HIMA HIMax X-DO 32 51 User manual

X-DO 32 51
HIMax®
Digital Output Module
Manual

HI 801 183 E Rev. 4.02 (1203)
All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise,
this also applies to other manufacturers and their respective products referred to herein.
All of the instructions and technical specifications in this manual have been written with great care and
effective quality assurance measures have been implemented to ensure their validity. For questions, please
contact HIMA directly. HIMA appreciates any suggestion on which information should be included in the
manual.
Equipment subject to change without notice. HIMA also reserves the right to modify the written material
without prior notice.
For further information, refer to the HIMA DVD and our website at http://www.hima.de and
http://www.hima.com.
© Copyright 2012, HIMA Paul Hildebrandt GmbH + Co KG
All rights reserved
Contact
HIMA contact details:
HIMA Paul Hildebrandt GmbH + Co KG
P.O. Box 1261
68777 Brühl, Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Type of change
Revision
index
Revisions
technical editorial
4.00 First Edition of the SILworX V4 Manual
4.01 Revised: Chapter 3.2 and 3.5 X X
4.02 Deleted: Redundant connector boards X X

X-DO 32 51 Table of Contents
HI 801 183 E Rev. 4.02 Page 3 of 50
Table of Contents
1Introduction 5
1.1 Structure and Use of this Manual 5
1.2 Target Audience 5
1.3 Formatting Conventions 6
1.3.1 Safety Notes 6
1.3.2 Operating Tips 7
2Safety 8
2.1 Intended Use 8
2.1.1 Environmental Requirements 8
2.1.2 ESD Protective Measures 8
2.2 Residual Risk 9
2.3 Safety Precautions 9
3Product Description 10
3.1 Safety Function 10
3.1.1 Reaction in the Event of a Fault 10
3.2 Scope of Delivery 10
3.3 Type Label 11
3.4 Structure 12
3.4.1 Block Diagram 13
3.4.2 Indicators 14
3.4.3 Module Status Indicators 15
3.4.4 System Bus Indicators 16
3.4.5 I/O Indicators 16
3.5 Product Data 17
3.6 Connector Boards 19
3.6.1 Mechanical Coding of X-CB 009 5X Connector Boards 19
3.6.2 Coding of X-CB 009 5X Connector Boards 20
3.6.3 Connector Board with Screw Terminals 21
3.6.4 Terminal Assignment for Connector Boards with Screw Terminals 22
3.6.5 Connector Board with Cable Plug 24
3.6.6 Pin Assignment for Connector Boards with Cable Plug 25
3.7 System Cable X-CA 006 26
3.7.1 Cable Plug Coding 27

Table of Contents X-DO 32 51
Page 4 of 50 HI 801 183 E Rev. 4.02
4Start-up 28
4.1 Mounting 28
4.1.1 Wiring Outputs not in Use 28
4.2 Mounting and Removing the Module 29
4.2.1 Mounting a Connector Board 29
4.2.2 Mounting and Removing the Module 31
4.3 Configuring the Module in SILworX 33
4.3.1 Tab: Module 34
4.3.2 Tab: I/O Submodule DO32_51 35
4.3.3 Tab: I/O Submodule DO32_51: Channels 36
4.3.4 Submodule Status [DWORD] 36
4.3.5 Diagnostic-Status [DWORD] 37
4.4 Connection Variants 38
4.4.1 1-Pole Wiring of Actuators 38
4.4.2 2-Pole Wiring of Actuators 38
4.4.3 Wiring Actuators to Redundant Modules 39
4.4.4 Wiring Inductive Loads 39
4.4.5 Wiring Actuators via Field Termination Assembly 40
5Operation 41
5.1 Handling 41
5.2 Diagnosis 41
6Maintenance 42
6.1 Maintenance Measures 42
6.1.1 Loading the Operating System 42
7Decommissioning 43
8Transport 44
9Disposal 45
Appendix 46
Glossary 46
Index of Figures 47
Index of Tables 48
Index 49

X-DO 32 51 1 Introduction
HI 801 183 E Rev. 4.02 Page 5 of 50
1 Introduction
The present manual describes the technical characteristics of the module and its use. It
provides information on how to install, start up and configure the module in SILworX.
1.1 Structure and Use of this Manual
The content of this manual is part of the hardware description of the HIMax programmable
electronic system.
This manual is organized in the following main chapters:
Introduction
Safety
Product Description
Start-up
Operation
Maintenance
Decommissioning
Transport
Disposal
Additionally, the following documents must be taken into account:
Name Content Document no.
HIMax
System manual
Hardware description of the
HIMax system
HI 801 001 E
HIMax
Safety manual
Safety functions of the HIMax
system
HI 801 003 E
HIMax
Communication manual
Description of communication
and protocols
HI 801 101 E
SILworX Online Help
(OLH)
Instructions on how to use
SILworX
-
First Steps Introduction to SILworX HI 801 103 E
Table 1: Additional Relevant Manuals
The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision
index on the footer can be used to compare the current version of existing manuals with the
Internet edition.
1.2 Target Audience
This document addresses system planners, configuration engineers, programmers of
automation devices and personnel authorized to implement, operate and maintain the devices
and systems.

