transfer 30
4 Mounting and connecting 31
4.1 Mounting 31
4.1.1 Mounting material 31
4.1.2 Mounting the device 31
4.2 Grounding/shielding concept 32
4.2.1 Grounding the device (FE) 33
4.3 Connection 34
4.3.1 24 V supply (PELV) 34
4.3.2 Connect the supply voltage 7/8" 34
4.3.3 Connect the M12 connectors 35
4.3.4 Assure protection class (IP67/IP69K) 36
5 Address setting 37
5.1 F-address assignment 37
5.2 Address setting in PROFINET 38
5.2.1 PROFINET name 38
5.3 IP address 38
6 Commissioning the device 39
6.1 Initial commissioning 39
6.1.1 Mounting/electrical installation 39
6.1.2 Configuring in Turck Safety Configurator 39

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6.1.3 Operation of the device at the PLC 40
7 Configuring with Turck Safety Configurator 41
7.1 Installing the software 41
7.2 Integrate Turck Safety Configurator in TIA/Step7 41
7.3 Licensing the software 42
7.3.1 Software incensing for virtual machines (VM) 42
7.4 Starting the software 42
7.5 Setting up a new configuration 43
7.5.1 Adapting the monitor settings 44
7.6 Set up a standard configuration 46
7.6.1 Standard configuration 47
7.7 Checking the configuration 47
7.8 Loading the configuration into the safety module 48
7.8.1 Change password 48
7.9 Checking the configuration 48
7.9.1 Loading the diagnostics configuration 50
7.10 Customize the configuration 50
7.10.1 Customizing a standard application (preliminary considerations): 50
7.10.2 Set up an own configuration 52
7.10.3 Deleting OSSDs 53
7.10.4 Add emergency shutdown in 64. OSSD 55
7.10.5 Light grid (AOPD) in 63. OSSD 55
7.10.6 Switch on non-safety channels permanently (1. and 2. OSSD) 57
7.10.7 Switch off of FDX4/5 if emergency shutdown or light grid activated 58
7.10.8 Switch off FDX6/7 at C3 (4. OSSD), if output FDX4/5 is switched. 60
7.10.9 Release of the safety function via a release bit in the F-CPU 61
7.10.10 Adding the device via GSDML 62
7.10.11 Setting the F_parameters 64
8 Operating 65
8.1 LED displays 65
8.1.1 Error LED (ERR) 65
8.1.2 BUS-LED 66
8.1.3 Channel-LEDs 66
8.2 Status and control word 68
8.2.1 Status word 68
8.2.2 Control word 68
8.3 Reset device to factory settings 68

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
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8.3.1 Device behavior 68
8.4 Mapping 69
8.4.1 Overview - entire module 69
8.4.2 Process input data - Safe I/O channels 70
8.4.3 Process input data - Universal standard I/Os 73
8.4.4 Process input data – IO-Link master channels 74
8.5 Process output data 75
8.5.1 Overview - entire module 75
8.5.2 Process output data - Safe I/O channels 77
8.5.3 Process output data - Universal standard I/Os 79
8.5.4 Process output data – IO-Link master channels 79
9 Restarting after device exchange/modification 81
9.1 Changing a TBPN-L1-FDIO1-2IOL 81
9.1.1 Prerequisites 81
9.1.2 Dismounting the device to be exchanged 81
9.1.3 Mounting the exchange device 81
9.1.4 Putting the exchange device into operation 81
9.1.5 Disposing devices 81
10 Maintenance, repair, decommissioning and disposal 83
10.1 Maintenance 83
10.2 Repair 83
10.3 Decommissioning 83
10.4 Disposal 83
11 Glossary of terms 85

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TBPN-L1-FDIO1-2IOL- Safe I/O channels
1 About this user manual
1.1 General
These operating instructions contain rules for the use of the devices in Safety Instrumented Systems
(SIS). The assessment of the safety related values is based on IEC 61508, ISO 13849-1 and IEC 62061.
The module serves for controlling signal devices as for example emergency stop buttons, position
switches or OSSDs which are used to ensure human, material or machine protection.
Read these instructions carefully before using the product. This is to avoid possible damage to per-
sons, property or the device.
1.2 Documentation concept
Part 1, User manual – TBPN-L1-FDIO1-2IOL – Safety I/O channels
This user manual describes all safety-related parts of TBPN-L1-FDIO1-2IOL.
The description of the non safe channels of TBPN-L1-FDIO1-2IOL can be found in the following
manuals:
Part 2 "User manual – TBPN-L1-FDIO1-2IOL – Standard I/Os"
Part 3 "User manual – TBPN-L1-FDIO1-2IOL – IO-Link master"
TBPN-L1-FDIO1-2IOL- Safe I/O
The following chapters describe:
the mounting
the electrical installation
the configuration
the troubleshooting including module exchange
the dismounting and the disposal
1.3 Target groups of this operating instruction
This operating instructions manual is directed to qualified personnel or technically trained person-
nel which works as planer, developer, design engineer, installer, electrical specialist, operator and
maintenance personnel.
These instructions are aimed at qualified personnel and must be carefully read by anyone mount-
ing, parameterizing, commissioning, operating, maintaining, unmounting or disposing of the
device.

About this user manual
Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
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1.4 Further information
www.turck.com
The Turck homepage contains further information:
Additional language versions
Data sheet and package leaflet
Drawings and dimensional drawings (CAD-data)
Certificates (e.g. EC declaration of conformity)
1.5 Explanation of Symbols
The following symbols are used in these instructions:
DANGER!
DANGER indicates an immediately dangerous situation, with high risk, the death or severe
injury, if not avoided.
WARNING!
WARNING indicates a potentially dangerous situation with medium risk, the death or
severe injury, if not avoided.
ATTENTION!
ATTENTION indicates a situation that may lead to property damage, if it is not avoided.
NOTE
In NOTES you find tips, recommendations and important information. The notes facilitate
work, provide more information on specific actions and help to avoid overtime by not fol-
lowing the correct procedure.
hCALL TO ACTION
This symbol identifies steps that the user has to perform.
¬RESULTS OF ACTION
This symbol identifies relevant results of steps.

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1.6 Manufacturer and Service
Hans Turck GmbH & Co. KG 
Witzlebenstraße 7
45472 Muelheim an der Ruhr 
Germany
Turck supports you with your projects, from initial analysis to the commissioning of your applica-
tion. The Turck product database contains software tools for programming, configuration or com-
missioning, data sheets and CAD files in numerous export formats. You can access the product data-
base at the following address: www.turck.de/products
Should you have any further questions, please contact the sales and service team in Germany under
the following telephone numbers:
Sales: [phone]
Technology: [phone]
Internet: www.turck.com/support
Outside Germany, please contact your local Turck representative.

About this user manual
Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
8