1 Introduction X-DO 32 51
Page 6 of 50 HI 801 183 E Rev. 4.02
1.3 Formatting Conventions
To ensure improved readability and comprehensibility, the following fonts are used in this
document:
Bold: To highlight important parts
Names of buttons, menu functions and tabs that can be clicked and
used in SILworX.
Italics: System parameter and variables
Courier Literal user inputs
RUN Operating state are designated by capitals
Chapter 1.2.3 Cross references are hyperlinks even though they are not
particularly marked. When the cursor hovers over a hyperlink, it
changes its shape. Click the hyperlink to jump to the corresponding
position.
Safety notes and operating tips are particularly marked.
1.3.1 Safety Notes
The safety notes are represented as described below.
These notes must absolutely be observed to reduce the risk to a minimum. The content is
structured as follows:
Signal word: danger, warning, caution, notice
Type and source of danger
Consequences arising from the danger
Danger prevention
The signal words have the following meanings:
Danger indicates hazardous situation which, if not avoided, will result in death or serious
injury.
Warning indicates hazardous situation which, if not avoided, could result in death or serious
injury.
Warning indicates hazardous situation which, if not avoided, could result in minor or modest
injury.
Notice indicates a hazardous situation which, if not avoided, could result in property damage.
NOTICE
Type and source of damage!
Damage prevention
SIGNAL WORD
Type and source of danger!
Consequences arising from the danger
Danger prevention

X-DO 32 51 1 Introduction
HI 801 183 E Rev. 4.02 Page 7 of 50
1.3.2 Operating Tips
Additional information is structured as presented in the following example:
i
The text corresponding to the additional information is located here.
Useful tips and tricks appear as follows:
TIP The tip text is located here.

2 Safety X-DO 32 51
Page 8 of 50 HI 801 183 E Rev. 4.02
2 Safety
All safety information, notes and instructions specified in this manual must be strictly observed.
The product may only be used if all guidelines and safety instructions are adhered to.
This product is operated in accordance with SELV or PELV. No imminent danger results from
the module itself. The use in Ex-Zone is permitted if additional measures are taken.
2.1 Intended Use
HIMax components are designed for assembling controller systems.
When using the components in the HIMax system, comply with the following general
requirements
2.1.1 Environmental Requirements
Requirement type Range of values
Protection class Protection class III in accordance with IEC/EN 61131-2
Ambient temperature 0...+60 °C
Storage temperature -40...+85 °C
Pollution Pollution degree II in accordance with IEC/EN 61131-2
Altitude < 2000 m
Housing Standard: IP20
Supply voltage 24 VDC
Table 2: Environmental Requirements
Exposing the HIMax system to environmental conditions other than those specified in this
manual can cause the HIMax system to malfunction.
2.1.2 ESD Protective Measures
Only personnel with knowledge of ESD protective measures may modify or extend the system
or replace modules.
NOTE
Device damage due to electrostatic discharge!
When performing the work, make sure that the working area is free of static and wear
an ESD wrist strap.
If not used, ensure that the device is protected from electrostatic discharge, e.g., by
storing it in its packaging.

X-DO 32 51 2 Safety
HI 801 183 E Rev. 4.02 Page 9 of 50
2.2 Residual Risk
No imminent danger results from a HIMax module itself.
Residual risk may result from:
Faults in the engineering
Faults in the user program
Faults in the wiring
2.3 Safety Precautions
Observe all local safety requirements and use the protective equipment required on site.

3 Product Description X-DO 32 51
Page 10 of 50 HI 801 183 E Rev. 4.02
3 Product Description
X-DO 32 51 is a digital NonSIL output module intended for use in the programmable electronic
system (PES) HIMax.
The module can be inserted into any of the base plate slots with the exception of the slots
reserved for system bus modules. For more information, see System Manual (HI 801 001 E).
The module is equipped with 32 digital outputs that can be loaded with a nominal current of up
to 0.5 A per channel. At high level, a voltage equivalent to the supply voltage is present on the
corresponding output.
The outputs are suitable for connecting ohmic, inductive and capacitive loads and lamps.
It can be operated with safety-related modules and other NonSIL modules within one base
plate. Safety-related and NonSIL modules may not be wired redundantly.
The module is interference-free, in particular, with respect to EMC, electrical safety,
communication to the X-SB and X-CPU modules, as well as the user program.
Module and connector boards are mechanically coded, see Chapter 3.6.1. Coding avoids
installation of improper modules.
Refer to the HIMax Safety Manual (HI 801 003 E) for more information on the standards used to
test and certify the modules and the HIMax system.
3.1 Safety Function
The module does not perform any safety-related functions.
Each switch of a channel can be individually switched off via the system bus (I/O bus).
The parameters and status for this module must not be used for safety functions.
3.1.1 Reaction in the Event of a Fault
If a channel fault occurs, the affected channel is switched off. If a module fault occurs, all
outputs are switched off.
If the system bus fails, the outputs are de-energized.
The module activates the Error LED on the front plate.
3.2 Scope of Delivery
The module must be installed on a suitable connector board to be able to operate. If a Field
Termination Assembly (FTA) is used, a system cable is required to connect the connector board
to the FTA. Connector boards, system cables and FTAs are not included within the scope of
delivery.
The connector boards are described in Chapter 3.6, the system cables are described in
Chapter 3.7. The FTAs are described in own manuals.

X-DO 32 51 3 Product Description
HI 801 183 E Rev. 4.02 Page 11 of 50
3.3 Type Label
The type label specifies the following important details:
Product name
Mark of conformity
Bar code (2D or 1D code)
Part number (Part-No.)
Hardware revision index (HW Rev.)
Software revision index (SW Rev.)
Operating voltage (Power)
Ex specifications (if applicable)
Production year (Prod-Year:)
Figure 1: Sample Type Label

3 Product Description X-DO 32 51
Page 12 of 50 HI 801 183 E Rev. 4.02
3.4 Structure
The module is equipped with 32 digital outputs. The outputs are not electrically isolated from
one another and from the voltage supply.
The module is equipped with a current limiting function, which limits the total current of all the
32 outputs. Additionally, the module monitors the total current for overload. If an overload is
present for longer than 100 ms, all the outputs are switched off and switched on again after ten
seconds. If the overload is still present, all the outputs are switched off again for ten seconds.
This process is repeated as long as the overload is present.
If an output overload is detected, the corresponding channel is switched off and automatically
switched on again after five seconds as soon as the overload is no longer present.
The processor system for the I/O module controls and monitors the I/O level. The data and
states of the I/O module are made available to the processor modules via the redundant system
bus. The system bus has a redundant structure for reasons of availability. Redundancy is only
ensured if both system bus modules are inserted in the base plates and configured in SILworX.
The module is equipped with LEDs to indicate the status of the digital outputs, see
Chapter 3.4.2.

X-DO 32 51 3 Product Description
HI 801 183 E Rev. 4.02 Page 13 of 50
3.4.1 Block Diagram
The following block diagram illustrates the structure of the module.
System Busses
Processsor System
Interface
Current Limiting
Figure 2: Block Diagram

3 Product Description X-DO 32 51
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3.4.2 Indicators
The following figure shows the LED indicators for the module.
Figure 3: Indicators

X-DO 32 51 3 Product Description
HI 801 183 E Rev. 4.02 Page 15 of 50
The LEDs indicate the operating state of the module.
The LEDs on the module are divided into three groups:
Module status indicators (Run, Error, Stop, Init)
System bus indicators (A, B)
I/O indicators (DO 1...32, Field)
When the supply voltage is switched on, a LED test is performed and all LEDs briefly flash
simultaneously.
Definition of Blinking Frequencies
The following table defines the blinking frequencies of the LEDs:
Name Blinking Frequencies
Blinking1 Long (approx. 600 ms) on, long (approx. 600 ms) off
Blinking2 Short (approx. 200 ms) on, short (approx. 200 ms) off, short (approx. 200
ms) on, long (approx. 600 ms) off
Blinking-x Ethernet communication: Flashing in sync with data transfer
Table 3: Blinking Frequencies of LEDs
3.4.3 Module Status Indicators
These LEDs are located on the front plate, on the upper part of the module.
LED Color Status Description
On Module in RUN, normal operation
Blinking1 Module state:
STOP/OS_DOWNLOAD or
OPERATE (only with processor modules)
Run Green
Off Module not in RUN,
observe the other status LEDs
On/Blinking1 Internal module faults detected by self-tests, e.g.,
hardware, software or voltage supply.
Fault while loading the operating system
Error Red
Off Normal operation
On Module state:
STOP / VALID CONFIGURATION
Blinking1 Module state:
STOP / INVALID CONFIGURATION or
STOP / OS_DOWNLOAD
Stop Yellow
Off Module not in STOP, observe the other status LEDs
On Module state: INIT, observe the other status LEDs
Blinking1 Module state: LOCKED, observe to the other status
LEDs
Init Yellow
Off Module state: neither INIT nor LOCKED, observe
the other status LEDs
Table 4: Module Status Indicators

3 Product Description X-DO 32 51
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3.4.4 System Bus Indicators
The system bus LEDs are labeled Sys Bus.
LED Color Status Description
On Physical and logical connection to the system bus
module in slot 1.
Green
Blinking1 No physical connection to the system bus module in
slot 1.
A
Yellow Blinking1
The physical connection to the system bus module
in slot 1 has been established.
No connection to a (redundant) processor module
running in system operation.
On Physical and logical connection to the system bus
module in slot 2.
Green
Blinking1 No physical connection to the system bus module in
slot 2.
B
Yellow Blinking1
The physical connection to the system bus module
in slot 2 has been established.
No connection to a (redundant) processor module
running in system operation.
A+B Off Off Neither physical nor logical connection to the
system bus modules in slot 1 and slot 2.
Table 5: System Bus Indicators
3.4.5 I/O Indicators
The LEDs of the I/O indicators are labeled Channel.
LED Color Status Description
On The related channel is active (energized).
Blinking2 Channel fault
Channel
1…32
Yellow
Off The related channel is inactive (de-energized).
Blinking2 Field faults in at least one channel
(e.g., overload)
Field Red
Off No field fault displayed!
Table 6: I/O Indicators LEDs

X-DO 32 51 3 Product Description
HI 801 183 E Rev. 4.02 Page 17 of 50
3.5 Product Data
General
Supply voltage 24 VDC, -15...+20 %, rP≤5 %, SELV, PELV
Current input min. 0.27 A (idle)
max. 12.5 A
Operating temperature 0...+60 °C
Storage temperature -40...+85 °C
Humidity max. 95 % relative humidity, non-condensing
Type of protection IP20
Dimensions (H x W x D) in mm 310 x 29.2 x 230
Weight approx. 0.95 kg
Table 7: Product Data
Figure 4: Views

3 Product Description X-DO 32 51
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Digital outputs
Number of outputs (number of channels) 32, non-galvanically isolated
Output voltage ≥L+ minus internal voltage drop
Voltage drop (at high level) 1.8 V at 0.75 A output current
Nominal rated current (at high level) 0.5 A, range 0...0.6 A
Permissible total output current 12 A
Current limiting for total output current 16 A
Leakage current (at low level) 5 µA
Max. output current for each channel 1.7 A
Ohmic load To nom. rated current 0.5 A
Inductive load 15 H
Capacitive load 100 µF
Lamp load (24 V) 4 W
Overload protection of the outputs,
transient
33 V (max. 43 V)
Switching time of the channels (with ohmic
load)
≤100 µs
Behavior upon overload
of individual outputs
The affected output is switched off
Behavior upon overload of the total output
current
All outputs are switched off and cyclically
switched on again
Table 8: Specifications for the Digital Outputs

X-DO 32 51 3 Product Description
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3.6 Connector Boards
A connector board connects the module to the field zone. Module and connector board form
together a functional unit. Insert the connector board into the appropriate slot prior to mounting
the module.
The following connector boards are available for the module:
Designation Description
X-CB 009 51 Mono connector board with screw terminals
X-CB 009 53 Mono connector board with cable plug
Table 9: Available Connector Boards
3.6.1 Mechanical Coding of X-CB 009 5X Connector Boards
I/O modules and connector boards are mechanically coded starting from hardware revision
AS00 to prevent them from being equipped with improper I/O modules. Coding avoids
installation of improper I/O modules thus preventing negative effects on redundant modules and
field zone. A part from that, improper equipment has no effect on the HIMax system since only
I/O modules that are correctly configured in SILworX enter the RUN state.
I/O modules and the corresponding connector boards have a mechanical coding in form of
wedges. The coding wedges in the female connector of the connector board match with the
male connector recesses of the I/O module plug, see Figure 5.
Coded I/O modules can only be plugged in to the corresponding connector boards.

3 Product Description X-DO 32 51
Page 20 of 50 HI 801 183 E Rev. 4.02
Male Connector Recess
Prepared Male Connector Recess
Coding Wedge
Guideway for Coding Wedge
Figure 5: Coding Example
Coded I/O modules can be plugged in to uncoded connector boards. Uncoded I/O modules
cannot be plugged in to coded connector boards.
3.6.2 Coding of X-CB 009 5X Connector Boards
a7 a13 a20 a26 c7 c13 c20 c26
X X X X
Table 10: Position of Coding Wedges